Quenching equipment for metal spring machining

By designing a quenching device for metal spring processing including clamping, stirring, cooling and knocking functions, the problem of inability to quench multiple springs at one time in the prior art is solved, and the working efficiency is improved and the effectiveness of the quenching process is ensured.

CN222665929UActive Publication Date: 2025-03-25WUXI KAILUNA SPRING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421002795.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-03-25
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In the prior art, multiple metal springs cannot be quenched at one time, which affects working efficiency.

Method used

A quenching equipment for metal spring processing is designed, including a box, a clamping mechanism, a stirring mechanism, a cooling mechanism and a knocking mechanism, which can fix and clamp multiple springs, evenly stir, cool down and knock down.

Benefits of technology

The quenching process of multiple springs is achieved simultaneously, which improves working efficiency and ensures the effectiveness of the quenching process through functions such as clamping, stirring, cooling and knocking.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222665929U_ABST
    Figure CN222665929U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of metal spring processing, particularly relates to quenching equipment for metal spring processing, and aims to solve the problem that in the prior art, when metal springs are processed, a plurality of springs cannot be quenched at one time, so that the working efficiency is influenced. A water outlet pipe is fixedly connected to the bottom of the box body, an opening is formed in the top of the box body, a water pump is arranged on one side of the box body, a water inlet pipe is fixedly connected to one side of the water pump, a supporting frame is fixedly installed on the top of the box body, a guide plate is fixedly installed on the top of the box body, and the guide plate is fixedly connected with the supporting frame. A push rod motor is arranged at the bottom of the supporting frame, an output shaft of the push rod motor is fixedly connected with a fixing box, a first motor is arranged on one side of the fixing box, and a clamping mechanism is arranged in the fixing box.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal spring processing, in particular to a quenching device for metal spring processing. Background Art

[0002] A spring is a mechanical part that uses elasticity to work. Parts made of elastic material deform under the action of external force and return to their original shape after the external force is removed. They are also called "springs" and are generally made of spring steel. There are many types of springs. According to their shape, they mainly include coil springs, scroll springs, leaf springs, and special-shaped springs.

[0003] In the prior art, when processing metal springs, it is impossible to quench multiple springs at one time, which affects work efficiency.

[0004] Therefore, we propose a quenching equipment for metal spring processing to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the problem in the prior art that when processing metal springs, multiple springs cannot be quenched at one time, thus affecting the working efficiency, and proposes a quenching device for processing metal springs.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A quenching device for metal spring processing comprises a box body, a water outlet pipe is fixedly connected to the bottom of the box body, an opening is provided at the top of the box body, a water pump is arranged on one side of the box body, a water inlet pipe is fixedly connected to one side of the water pump, a support frame is fixedly installed on the top of the box body, a guide plate is fixedly installed on the top of the box body, and the guide plate is fixedly connected to the support frame, a push rod motor is arranged at the bottom of the support frame, and the output shaft of the push rod motor is fixedly connected to a fixed box, a first motor is arranged on one side of the fixed box, a clamping mechanism is arranged inside the fixed box, a stirring mechanism is arranged inside the box body, a bellows is fixedly installed on the top of the box body, an air inlet box is arranged on one side of the bellows, a cooling mechanism is arranged inside the bellows, a cleaning mechanism is arranged at the bottom of the air inlet box, a knocking mechanism is arranged on one side of the support frame, a pipeline is fixedly connected to the other side of the bellows, a fixed block is arranged on the top of the box body, and the fixed block is fixedly connected to the fixed block, a plurality of nozzles are arranged on the fixed block, and the plurality of nozzles are fixedly connected to the pipeline, an air inlet is arranged at the bottom of the air inlet box, and a filter is fixedly installed on the air inlet.

[0008] Preferably, the clamping mechanism comprises a screw rod, which is fixedly connected to the output shaft of the first motor, and four connecting blocks are threadedly connected to the screw rod, and the four connecting blocks are slidably connected to the fixed box.

[0009] Preferably, the cooling mechanism comprises a second motor, the second motor is fixedly connected to the bellows, a rotating rod is fixedly mounted on the output shaft of the second motor, and a fan blade is fixedly mounted on the rotating rod.

[0010] Preferably, the knocking mechanism includes a first bevel gear, the first bevel gear is fixedly connected to the rotating rod, the first bevel gear is respectively meshed with the second bevel gear and the third bevel gear, the second bevel gear is fixedly mounted with a rotating rod, and the rotating rod is rotatably connected to the bellows.

[0011] Preferably, a first pulley is fixedly mounted on the rotating rod, the first pulley is meshedly connected to the first belt, the first belt is meshedly connected to the second pulley, a rotating shaft is fixedly mounted on the second pulley, a support block is rotatably mounted on the rotating shaft, and the support block is fixedly connected to the support frame.

[0012] Preferably, a fourth bevel gear is fixedly mounted on the rotating shaft, the fourth bevel gear is meshed with a fifth bevel gear, a rotating column is fixedly mounted on the fifth bevel gear, the rotating column is rotatably connected to the support frame, and a knocking plate is fixedly mounted on the rotating column.

[0013] Preferably, the cleaning mechanism includes a rotating shaft, which is fixedly connected to the third bevel gear, which is rotatably connected to the bellows, a third pulley is fixedly mounted on the rotating shaft, the third pulley is meshedly connected to the second belt, the second belt is meshedly connected to the fourth pulley, a cleaning rod is fixedly mounted on the fourth pulley, and a cleaning brush is fixedly mounted on the top of the cleaning rod.

[0014] Preferably, the stirring mechanism has a fifth pulley, which is fixedly connected to the rotating shaft, the fifth pulley is meshedly connected to the third belt, the third belt is meshedly connected to the sixth pulley, the sixth pulley is fixedly mounted with a stirring shaft, the stirring shaft is fixedly mounted with a plurality of stirring blades, and the stirring shaft is rotatably connected to the box.

[0015] In the utility model, the beneficial effects of the quenching equipment for metal spring processing are:

[0016] Since the screw rod and the connecting block are provided, the spring is placed on the connecting block, so that multiple springs can be fixed and clamped;

[0017] Due to the provision of the second motor, the rotating rod and the fan blades, the spring can be cooled;

[0018] Due to the provision of the first bevel gear, the second bevel gear, the rotating rod, the first pulley, the first belt, the second pulley, the rotating shaft, the fourth bevel gear, the fifth bevel gear and the rotating column, the guide plate can be knocked;

[0019] Due to the provision of the third bevel gear, the rotating shaft, the third belt, the second belt, the fourth pulley, the cleaning rod and the cleaning brush, the filter screen can be cleaned to prevent a large amount of dust from remaining on the filter screen;

[0020] Due to the provision of the fifth pulley, the third belt, the sixth pulley, the stirring shaft and the stirring blades, the water can be stirred evenly and heated evenly.

[0021] The utility model can quench a plurality of springs, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural schematic diagram of a quenching device for metal spring processing proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the top view of a quenching device for metal spring processing proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the internal structure of a fixed box of a quenching device for metal spring processing proposed by the utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of a bellows of a quenching device for metal spring processing proposed by the utility model;

[0026] Figure 5 This is an enlarged structural diagram of part A of a quenching device for metal spring processing proposed by the utility model;

[0027] Figure 6 The utility model provides a quenching equipment for metal spring processing Figure 2 The enlarged structural diagram of part B in the middle;

[0028] Figure 7 The utility model discloses a schematic diagram of the internal structure of a box of a quenching device for metal spring processing.

[0029] In the figure: 1, box body; 2, water outlet pipe; 3, opening; 4, water pump; 5, support frame; 6, guide plate; 7, push rod motor; 8, fixed box; 9, screw; 10, connecting block; 11, bellows; 12, pipeline; 13, nozzle; 14, second motor; 15, rotating rod; 16, fan blade; 17, first bevel gear; 18, second bevel gear; 19, rotating rod; 20, first pulley; 21, first belt; 22, second pulley; 23, rotating shaft; 24, fourth bevel gear; 25, fifth bevel gear; 26, rotating column; 27, third bevel gear; 28, rotating shaft; 29, third pulley; 30, second belt; 31, fourth pulley; 32, cleaning rod; 33, cleaning brush; 34, fifth pulley; 35, third belt; 36, sixth pulley; 37, stirring shaft; 38, stirring blade; 39, air inlet box. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0031] Embodiment 1

[0032] Reference Figure 1-Figure 7 A quenching device for metal spring processing includes a box body 1, a water outlet pipe 2 is fixedly connected to the bottom of the box body 1, an opening 3 is provided on the top of the box body 1, a water pump 4 is arranged on one side of the box body 1, a water inlet pipe is fixedly connected to one side of the water pump 4, a support frame 5 is fixedly installed on the top of the box body 1, a guide plate 6 is fixedly installed on the top of the box body 1, and the guide plate 6 is fixedly connected to the support frame 5, a push rod motor 7 is provided at the bottom of the support frame 5, and the output shaft of the push rod motor 7 is fixedly connected to a fixed box 8, a first motor is provided on one side of the fixed box 8, and a clamping mechanism is provided inside the fixed box 8, the box A stirring mechanism is provided inside the body 1, a bellows 11 is fixedly installed on the top of the box body 1, an air inlet box 39 is provided on one side of the bellows 11, a cooling mechanism is provided inside the bellows 11, a cleaning mechanism is provided at the bottom of the air inlet box 39, a knocking mechanism is provided on one side of the support frame 5, a pipe 12 is fixedly connected to the other side of the bellows 11, a fixed block is provided on the top of the box body 1, and the fixed blocks are fixedly connected to the fixed blocks, a plurality of nozzles 13 are provided on the fixed block, and the plurality of nozzles 13 are fixedly connected to the pipe 12, an air inlet is provided at the bottom of the air inlet box 39, and a filter is fixedly installed on the air inlet.

[0033] In the utility model, the clamping mechanism comprises a screw rod 9 , which is fixedly connected to the output shaft of the first motor. Four connecting blocks 10 are threadedly connected to the screw rod 9 , and the four connecting blocks 10 are slidably connected to the fixed box 8 .

[0034] In the utility model, the cooling mechanism comprises a second motor 14 , which is fixedly connected to the bellows 11 , and a rotating rod 15 is fixedly mounted on the output shaft of the second motor 14 , on which a fan blade 16 is fixedly mounted.

[0035] In the utility model, the knocking mechanism includes a first bevel gear 17, which is fixedly connected to the rotating rod 15. The first bevel gear 17 is respectively meshed with a second bevel gear 18 and a third bevel gear 27. The second bevel gear 18 is fixedly mounted with a rotating rod 19, which is rotatably connected to the bellows 11.

[0036] In the utility model, a first pulley 20 is fixedly mounted on the rotating rod 19, the first pulley 20 is meshedly connected with a first belt 21, the first belt 21 is meshedly connected with a second pulley 22, a rotating shaft 23 is fixedly mounted on the second pulley 22, a support block is rotatably mounted on the rotating shaft 23, and the support block is fixedly connected to the support frame 5.

[0037] In the utility model, a fourth bevel gear 24 is fixedly mounted on the rotating shaft 23, the fourth bevel gear 24 is meshed with a fifth bevel gear 25, a rotating column 26 is fixedly mounted on the fifth bevel gear 25, the rotating column 26 is rotatably connected to the support frame 5, and a knocking plate is fixedly mounted on the rotating column 26.

[0038] In the utility model, the cleaning mechanism includes a rotating shaft 28, the rotating shaft 28 is fixedly connected to the third bevel gear 27, the rotating shaft 28 is rotatably connected to the bellows 11, a third pulley 29 is fixedly installed on the rotating shaft 28, the third pulley 29 is meshedly connected to the second belt 30, the second belt 30 is meshedly connected to the fourth pulley 31, a cleaning rod 32 is fixedly installed on the fourth pulley 31, and a cleaning brush 33 is fixedly installed on the top of the cleaning rod 32.

[0039] In the utility model, the stirring mechanism has a fifth pulley 34, which is fixedly connected to the rotating shaft 28, the fifth pulley 34 is meshedly connected to the third belt 35, the third belt 35 is meshedly connected to the sixth pulley 36, the sixth pulley 36 is fixedly mounted with a stirring shaft 37, the stirring shaft 37 is fixedly mounted with a plurality of stirring blades 38, and the stirring shaft 37 is rotationally connected to the box body 1.

[0040] In the utility model, when in use, water is added into the box body 1 through the water pump 4. After the filling is completed, the first motor is started, and the output shaft of the first motor drives the screw 9 to rotate, and the screw 9 drives the four connecting blocks 10 to move back and forth, and the spring is placed on the connecting block 10, so that the spring can be fixed and clamped. After the fixation is completed, the push rod motor 7 is started, and the output shaft of the push rod motor 7 drives the fixed box 8 to move, and the four connecting blocks 10 are extended into the box body 1, so that the spring can be quenched, and the second motor 14 is started. The output shaft of the second motor 14 drives the rotating rod 15 to rotate, and the rotating rod 15 drives the fan blades 16 to rotate, so that the spring can be cooled down, and the rotating rod 15 drives the first bevel gear 17 to rotate, and the first bevel gear 17 drives the second bevel gear 18 and the third bevel gear 27 to rotate, and the second bevel gear 18 drives the rotating rod 19 to rotate, and the rotating rod 19 drives the first pulley 20 to rotate, and the first pulley 20 drives the second pulley 20 through the first belt 21 The pulley 22 rotates, the second pulley 22 drives the rotating shaft 23 to rotate, the rotating shaft 23 drives the fourth bevel gear 24 to rotate, the fourth bevel gear 24 drives the fifth bevel gear 25 to rotate, the fifth bevel gear 25 drives the rotating column 26 to rotate, the rotating column 26 drives the knocking plate to rotate, and can knock on the guide plate 6, the third bevel gear 27 drives the rotating shaft 28 to rotate, the rotating shaft 28 drives the third pulley 29 to rotate, the third pulley 29 drives the fourth pulley 31 to rotate through the second belt 30, the fourth pulley 31 drives the cleaning rod 32 to rotate, the cleaning rod 32 drives the cleaning brush 33 to rotate, and can clean the filter to prevent a large amount of dust from remaining on the filter, the rotating shaft 28 drives the fifth pulley 34 to rotate, the fifth pulley 34 drives the sixth pulley 36 to rotate through the third belt 35, the sixth pulley 36 drives the stirring shaft 37 to rotate, the stirring shaft 37 drives the stirring blade 38 to rotate, and the water can be evenly stirred and heated evenly.

[0041] Embodiment 2

[0042] The difference between this embodiment and the first embodiment is that four supporting legs are arranged at the bottom of the box body 1 to support the box body and prevent it from directly contacting the ground.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A quenching device for metal spring processing, comprising a housing (1), characterized in that: The bottom of the box (1) is fixedly connected to a water outlet pipe (2), the top of the box (1) is provided with an opening (3), a water pump (4) is arranged on one side of the box (1), and a water inlet pipe is fixedly connected to one side of the water pump (4), a support frame (5) is fixedly installed on the top of the box (1), a guide plate (6) is fixedly installed on the top of the box (1), and the guide plate (6) is fixedly connected to the support frame (5), a push rod motor (7) is arranged at the bottom of the support frame (5), and the output shaft of the push rod motor (7) is fixedly connected to a fixed box (8), a first motor is arranged on one side of the fixed box (8), a clamping mechanism is arranged inside the fixed box (8), and the box (1) is provided with a first motor. A stirring mechanism is provided inside, a bellows (11) is fixedly installed on the top of the box body (1), an air inlet box (39) is provided on one side of the bellows (11), a cooling mechanism is provided inside the bellows (11), a cleaning mechanism is provided at the bottom of the air inlet box (39), a knocking mechanism is provided on one side of the support frame (5), a pipe (12) is fixedly connected to the other side of the bellows (11), a fixed block is provided on the top of the box body (1), and the fixed blocks are fixedly connected to each other, a plurality of nozzles (13) are provided on the fixed block, and the plurality of nozzles (13) are fixedly connected to the pipe (12), an air inlet is provided at the bottom of the air inlet box (39), and a filter is fixedly installed on the air inlet.

2. A quenching equipment for metal spring processing according to claim 1, characterized in that: The clamping mechanism comprises a screw rod (9), the screw rod (9) is fixedly connected to the output shaft of the first motor, four connecting blocks (10) are threadedly connected to the screw rod (9), and the four connecting blocks (10) are slidably connected to the fixed box (8).

3. The quenching equipment for metal spring processing according to claim 1, characterized in that: The cooling mechanism comprises a second motor (14), the second motor (14) is fixedly connected to the bellows (11), a rotating rod (15) is fixedly mounted on the output shaft of the second motor (14), and a fan blade (16) is fixedly mounted on the rotating rod (15).

4. A quenching equipment for metal spring processing according to claim 3, characterized in that: The knocking mechanism comprises a first bevel gear (17), the first bevel gear (17) is fixedly connected to the rotating rod (15), the first bevel gear (17) is respectively meshed with a second bevel gear (18) and a third bevel gear (27), a rotating rod (19) is fixedly mounted on the second bevel gear (18), and the rotating rod (19) is rotatably connected to the bellows (11).

5. The quenching equipment for metal spring processing according to claim 4, characterized in that: A first pulley (20) is fixedly mounted on the rotating rod (19), the first pulley (20) is meshedly connected with a first belt (21), the first belt (21) is meshedly connected with a second pulley (22), a rotating shaft (23) is fixedly mounted on the second pulley (22), a supporting block is rotatably mounted on the rotating shaft (23), and the supporting block is fixedly connected to the supporting frame (5).

6. The quenching equipment for metal spring processing according to claim 5, characterized in that: A fourth bevel gear (24) is fixedly mounted on the rotating shaft (23), the fourth bevel gear (24) is meshed with a fifth bevel gear (25), a rotating column (26) is fixedly mounted on the fifth bevel gear (25), the rotating column (26) is rotatably connected to the support frame (5), and a knocking plate is fixedly mounted on the rotating column (26).

7. The quenching equipment for metal spring processing according to claim 4, characterized in that: The cleaning mechanism comprises a rotating shaft (28), the rotating shaft (28) is fixedly connected to the third bevel gear (27), the rotating shaft (28) is rotationally connected to the bellows (11), a third pulley (29) is fixedly mounted on the rotating shaft (28), the third pulley (29) is meshedly connected to the second belt (30), the second belt (30) is meshedly connected to the fourth pulley (31), a cleaning rod (32) is fixedly mounted on the fourth pulley (31), and a cleaning brush (33) is fixedly mounted on the top of the cleaning rod (32).

8. The quenching equipment for metal spring processing according to claim 7, characterized in that: The stirring mechanism comprises a fifth pulley (34), the fifth pulley (34) is fixedly connected to the rotating shaft (28), the fifth pulley (34) is meshedly connected to the third belt (35), the third belt (35) is meshedly connected to the sixth pulley (36), the sixth pulley (36) is fixedly mounted with a stirring shaft (37), the stirring shaft (37) is fixedly mounted with a plurality of stirring blades (38), and the stirring shaft (37) is rotationally connected to the box body (1).