Automatic box filling machine for reverser

Abstract

The utility model discloses an automatic box filling machine for a commutator, which comprises a working table, a material frame moving platform is arranged at the upper end of the working table, at least two material frames are arranged on the material frame moving platform, a commutator linear conveying channel is arranged on one side of the material frame moving platform, and a linear vibrator is arranged on the lower side of the commutator linear conveying channel. A discharging platform is arranged at the end, close to the material frame moving platform, of the commutator linear conveying channel in a butt joint mode, a discharging plate capable of transversely moving is arranged on the upper side of the discharging platform, a first linear driver used for driving the discharging plate to transversely move is installed below the discharging platform, and an arc-shaped conveying plate is arranged at the other end of the commutator linear conveying channel. A rotating push plate is installed on the arc-shaped conveying plate, and a boxing mechanical arm capable of moving up and down and back and forth is arranged between the material frame moving platform and the discharging platform. The commutator stacking device can solve the problems that the efficiency is low, the commutator is easy to leak and collide when the commutator is manually stacked in a material frame at present.

Description

Technical Field

[0001] The utility model relates to the technical field of commutator production and assembly, in particular to an automatic commutator box packing machine. Background Art

[0002] The commutator is a key component in the motor and requires large-scale production. During the production process, the commutator needs to be transferred, so a large number of commutators need to be stacked and arranged in the material frame in sequence. The current practice is manual stacking, which is not only inefficient, but also prone to omissions or collisions and damage to the commutator. Therefore, a device that can automatically pack the commutator is needed to solve this problem. Utility Model Content

[0003] The utility model provides an automatic commutator box packing machine, which can solve the problems of low efficiency, easy missing and easy collision in the current manual stacking of commutators into material frames.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a commutator automatic case packing machine, comprising a workbench, a material frame moving platform is arranged on the upper end of the workbench, at least two material frames are arranged on the material frame moving platform, a commutator straight conveyor is arranged on one side of the material frame moving platform, a linear vibrator is installed on the lower side of the commutator straight conveyor, a discharge platform is arranged at one end of the commutator straight conveyor close to the material frame moving platform, a discharge plate which can be moved laterally is arranged on the upper side of the discharge platform, and the discharge plate faces the commutator. A plurality of commutator limit grooves are arranged side by side on one side of the straight conveyor of the device, a first linear driver for driving the discharging plate to move horizontally is installed under the discharging platform, an arc conveying plate is arranged at the other end of the commutator straight conveyor, a rotating push plate is installed on the arc conveying plate, a rotating cylinder is connected to the lower end of one end of the rotating push plate, a second linear driver is arranged above the material frame moving platform and the discharging platform, a vertical linear driver is connected to the horizontal drive of the second linear driver, and a packing robot is connected to the vertical drive of the vertical linear driver.

[0005] Preferably, the sides of the commutator straight conveying path and the arc-shaped conveying plate are both provided with side guard plates.

[0006] Preferably, a commutator arrangement baffle is provided on the upper side of the discharge platform close to the commutator linear conveyor path.

[0007] Preferably, photoelectric position sensors are installed at both ends of the commutator linear conveying path and at the end of the arc-shaped conveying plate.

[0008] Preferably, the material frame moving platform includes two guide columns arranged side by side and a loading platform sliding laterally along the guide columns, a push plate corresponding to the position of the material frame is installed on the lower side of the loading platform, the push plate is driven by a push frame cylinder to translate, and both ends of the push plate extend to the upper side of the loading platform to cooperate with the material frame.

[0009] Preferably, a setting column is vertically installed on one side of the commutator linear conveyor, and the second linear drive is installed on the upper end of the setting column.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The structure is simple. When in use, you only need to continuously place the commutator on the arc-shaped conveyor plate to realize the automatic arrangement of the commutator. The arranged commutator can be quickly placed in the material frame on the loading platform through the packing robot, and the full material frame can be automatically replaced, which greatly improves the production efficiency of the commutator, reduces the cost, and avoids damage to the commutator. There will be no omissions in the arrangement in the material frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a three-dimensional structural diagram of the utility model from the first perspective;

[0013] Figure 2 This is a second perspective three-dimensional structural diagram of the utility model;

[0014] Figure 3 It is a side view structural diagram of the utility model;

[0015] Figure 4 It is a partial top view of the structure of the utility model.

[0016] Reference numerals:

[0017] 1. Workbench, 11. Rotating push plate, 12. Side plate, 13. Arc conveyor plate, 14. Commutator linear conveyor, 15. Push plate, 16. Material frame, 17. Erection column, 18. Commutator arrangement baffle, 19. Discharge platform, 2. Loading platform, 20. Photoelectric position sensor, 3. Guide column, 4. Second linear drive, 5. Vertical linear drive, 6. Discharge plate, 7. Packing robot, 8. First linear drive, 9. Linear vibrator, 10. Rotary cylinder. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0019] The utility model aims to solve the problems of low efficiency, easy omission and easy collision in manually stacking commutators into material frames. Figure 1-4 As shown, the following technical solution is provided: a commutator automatic case packing machine, comprising a workbench 1, a material frame moving platform is arranged at the upper end of the workbench 1, at least two material frames 16 are arranged on the material frame moving platform, a commutator straight conveyor 14 is arranged on one side of the material frame moving platform, a linear vibrator 9 is installed on the lower side of the commutator straight conveyor 14, a discharge platform 19 is arranged at one end of the commutator straight conveyor 14 close to the material frame moving platform, a discharge plate 6 which can be moved laterally is arranged on the upper side of the discharge platform 19, and the discharge plate 6 faces the commutator straight conveyor 14. A plurality of commutator limit grooves are arranged side by side on one side, and a first linear drive 8 for driving the discharging plate 6 to move horizontally is installed below the discharging platform 19, and an arc-shaped conveying plate 13 is arranged at the other end of the commutator linear conveying path 14, and a rotating push plate 11 is installed on the arc-shaped conveying plate 13, and a rotating cylinder 10 is connected to the lower end of one end of the rotating push plate 11, and a second linear drive 4 is arranged above the material frame moving platform and the discharging platform 19, and a vertical linear drive 5 is connected to the horizontal drive of the second linear drive 4, and a packing robot 7 is connected to the vertical drive of the vertical linear drive 5.

[0020] Specifically, the function of the material frame moving platform is to realize the replacement of at least two material frames 16. Its structure can be diversified. It can adopt automatic driving methods such as motor drive, cylinder drive, etc., or it can adopt manual driving method to realize the movement of the platform. In this way, after a material frame 16 is full, there is no need to stop the placement of the commutator, and the next material frame 16 can be placed directly.

[0021] In this embodiment, the commutator straight conveyor 14 serves as a transitional commutator transmission component, and the commutator is driven by a linear vibrator 9, so that the commutator on the commutator straight conveyor 14 can be transported forward to the commutator limiting groove on the discharge plate 6, and then the discharge plate 6 is moved horizontally to the position of a commutator limiting groove, and the next commutator on the upper side of the commutator straight conveyor 14 enters the next commutator limiting groove, and the discharge plate 6 then moves until all the commutator limiting grooves on the discharge plate 6 are positioned with commutators, thus achieving a uniform arrangement of the commutators, and then the packing robot 7 moves to the position of the discharge plate 6 under the drive of the second linear drive 4 and the vertical linear drive 5, picks up a row of arranged commutators together, and places them on the material frame 16, and the discharge plate 6 can be replaced according to the number of commutator limiting grooves to adapt to material frames 16 of different sizes.

[0022] The packing robot 7 is provided with clamping cylinders corresponding to the number and position of the commutators, which can clamp all the commutators without damaging the commutators.

[0023] The arc conveying plate 13 is roughly semicircular, and one end of the rotating push plate 11 is set at the center of the arc conveying plate 13. The rotating push plate 11 is driven by the rotating cylinder 10 to swing. When swinging, the commutator within the range of the arc conveying plate 13 can be pushed onto the commutator straight conveying path 14. When placing the commutator, it is only necessary to manually place the commutator within the range of the arc conveying plate 13. The arc conveying plate 13 can also be connected to other automatic conveying lines, and the commutators are placed on the arc conveying plate 13 in sequence using the automatic conveying lines.

[0024] In order to prevent the commutator from falling during the conveying process, side plates 12 are provided on the sides of the commutator straight conveying path 14 and the arc-shaped conveying plate 13 .

[0025] At the same time, a commutator arrangement baffle 18 is provided on the upper side of the discharge platform 19 close to the commutator linear conveyor 14 , and the commutator arrangement baffle 18 and the commutator limiting groove on the discharge plate 6 can clamp the commutator.

[0026] In order to accurately realize automatic transportation, photoelectric position sensors 20 are installed at both ends of the commutator straight conveyor 14 and the end of the arc conveyor plate 13. The photoelectric position sensors 20 can sense the position of the commutator, thereby realizing the coordinated work of various components.

[0027] In this embodiment, as a specific embodiment of the material frame moving platform, Figure 1 As shown, the material frame moving platform includes two guide columns 3 arranged side by side and a loading platform 2 that slides laterally along the guide columns 3. A push plate 15 corresponding to the position of the material frame 16 is installed on the lower side of the loading platform 2. The push plate 15 is driven by a push frame cylinder to translate. Both ends of the push plate 15 extend to the upper side of the loading platform 2 to cooperate with the material frame 16.

[0028] In order to facilitate the installation of the second linear drive 4 , a mounting column 17 is vertically installed on one side of the commutator linear conveying path 14 , and the second linear drive 4 is installed on the upper end of the mounting column 17 .

[0029] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0030] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0031] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

Claims

1. A commutator automatic packaging machine, comprising a workbench (1), characterized in that: A material frame moving platform is arranged at the upper end of the workbench (1), at least two material frames (16) are arranged on the material frame moving platform, a commutator linear conveying path (14) is arranged on one side of the material frame moving platform, a linear vibrator (9) is installed on the lower side of the commutator linear conveying path (14), a discharge platform (19) is arranged at one end of the commutator linear conveying path (14) close to the material frame moving platform, a laterally movable discharge plate (6) is arranged on the upper side of the discharge platform (19), a plurality of commutator limiting grooves are arranged side by side on the side of the discharge plate (6) facing the commutator linear conveying path (14), and the A first linear drive (8) for driving the discharging plate (6) to move horizontally is installed below the discharging platform (19); an arc-shaped conveying plate (13) is arranged at the other end of the commutator linear conveying path (14); a rotating push plate (11) is installed on the arc-shaped conveying plate (13); a rotating cylinder (10) is connected to the lower end of one end of the rotating push plate (11); a second linear drive (4) is arranged above the material frame moving platform and the discharging platform (19); a vertical linear drive (5) is connected to the horizontal drive of the second linear drive (4); and a packing robot (7) is connected to the vertical drive of the vertical linear drive (5).

2. The commutator automatic packaging machine according to claim 1, characterized in that: The sides of the commutator straight conveying path (14) and the arc-shaped conveying plate (13) are both provided with side plates (12).

3. The commutator automatic packaging machine according to claim 2, characterized in that: A commutator arrangement baffle (18) is provided on the upper side of the discharge platform (19) close to the commutator linear conveying path (14).

4. The commutator automatic packaging machine according to claim 1, characterized in that: Photoelectric position sensors (20) are installed at both ends of the commutator straight conveying path (14) and the end of the arc conveying plate (13).

5. The commutator automatic packaging machine according to claim 1, characterized in that: The material frame moving platform comprises two guide columns (3) arranged side by side and a loading platform (2) sliding laterally along the guide columns (3); a push plate (15) corresponding to the position of the material frame (16) is installed on the lower side of the loading platform (2); the push plate (15) is driven by a push frame cylinder to move in translation; both ends of the push plate (15) extend to the upper side of the loading platform (2) to cooperate with the material frame (16).

6. The commutator automatic packaging machine according to claim 1, characterized in that: A mounting column (17) is vertically mounted on one side of the commutator linear conveying path (14), and the second linear drive (4) is mounted on the upper end of the mounting column (17).

Images