Kitchen paper embossing equipment with adjustable height

By adopting the automatic adjustment mechanism of the cylinder-driven piston rod and shaft sleeve system in the kitchen paper embossing equipment, the problems of low efficiency and insufficient accuracy of embossing roller height adjustment in existing equipment are solved, and flexible adaptation to different papers and stable improvement of embossing quality are achieved.

CN222662843UActive Publication Date: 2025-03-25NANTONG HAOJIEYA DAILY CHEM PROD CO LTD
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Patent Information

Application Number
CN202421086603.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-19
Publication Date
2025-03-25
Estimated Expiration
2034-05-19

AI Technical Summary

Technical Problem

The height adjustment of the embossing rollers of existing kitchen paper embossing equipment requires manual operation, which is low efficiency and limited accuracy, resulting in unstable embossing quality, especially difficult to adapt to kitchen paper of different thicknesses or materials, affecting product quality.

Method used

A height-adjustable kitchen paper embossing equipment is designed, using a cylinder drive piston rod and shaft sleeve system. The cylinder gas volume is accurately controlled through an external control system, driving the bearing seat to move up and down in the adjustment groove, realizing automatic adjustment of the height of the embossing roller.

Benefits of technology

It realizes flexible adjustment of the height of the embossing roller, adapts to kitchen paper of different thicknesses and sizes, ensures embossing quality, improves production efficiency, and reduces production costs and time losses.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222662843U_ABST
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Abstract

The utility model discloses height-adjustable kitchen paper embossing equipment which comprises a base and a second shaft bracket, the second shaft bracket is fixed in the middle of the top end of the base, a first shaft bracket is arranged on the left side of the second shaft bracket, a third shaft bracket is arranged on the right side of the second shaft bracket, and a bearing roller and an embossing roller are assembled in the second shaft bracket. The knurling roller is located above the bearing roller, and self-adjusting mechanisms for adjusting the knurling height are arranged on the two sides of the knurling roller. According to the height-adjustable kitchen paper embossing equipment, the embossing roller is arranged, when the height of the embossing roller is adjusted, an instruction is sent to the air cylinder through an external control system, the air cylinder drives the piston rod to stretch out or retract, and the shaft sleeve is accurately controlled through the air feeding amount to pull the bearing seat to move up and down in the adjusting groove; according to kitchen paper with different thicknesses and sizes, different pressures are provided, feeding and discharging of the paper are more convenient, the embossing quality is guaranteed, and the problem that the height of the embossing roller needs to be manually adjusted is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of kitchen paper, in particular to a kitchen paper embossing device with adjustable height. Background Art

[0002] Kitchen paper is an indispensable item in daily life and is widely used in many occasions such as cleaning, absorbing oil, and wrapping food. It is characterized by strong water absorption, softness and not easy to break. Embossing technology can not only improve the aesthetics of kitchen paper, but also enhance the water absorption and softness of paper. By pressing different patterns on the paper surface, it not only makes the product more personalized, but also increases the surface area of ​​the paper through the tiny bumps and grooves of the pattern, thereby improving water absorption. In addition, embossing can also increase the layering and feel of the paper, improving the user experience.

[0003] Currently, most kitchen paper embossing equipment on the market uses fixed embossing rollers. This design requires manual adjustment of the height of the embossing roller. This operation is not only inefficient, but also has limited accuracy, resulting in unstable embossing quality. Especially when processing kitchen paper of different thicknesses or different materials, the fixed height embossing roller is difficult to adapt, affecting the final quality of the product. In addition, manual adjustment of the embossing roller height may cause production line shutdown, increasing production costs and time loss.

[0004] Therefore, there is an urgent need for a highly adjustable kitchen paper embossing device to solve the technical defects proposed in the above technology. Utility Model Content

[0005] The utility model aims to provide a kitchen paper embossing device with adjustable height, so as to solve the problem in the above background technology that the height of the embossing roller needs to be adjusted manually.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a kitchen paper embossing device with adjustable height, comprising a base and a second axis frame, a second axis frame is fixed at the middle position of the top end of the base, a first axis frame is on the left side of the second axis frame, a third axis frame is on the right side of the second axis frame, a supporting roller and an embossing roller are installed in the second axis frame, the embossing roller is located above the supporting roller, and self-adjusting mechanisms for adjusting the embossing height are arranged on both sides of the embossing roller, the self-adjusting mechanism comprises a bearing seat fixedly mounted on both sides of the embossing roller, an adjusting groove is opened on the inner wall of the second axis frame, the bearing seat is embedded in the adjusting groove and moves, a cylinder is fixedly mounted on the outer wall of the second axis frame, a piston rod of the cylinder is fixedly connected upward with a sleeve, and the sleeve is movably sleeved on the outside of the bearing seat.

[0007] Preferably, the embossing roller is located directly above the supporting roller, and the embossing roller and the supporting roller correspond to each other in the vertical direction.

[0008] Preferably, one group of the outer parts of the bearing seat is movably sleeved with a fixed seat, a dial is movably assembled on the fixed seat, a driving motor is installed on the rear end of the dial, a lever is fixedly sleeved with a center position of the dial, a triangular plate is fixedly sleeved with one end of the adjustment groove, a dial slot is opened in the triangular plate, and the size of the lever matches the size of the dial slot.

[0009] Preferably, the triangular plate is a triangular component with three concave arcs, and the concave arc surfaces of the triangular plate match the dial.

[0010] Preferably, there are three groups of the shifting grooves distributed in an annular manner inside the triangular plate, and the shifting grooves open to the edge of the triangular plate.

[0011] Preferably, a mounting frame is fixedly mounted between the second shaft frame and the third shaft frame, a servo motor is fixedly mounted on a side wall of the mounting frame, a threaded rod is fixedly mounted on an output shaft of the servo motor, and the threaded rod is movably mounted in the mounting frame.

[0012] Preferably, threaded blocks are respectively sleeved on both sides of the outer side of the threaded rod, the top of each threaded block is hinged with a tripod, the top of the tripod is hinged with a support rod, and the top of the support rod is equipped with a straightening roller.

[0013] Preferably, two groups of tripod rods are provided, and the tripod rods and the threaded rods form a triangular support structure, and the threads on two sides of the threaded rods are in opposite directions.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the kitchen paper embossing device with adjustable height can not only adjust the height of the embossing roller, but also provide different pressures for kitchen paper of different thicknesses and sizes, which is more convenient for paper to enter and exit, ensures the embossing quality, realizes stable and efficient intermittent rotation, and can prevent the axial force generated by continuous embossing from affecting the advancement of the paper or even scratching the paper, so that the pressure is more stable and the qualified rate is higher, and the tension pressure on the surface of the paper can be adjusted, so that the paper can be rolled up more smoothly and wrinkles can be prevented;

[0015] (1) An embossing roller, a cylinder, a sleeve, a bearing seat, and a supporting roller are provided. When the height of the embossing roller is adjusted, an external control system sends a command to the cylinder, and the cylinder drives the piston rod to extend or retract. The sleeve is precisely controlled by the air intake to pull the bearing seat up and down in the adjustment groove, thereby driving the entire embossing roller to adjust the distance with the supporting roller, so as to adjust the height of the embossing roller. Different pressures are provided for kitchen paper of different thicknesses and sizes, which makes it easier for paper to enter and exit, thereby ensuring the embossing quality.

[0016] (2) The embossing roller abandons the traditional motor direct connection method by providing a driving motor, a dial, a lever, a groove, and a triangular plate. The driving motor drives the dial to rotate, driving the lever at its center to swing. When the lever swings into the groove, the triangular plate is driven to rotate by one third under the action of the circle, and the embossing roller rotates 60°. The paper is embossed and continues to move forward. Through stable and efficient intermittent rotation, the axial force generated by continuous embossing can be prevented from affecting the advancement of the paper or even scratching the paper, so that the embossing is more stable and the qualified rate is higher.

[0017] (3) A supporting roller, a straightening roller, a servo motor, a threaded rod, and a threaded block are provided. A straightening roller is provided between the supporting roller and the third axis frame to adjust the flatness of the paper. After embossing, the paper surface is deformed, which often causes wrinkles when the paper is rolled up. At this time, the servo motor is started, and the rotation of the threaded rod is adjusted by controlling the number of revolutions of the servo motor, thereby driving the two groups of threaded blocks to move in relative or opposite directions. The tripod lifts or pulls down the straightening roller to adjust the tension pressure on the paper surface, so that the paper is rolled up more smoothly and wrinkles are prevented. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 2 It is a side view structural diagram of the embossing roller of the utility model;

[0020] Figure 3 It is a side view structural diagram of the dial of the utility model;

[0021] Figure 4 It is a front view structural schematic diagram of the threaded rod of the utility model.

[0022] In the figure: 1. base; 2. second axis frame; 3. first axis frame; 4. supporting roller; 5. embossing roller; 6. bearing seat; 7. adjusting slot; 8. bushing; 9. dial; 10. fixed seat; 11. driving motor; 12. cylinder; 13. straightening roller; 14. support rod; 15. tripod; 16. threaded rod; 17. threaded block; 18. mounting frame; 19. servo motor; 20. third axis frame; 21. dial slot; 22. dial rod; 23. triangular plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figure 1-4 , a kitchen paper embossing device with adjustable height comprises a base 1 and a second shaft frame 2, the second shaft frame 2 is fixed at the middle position of the top of the base 1, the first shaft frame 3 is on the left side of the second shaft frame 2, and the third shaft frame 20 is on the right side of the second shaft frame 2, a supporting roller 4 and an embossing roller 5 are assembled in the second shaft frame 2, the embossing roller 5 is located above the supporting roller 4, and self-adjusting mechanisms for adjusting the embossing height are arranged on both sides of the embossing roller 5, the self-adjusting mechanism comprises a bearing seat 6 fixedly assembled on both sides of the embossing roller 5, an adjusting groove 7 is opened on the inner wall of the second shaft frame 2, the bearing seat 6 is embedded in the adjusting groove 7 and moves, a cylinder 12 is fixedly assembled on the outer wall of the second shaft frame 2, a piston rod of the cylinder 12 is fixedly connected with a shaft sleeve 8 upward, and the shaft sleeve 8 is movably sleeved on the outside of the bearing seat 6, the embossing roller 5 is located directly above the supporting roller 4, and the embossing roller 5 and the supporting roller 4 correspond to each other in the vertical direction;

[0025] Specifically, Figure 1 and Figure 2 As shown, when the height of the embossing roller 5 is adjusted, a command is issued to the cylinder 12 through the external control system, and the cylinder 12 drives the piston rod to extend or retract. The shaft sleeve 8 is accurately controlled by the air intake to pull the bearing seat 6 up and down in the adjustment groove 7, thereby driving the entire embossing roller 5 to adjust the distance with the supporting roller 4, so as to adjust the height of the embossing roller 5. Different pressures are provided for kitchen paper of different thicknesses and sizes, which is more convenient for the entry and exit of paper and ensures the embossing quality.

[0026] Embodiment 2: One group of the outer parts of the bearing seat 6 is movably sleeved with a fixed seat 10, and a dial 9 is movably assembled at the fixed seat 10. A driving motor 11 is installed at the rear end of the dial 9. A lever 22 is fixedly sleeved at the center of the dial 9. A triangular plate 23 is fixedly sleeved at one end of the adjustment slot 7. A dial slot 21 is provided in the triangular plate 23. The lever 22 matches the size of the dial slot 21. The triangular plate 23 is a triangular component with three concave arcs. The concave arc surface of the triangular plate 23 matches the dial 9. There are three groups of dial slots 21 distributed in an annular manner in the triangular plate 23, and the dial slots 21 open to the edge of the triangular plate 23.

[0027] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, the embossing roller 5 abandons the traditional motor direct connection method, and drives the dial 9 to rotate through the driving motor 11, driving the lever 22 at its center position to swing. When the lever 22 swings into the dial groove 21, it drives the triangular plate 23 to rotate one-third under the circumferential action, and the embossing roller 5 rotates 60°. The paper completes the embossing and continues to move forward. Through stable and efficient intermittent rotation, the axial force generated by continuous embossing can be prevented from affecting the advancement of the paper or even scratching the paper, and the embossing is more stable and the qualified rate is higher.

[0028] Embodiment 3: A mounting frame 18 is fixedly mounted between the second shaft frame 2 and the third shaft frame 20, a servo motor 19 is fixedly mounted on the side wall of the mounting frame 18, a threaded rod 16 is fixedly mounted on the output shaft of the servo motor 19, the threaded rod 16 is movably mounted in the mounting frame 18, threaded blocks 17 are sleeved on both sides of the outside of the threaded rod 16, tripods 15 are hinged on the top of the threaded blocks 17, a support rod 14 is hinged on the top of the tripod 15, a straightening roller 13 is mounted on the top of the support rod 14, two groups of tripods 15 are provided, the tripods 15 and the threaded rods 16 form a triangular support structure, and the threads on both sides of the outside of the threaded rod 16 are in opposite directions;

[0029] Specifically, Figure 1 and Figure 4 As shown, between the supporting roller 4 and the third shaft frame 20, a straightening roller 13 is provided for adjusting the flatness of the paper. After embossing, the paper surface is deformed, which often causes wrinkles when the paper is rolled up. At this time, the servo motor 19 is started, and the rotation of the threaded rod 16 is adjusted by controlling the number of rotations of the servo motor 19, thereby driving the two groups of threaded blocks 17 to move in relative or opposite directions. The tripod 15 lifts or pulls down the straightening roller 13 to adjust the tensioning pressure on the paper surface, so that the paper is rolled up more smoothly to prevent wrinkles.

[0030] Working principle: The paper is transmitted from the first shaft frame 3 and transmitted to the space between the supporting roller 4 and the embossing roller 5 through an external driving force. When the height of the embossing roller 5 is adjusted, an instruction is issued to the cylinder 12 through an external control system. The cylinder 12 drives the piston rod to extend or retract. The shaft sleeve 8 is precisely controlled by the air intake to pull the bearing seat 6 up and down in the adjustment groove 7, thereby driving the entire embossing roller 5 to adjust the distance with the supporting roller 4, so as to adjust the height of the embossing roller 5 and provide different pressures for kitchen paper of different thicknesses and sizes. The embossing roller 5 abandons the traditional direct motor connection method and drives the dial 9 to rotate through the driving motor 11, driving the lever 22 at its center position to swing. When the lever 22 swings into the lever groove 21, the triangular plate 23 is driven to rotate one-third under the action of the circle, and the embossing roller 5 is rotated 60°. The paper completes the embossing and continues to move forward. Through stable and efficient intermittent rotation, the axial force generated by continuous embossing can be prevented from affecting the advancement of the paper or even scratching the paper. After embossing, the deformation of the paper surface often causes wrinkles when the paper is rolled up. At this time, the servo motor 19 is started, and the rotation of the threaded rod 16 is adjusted by controlling the number of rotations of the servo motor 19, thereby driving the two sets of threaded blocks 17 to move in relative or opposite directions, and the tripod 15 lifts or pulls down the straightening roller 13 to adjust the tensioning pressure on the paper surface, so that the paper is rolled up more smoothly.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A kitchen paper embossing device with adjustable height, comprising a base (1) and a second shaft frame (2), characterized in that: A second shaft frame (2) is fixed at the middle position of the top of the base (1); the left side of the second shaft frame (2) is the first shaft frame (3); the right side of the second shaft frame (2) is the third shaft frame (20); a supporting roller (4) and an embossing roller (5) are installed in the second shaft frame (2); the embossing roller (5) is located above the supporting roller (4); and self-adjusting mechanisms for adjusting the embossing height are arranged on both sides of the embossing roller (5); The self-adjusting mechanism comprises a bearing seat (6) fixedly mounted on both sides of the embossing roller (5); an adjusting groove (7) is provided on the inner wall of the second shaft frame (2); the bearing seat (6) is embedded in the adjusting groove (7) and moves; a cylinder (12) is fixedly mounted on the outer wall of the second shaft frame (2); a piston rod of the cylinder (12) is fixedly connected upward with a shaft sleeve (8); and the shaft sleeve (8) is movably sleeved on the outside of the bearing seat (6).

2. The kitchen paper embossing device with adjustable height according to claim 1, characterized in that: The embossing roller (5) is located directly above the supporting roller (4), and the embossing roller (5) and the supporting roller (4) correspond to each other in the vertical direction.

3. The kitchen paper embossing device with adjustable height according to claim 1, characterized in that: One group of the outer parts of the bearing seat (6) is movably sleeved with a fixed seat (10), a dial (9) is movably mounted on the fixed seat (10), a driving motor (11) is installed at the rear end of the dial (9), a lever (22) is fixedly sleeved at the center of the dial (9), a triangular plate (23) is fixedly sleeved at one end of the adjustment slot (7), a shifting groove (21) is provided in the triangular plate (23), and the shifting rod (22) and the shifting groove (21) are matched in size.

4. The kitchen paper embossing device with adjustable height according to claim 3, characterized in that: The triangular plate (23) is a triangular component with three concave arcs, and the concave arc surface of the triangular plate (23) matches the dial (9).

5. The kitchen paper embossing device with adjustable height according to claim 3, characterized in that: The shifting grooves (21) are distributed in three groups in an annular manner inside the triangular plate (23), and the shifting grooves (21) open to the edge of the triangular plate (23).

6. The kitchen paper embossing device with adjustable height according to claim 1, characterized in that: A mounting frame (18) is fixedly mounted between the second shaft frame (2) and the third shaft frame (20), a servo motor (19) is fixedly mounted on a side wall of the mounting frame (18), a threaded rod (16) is fixedly mounted on an output shaft of the servo motor (19), and the threaded rod (16) is movably mounted in the mounting frame (18).

7. The kitchen paper embossing device with adjustable height according to claim 6, characterized in that: The threaded rod (16) is sleeved with threaded blocks (17) on both sides of its exterior, the threaded blocks (17) are hingedly connected to tripods (15) at their top ends, the tripods (15) are hingedly connected to support rods (14) at their top ends, and the support rods (14) are equipped with straightening rollers (13) at their top ends.

8. The kitchen paper embossing device with adjustable height according to claim 7, characterized in that: The tripod rods (15) are provided in two groups. The tripod rods (15) and the threaded rods (16) form a triangular support structure. The threads on the two outer sides of the threaded rods (16) are in opposite directions.