Mud soaking device for manufacturing cellar sealing mud of white wine cellar

By designing an automated mud-foaming device for cellar sealing and mud production in white wine cellars, the problems of workers' labor intensity, low production efficiency and unstable mud-foaming quality are solved, and the automation and standardization of mud-foaming links are realized, and the production efficiency and mud-foaming quality are improved.

CN222665794UActive Publication Date: 2025-03-25SICHUAN ACAD OF FOOD & FERMENTATION INDS
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Patent Information

Application Number
CN202421248329.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-25
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the production of cellar sealing mud in the white wine cellar, workers have high labor intensity, low production efficiency, and unstable quality of the soaking mud, which affects cellar sealing and subsequent fermentation.

Method used

A mud soaking device for the production of cellar sealing mud in white wine cellars is designed to realize automated and standardized production. Through components such as liquid level meter, stirring device, and dragon feeding device, the amount of water added and time of soaking mud is accurately controlled to reduce manual intervention.

Benefits of technology

The automation and standardization of the mud-soaking process has been achieved, labor intensity has been reduced, production efficiency has been improved, the quality of mud-soaking is stabilized, and the quality of cellar sealing and subsequent fermentation has been improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mud soaking device for manufacturing cellar sealing mud of a white wine cellar. The mud soaking device comprises a mud soaking barrel, a liquid level meter, a stirring device, supporting legs, a drainage control valve, a filter screen, an auger discharging device, a discharging control valve, a water inlet control valve and a control system. The upper part of the mud soaking barrel is of a cylindrical structure, the lower part of the mud soaking barrel is of a conical structure, a stirring device is mounted in the mud soaking barrel, a liquid level meter and a water inlet control valve are mounted on the side wall of the mud soaking barrel, the bottom of the mud soaking barrel is supported by three supporting legs, and a discharging control valve, an auger discharging device and a water drainage control valve are mounted at the bottom of the mud soaking barrel; a filter screen is arranged at the front end of an inlet of the drainage control valve; and the stirring device, the auger discharging device, the drainage control valve, the discharging control valve and the water inlet control valve are controlled by a control system. According to the utility model, automatic mud soaking and discharging operations in the white wine cellar sealing mud manufacturing process can be realized, the labor intensity can be effectively reduced, the production efficiency is improved, and the mud soaking quality and the discharging efficiency are ensured.
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Description

Technical Field

[0001] The utility model relates to the field of liquor production. Background Art

[0002] During the fermentation process of liquor production, an anaerobic environment needs to be ensured. Therefore, after the lees are loaded into the cellar, the cellar needs to be sealed. Generally, wine companies are accustomed to applying cellar sealing mud to the surface of the lees to seal the entire cellar. However, the yellow mud used for cellar sealing needs to be stirred and soaked, fully absorb water, and then kneaded evenly by a mud squeezer before it can be used for cellar sealing. The traditional way of soaking mud generally uses a cement pool. After adding water manually, the yellow mud is poured into the pool. After manual stirring and soaking for a sufficient time, the soaked yellow mud is scooped out and poured into the mud squeezer for kneading. This operation method has high labor intensity for workers and low production efficiency. The amount of water added and the soaking time are greatly affected by human factors. The quality of the soaked mud is unstable, which affects the sealing of the cellar and subsequent fermentation.

[0003] Therefore, we need a special mud soaking device to realize automatic mud soaking and discharging operations, reduce the labor intensity of related production links, improve production efficiency, and stabilize the quality of sealing mud production. Utility Model Content

[0004] In view of the problems of high labor intensity, low production efficiency and unstable quality in the mud soaking link of the current liquor cellar sealing mud production process, the utility model proposes a mud soaking device for the liquor cellar sealing mud production, which realizes the automation and standardized production of the entire mud soaking link, ensures the precise control of the amount of mud soaking water added and the mud soaking time, reduces manual intervention, reduces labor intensity, improves production efficiency and stabilizes the quality of the mud soaking.

[0005] The purpose of the utility model is achieved through the following technical scheme: a mud soaking device for making sealing mud for liquor cellars, which consists of a mud soaking cylinder, a liquid level meter, a stirring device, legs, a drainage control valve, a filter screen, an auger discharging device, a discharging control valve, a water inlet control valve, and a control system.

[0006] Furthermore, the mud soaking cylinder is open, which is convenient for loading the yellow mud to be soaked.

[0007] Furthermore, the bottom of the mud soaking cylinder is supported by three legs, the upper part of the mud soaking cylinder is a cylindrical structure, and the lower part is a conical structure, which is convenient for discharging after the entire mud soaking is completed.

[0008] Furthermore, a stirring device is installed inside the mud soaking cylinder to stir the mud during the soaking process to ensure that the yellow mud and water are mixed evenly and fully absorb water.

[0009] Furthermore, a liquid level meter and a water inlet control valve are installed on the side wall of the mud soaking cylinder, and the end of the water inlet control valve is directly connected to the tap water pipe to achieve quantitative water addition of the mud soaking device.

[0010] Furthermore, a discharge control valve, an auger discharge device and a drainage control valve are installed at the bottom of the mud soaking cylinder to realize automatic drainage and discharge of the mud soaking device.

[0011] Furthermore, the drainage control valve has a filter screen at the front end of the inlet, which is used to prevent the yellow mud from flowing out when draining water after soaking the mud.

[0012] Furthermore, the stirring device, auger discharging device, drainage control valve, discharging control valve and water inlet control valve are all centrally controlled by the control system.

[0013] The beneficial effects of the utility model are:

[0014] 1. It can realize the automation and standardized operation of the mud soaking process, ensure the precise automatic control of the amount of mud soaking water added and the mud soaking time, reduce manual intervention, reduce labor intensity, improve production efficiency, and stabilize the production quality of the mud soaking process.

[0015] 2. The auger discharging device can realize rapid discharging after the mud soaking is completed. When discharging, you only need to push the feeding end of the mud extruder to the bottom of the auger discharging port of the mud soaking device to complete the continuous feeding to the mud extruder. This avoids the need to manually scoop out the yellow mud and feed it to the mud extruder after the mud soaking is completed in the traditional operation, which can further improve the work efficiency of the subsequent production links of the cellar sealing mud. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of the mud soaking device used for making the sealing mud of the liquor cellar according to the utility model;

[0017] In the attached drawings, there are a mud soaking cylinder 1, a liquid level meter 2, a stirring device 3, a support leg 4, a drainage control valve 5, a filter screen 6, an auger discharge device 7, a discharge control valve 8, a water inlet control valve 9, and a control system 10. DETAILED DESCRIPTION

[0018] This embodiment provides a mud soaking device for making mud for sealing a wine cellar. Figure 1 The specific workflow is as follows:

[0019] (1) Before soaking, weigh the yellow mud to be soaked according to the process formula requirements and place it next to the soaking device;

[0020] (2) Input the mud soaking start command on the control system 10. The system automatically calculates the water level according to the amount of yellow mud to be soaked, and automatically opens the water inlet control valve 9 to add quantitative water into the mud soaking cylinder 1. When the liquid level data fed back by the liquid level meter 2 reaches the system calculated value, the system automatically closes the water inlet control valve 9 and stops adding water.

[0021] (3) After the water is added, the feed stirring command is input into the control system 10, and the prepared yellow mud to be soaked is transported to the soaking mud cylinder 1 by using the driving grab bucket. After the stirring time set by the process requirements is reached, the system automatically stops stirring and starts to stand the soaking mud;

[0022] (4) During the soaking process, the control system 10 will automatically time the soaking. When the soaking time set by the process requirements is reached, the system automatically opens the drainage control valve 5 at the bottom of the soaking cylinder 1, and its outlet is connected to the workshop drainage ditch through a hose. The excess sewage in the soaking cylinder 1 is filtered through the filter screen 6 and then discharged from the cylinder. When the drainage time set by the process requirements is reached, the system automatically closes the drainage control valve 5 and feedbacks the completion of the soaking to the operator;

[0023] (5) After the mud soaking is completed, the operator pushes the inlet end of the mud extruder to the discharge port below the auger discharge device 7, and inputs the mud discharge command on the control system 10. The system automatically opens the discharge control valve 8, and discharges the mud to the lower mud extruder inlet through the auger discharge device 7. After the discharge is completed, the operator inputs the mud discharge end command on the control system 10, and the system automatically closes the auger discharge device 7 and the discharge control valve 8. At this point, the entire mud soaking and discharge operation is completed.

Claims

1. A mud soaking device for making mud for sealing a liquor cellar, characterized in that: The invention comprises a mud bubble cylinder (1), a liquid level meter (2), a stirring device (3), legs (4), a drainage control valve (5), a filter screen (6), an auger discharge device (7), a discharge control valve (8), a water inlet control valve (9), and a control system (10). The mud bubble cylinder (1) is open, the upper part of the mud bubble cylinder (1) is a cylindrical structure, the lower part is a conical structure, the stirring device (3) is installed inside, the side wall is installed with a liquid level meter (2) and a water inlet control valve (9), the bottom of the mud bubble cylinder (1) is supported by three legs (4), the bottom of the mud bubble cylinder (1) is installed with a discharge control valve (8), an auger discharge device (7) and a drainage control valve (5), the front end of the inlet of the drainage control valve (5) is provided with a filter screen (6), the stirring device (3), the auger discharge device (7), the drainage control valve (5), the discharge control valve (8), and the water inlet control valve (9) are all controlled by the control system.