Polystyrene foam forming equipment
By designing a foam glue forming equipment with automatic demolding device, the problem of cumbersome demolding process in the prior art is solved, and the automatic demolding of foam glue is realized, and the operation efficiency is improved.
Patent Information
- Application Number
- CN202420890919.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-26
AI Technical Summary
When collecting materials, existing foam glue molding devices require manual pulling of the pull plate and take out the molding lower mold from the base of the device, resulting in extremely troublesome demolding process of foam glue.
A foam molding device is designed, including a base, a base mold, an upper mold, a fixing rod, a mold opening and closing device, and a mold release device. The mold release device includes a mounting block, a rotating rod and a drive assembly. The gear system is driven by the drive motor to achieve 180° rotation of the bottom mold, so that its opening faces downward, thereby automatically releasing the mold by gravity.
Automatic mold release of foam glue is achieved, reducing the need for manual operation and improving the speed and convenience of mold release.
Smart Images

Figure CN222662413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam rubber molding, in particular to a foam rubber molding device. Background Art
[0002] Conventional foam molding molds are not easy to open and close, and often require multiple people to operate, which is time-consuming and laborious.
[0003] Existing patent CN 210525654 U discloses a foaming rubber molding device, which realizes forward and reverse rotation by driving a transmission rod connected to the output end of a stepping motor. The transmission rod drives the threaded rods vertically arranged around the base of the device to realize synchronous rotation through a transmission belt, a driving gear and a transmission gear, thereby pushing a connecting block with a thread groove corresponding to the thread on the surface of the threaded rod to realize lifting and lowering, thereby driving the molding upper mold fixed by bolts on the inner side of the connecting block to lift and lower at the top of the base of the device, which is convenient for single-person operation of foaming.
[0004] However, in the process of using a foam rubber molding device according to an existing patent, when taking out the molded foam rubber, it is necessary to manually pull the pull plate to remove the molding lower mold from the device base in order to demold the foam rubber, which makes the demolding of the foam rubber extremely troublesome. Utility Model Content
[0005] The utility model aims to provide a foam rubber molding device, which solves the problem that when taking out the molded foam rubber, it is necessary to manually pull a pull plate to remove the molding lower mold from the device base to realize demoulding of the foam rubber, which makes the demoulding of the foam rubber extremely troublesome.
[0006] To achieve the above-mentioned purpose, the utility model provides a foam rubber molding equipment, including a base, a bottom mold, an upper mold, a fixed rod and a mold opening and closing device, the fixed rod is fixedly installed on the base, the upper mold is slidably installed on the fixed rod through the mold opening and closing device, and also includes a demolding device, the demolding device includes a mounting block, a rotating rod and a driving assembly, the mounting block is fixedly installed on the bottom mold, the rotating rod is rotatably installed on the fixed rod and passes through the fixed rod, the rotating rod is fixedly connected to the mounting block, and the driving assembly drives the rotating rod to rotate.
[0007] Wherein, the driving assembly includes a first gear and an active driving component, the first gear is fixedly mounted on the rotating rod; and the active driving component drives the first gear to rotate.
[0008] Wherein, the active driving component includes a second gear and a driving motor, the driving motor is fixedly mounted on the base; the second gear is fixedly mounted on the output shaft of the driving motor and meshes with the first gear.
[0009] Wherein, the bottom mold further comprises a damping shaft and a rotating plate, wherein the damping shaft is fixedly mounted on the bottom mold; and the rotating plate is rotatably mounted on the damping shaft.
[0010] Among them, the mold opening and closing device includes a reset spring, a sleeve, a top plate and a pushing cylinder, the sleeve is slidably mounted on the fixed rod and fixedly connected to the upper mold; the reset spring is sleeved on the fixed rod, and the two ends of the reset spring are respectively abutted against the sleeve and the rotating rod; the top plate is fixedly mounted on the fixed rod; the pushing cylinder is fixedly mounted on the top plate, and the output end of the pushing cylinder is abutted against the upper mold.
[0011] The utility model provides a foaming rubber molding device. When in use, the foaming rubber raw material is injected into the bottom mold, and then the upper mold is driven by the mold opening and closing device to move downward along the fixed rod and cooperate with the bottom mold. After the foaming rubber is solidified and formed, demoulding begins. First, the upper mold is driven to separate from the bottom mold by the mold opening and closing device, and then the driving motor is started to drive the second gear to rotate. The second gear drives the first gear to rotate by meshing with the first gear. The rotation of the first gear drives the rotating rod to rotate on the fixed rod. The rotation of the rotating rod drives the bottom mold to rotate 180° through the mounting block fixedly connected thereto, so that the opening of the bottom mold faces downward, and the foaming rubber can be separated from the bottom mold under the action of gravity, thereby completing the automatic demoulding effect of the foaming rubber, making the demoulding of the foaming rubber faster and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0013] Figure 1 It is a schematic diagram of the overall structure of a foaming rubber molding device according to the first embodiment of the utility model.
[0014] Figure 2 It is a schematic diagram of the connection between the damping shaft and the rotating plate of the first embodiment of the utility model.
[0015] Figure 3 It is a schematic diagram of the overall structure of a foaming rubber molding device according to the second embodiment of the utility model.
[0016] In the figure: 101-base, 102-bottom mold, 103-upper mold, 104-fixed rod, 105-mounting block, 106-rotating rod, 107-first gear, 108-second gear, 109-driving motor, 110-damping shaft, 111-rotating plate, 201-reset spring, 202-sleeve, 203-top plate, 204-pushing cylinder. DETAILED DESCRIPTION
[0017] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0018] The first embodiment of the present application is:
[0019] See also Figure 1 and Figure 2 , Figure 1 This is a schematic diagram of the overall structure of a foam molding device according to the first embodiment of the utility model. Figure 2 It is a schematic diagram of the connection between the damping shaft and the rotating plate of the first embodiment of the utility model.
[0020] The utility model provides a foam rubber molding device: comprising a base 101, a bottom mold 102, an upper mold 103, a fixed rod 104 and a mold opening and closing device, and also comprising a demolding device, wherein the demolding device comprises a mounting block 105, a rotating rod 106 and a driving assembly, wherein the driving assembly comprises a first gear 107 and an active driving component, wherein the active driving component comprises a second gear 108 and a driving motor 109, and the bottom mold 102 also comprises a damping shaft 110 and a rotating plate 111. The above-mentioned scheme solves the problem that when taking out the foam rubber after molding, it is necessary to pull the pulling plate manually to remove the molding lower mold from the device base to realize the demolding of the foam rubber, which makes the demolding of the foam rubber extremely troublesome. It can be understood that the present scheme can also be used to solve the problem of automatic opening and closing of the upper mold.
[0021] In this embodiment, driven by the driving assembly, the rotating rod 106 and the mounting block 105 drive the bottom mold 102 to rotate 180 degrees. At this time, the opening of the bottom mold 102 faces downward, and the foam glue in the bottom mold 102 separates from the bottom mold 102 under the action of gravity, thereby completing the automatic demolding effect of the foam glue, making the demolding of the foam glue faster and more convenient.
[0022] The mounting block 105 is fixedly mounted on the bottom mold 102, the rotating rod 106 is rotatably mounted on the fixed rod 104 and penetrates the fixed rod 104, the rotating rod 106 is fixedly connected to the mounting block 105, the driving assembly drives the rotating rod 106 to rotate, the upper mold 103 is a downward convex structure, the bottom mold 102 is a box structure with an opening facing upward, the mounting blocks 105 are in two groups and are symmetrically distributed on both sides of the bottom mold 102, the rotating rod 106 is in two groups and is distributed on the fixed rods 104 on both sides, the rotating rod 106 is connected to the mounting block 105, and the upper mold 103 is a downward convex structure, the bottom mold 102 is a box structure with an opening facing upward, the mounting blocks 105 are in two groups and are symmetrically distributed on both sides of the bottom mold 102, the rotating rod 106 is connected to the mounting block 105, and the rotating rod 106 is connected to the mounting block 105. The block 105 is welded, and the rotating rod 106 is rotatably installed on the fixed rod 104 through a bearing. The driving assembly enables the rotating rod 106 to have a better rotation effect. During demoulding, the driving assembly drives the rotating rod 106 on the left side to rotate, and at the same time, with the cooperation of the rotating rod 106 on the right side, the mounting block 105 and the bottom mold 102 are rotated 180 degrees. At this time, the opening of the bottom mold 102 faces downward, and the foam glue in the bottom mold 102 is separated from the bottom mold 102 under the action of gravity, thereby completing the automatic demoulding effect of the foam glue, making the demoulding of the foam glue faster and more convenient.
[0023] Secondly, the first gear 107 is fixedly mounted on the rotating rod 106; the active driving component drives the first gear 107 to rotate, and the first gear 107 coincides with the axis of the rotating rod 106. The active driving component enables the first gear 107 to have a better rotation effect. The active driving component drives the rotating rod 106 to rotate through the first gear 107, thereby achieving a rotation effect on the rotating rod 106.
[0024] Again, the driving motor 109 is fixedly mounted on the base 101; the second gear 108 is fixedly mounted on the output shaft of the driving motor 109 and meshes with the first gear 107. The driving motor 109 is fixed to the base 101 by screws. The second gear 108 is parallel to the axis of the first gear 107. The driving motor 109 drives the second gear 108 to rotate, and the second gear 108 drives the first gear 107 to rotate through meshing, thereby achieving a rotation effect on the first gear 107.
[0025] Finally, the damping shaft 110 is fixedly mounted on the bottom mold 102; the rotating plate 111 is rotatably mounted on the damping shaft 110, and the damping shaft 110 is welded to the side of the bottom mold 102. At the same time, the damping shaft 110 passes through the rotating plate 111. The rotating plate 111 is in a horizontal state when not in use. When the bottom mold 102 is demolded and reset, the rotating plate 111 is rotated so that the rotating plate 111 is perpendicular to the bottom mold 102. When the bottom mold 102 is rotated until the rotating plate 111 contacts the upper mold 103, the bottom mold 102 and the upper mold 103 are completely parallel at this time. The bottom mold 102 can be reset through the cooperation of the damping shaft 110 and the rotating plate 111.
[0026] In this embodiment, when in use, the foam rubber raw material is injected into the bottom mold 102, and then the upper mold 103 is driven by the mold opening and closing device to move downward along the fixed rod 104 and cooperate with the bottom mold 102. After the foam rubber is cured and formed, demoulding begins. First, the upper mold 103 is driven to separate from the bottom mold 102 by the mold opening and closing device, and then the driving motor 109 is started to drive the second gear 108 to rotate. The second gear 108 drives the first gear 107 to rotate by engaging with the first gear 107. The rotation of the first gear 107 drives the rotating rod 106 to rotate on the fixed rod 104. The rotation of the rotating rod 106 drives the bottom mold 102 to rotate 180° through the mounting block 105 fixedly connected thereto, so that the opening of the bottom mold 102 faces downward, and the foam rubber can be separated from the bottom mold 102 under the action of gravity, thereby completing the automatic demoulding effect of the foam rubber, making the demoulding of the foam rubber faster and more convenient.
[0027] The second embodiment of the present application is:
[0028] See also Figure 3 ,in Figure 3 It is a schematic diagram of the overall structure of a foam molding device of the second embodiment of the utility model. On the basis of the first embodiment, the foam molding device of this embodiment also includes a mold opening and closing device, and the mold opening and closing device includes a return spring 201, a sleeve 202, a top plate 203 and a pushing cylinder 204.
[0029] In this embodiment, driven by the pushing cylinder 204 and the return spring 201 , the sleeve 202 can drive the upper mold 103 to move up and down, thereby achieving an automatic opening and closing effect of the upper mold 103 .
[0030] Among them, the sleeve 202 is slidably installed on the fixed rod 104 and fixedly connected to the upper mold 103; the return spring 201 is sleeved on the fixed rod 104, and the two ends of the return spring 201 are respectively abutted against the sleeve 202 and the rotating rod 106; the top plate 203 is fixedly installed on the fixed rod 104; the pushing cylinder 204 is fixedly installed on the top plate 203, and the output end of the pushing cylinder 204 is abutted against the upper mold 103, and the bottom sides of the top plate 203 are respectively welded to two groups of the fixed rods 104, the number of the return spring 201 and the sleeve 202 are both two groups, and they are respectively located on the two groups of fixed rods 104, and the upper and lower ends of the sleeve 202 are respectively connected to the fixed rods 104. The end is through-shaped, the axis of the return spring 201 coincides with the axis of the sleeve 202, and the pushing cylinder 204 is fixed to the bottom of the top plate 203 by bolts. When in use, the pushing cylinder 204 is started, and the pushing cylinder 204 pushes the upper mold 103 to move downward. During the movement of the upper mold 103, the sleeve 202 moves synchronously with the upper mold 103 and continuously compresses the return spring 201 until the upper mold 103 cooperates with the bottom mold 102. When the mold is opened, the pushing cylinder 204 is started to contract, and the return spring 201 drives the upper mold 103 to reset through the sleeve 202 under the action of its own elastic force, thereby realizing the automatic opening and closing effect of the upper mold 103.
[0031] In this embodiment, when in use, the pushing cylinder 204 is started, and the pushing cylinder 204 pushes the upper mold 103 to move downward. During the movement of the upper mold 103, the sleeve 202 moves synchronously with the upper mold 103, and continuously compresses the return spring 201 until the upper mold 103 cooperates with the bottom mold 102. When the mold is opened, the pushing cylinder 204 is started to contract, and the return spring 201, under the action of its own elastic force, drives the upper mold 103 to reset through the sleeve 202, thereby realizing the automatic opening and closing effect of the upper mold 103.
[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A foam molding device, comprising a base, a bottom mold, an upper mold, a fixed rod and a mold opening and closing device, wherein the fixed rod is fixedly mounted on the base, and the upper mold is slidably mounted on the fixed rod through the mold opening and closing device, characterized in that: Also included is a demoulding device; The demoulding device includes a mounting block, a rotating rod and a driving assembly. The mounting block is fixedly mounted on the bottom mold, the rotating rod is rotatably mounted on the fixed rod and penetrates the fixed rod, the rotating rod is fixedly connected to the mounting block, and the driving assembly drives the rotating rod to rotate.
2. The foam forming equipment according to claim 1, characterized in that: The driving assembly includes a first gear and an active driving component. The first gear is fixedly mounted on the rotating rod; the active driving component drives the first gear to rotate.
3. The foam forming equipment according to claim 2, characterized in that: The active driving component includes a second gear and a driving motor, wherein the driving motor is fixedly mounted on the base; the second gear is fixedly mounted on the output shaft of the driving motor and meshes with the first gear.
4. The foam forming equipment according to claim 1, characterized in that: The bottom mold further comprises a damping shaft and a rotating plate. The damping shaft is fixedly mounted on the bottom mold; and the rotating plate is rotatably mounted on the damping shaft.
5. The foam forming equipment according to claim 1, characterized in that: The mold opening and closing device includes a return spring, a sleeve, a top plate and a pushing cylinder. The sleeve is slidably mounted on the fixed rod and fixedly connected to the upper mold; the return spring is sleeved on the fixed rod, and the two ends of the return spring are respectively abutted against the sleeve and the rotating rod; the top plate is fixedly mounted on the fixed rod; the pushing cylinder is fixedly mounted on the top plate, and the output end of the pushing cylinder is abutted against the upper mold.
Citation Information
Patent Citations
Foaming adhesive forming device
CN210525654U