Non-woven fabric quantitative feeding mechanism

By designing a nonwoven quantitative feeding mechanism, the quantitative feeding and uniform mixing of dyes are achieved, which solves the problem of time and cost increase caused by manual operation in the prior art, and improves the utilization rate of dyes and the stability of dye effects.

CN222666283UActive Publication Date: 2025-03-25YIXING JIEGAO NON WOVEN FABRIC
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Patent Information

Application Number
CN202421202037.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-25
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

In the prior art, the dye addition method of nonwoven fabrics relies on traditional manual operations, resulting in increased manual operation time and labor costs, and reduced dye utilization and mixing efficiency.

Method used

A nonwoven quantitative feeding mechanism is designed, including a dye box, a quantitative assembly and a stirring assembly. The quantitative assembly realizes the quantitative delivery of dye through the combination of the quantitative dye box, the quantitative leaf and the motor, and the stirring assembly realizes the uniform mixing of dye and water through the combination of the fixing rack, assembly rod, the stirring leaf, the gear and the rack.

Benefits of technology

Through quantitative delivery and uniform mixing, the utilization rate of dyes and the consistency and stability of dyeing effects are improved, manual operation time and labor costs are reduced, and production efficiency is improved.

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Abstract

The utility model discloses a non-woven fabric quantitative feeding mechanism, and relates to the technical field of non-woven fabric manufacturing. The non-woven fabric quantitative feeding mechanism comprises a dyeing box, a quantitative assembly and a stirring assembly, a transmission roller is arranged on the dyeing box, the quantitative assembly is located on the dyeing box, the stirring assembly is located in the dyeing box, the stirring assembly comprises a fixing frame, an assembling rod, stirring blades, a second gear and a rack, and the assembling rod is rotationally installed between the inner walls of the front side and the rear side of the fixing frame; the outer wall of the assembly rod is fixedly sleeved with stirring blades. According to the device, dye and water can be mixed more uniformly, the problems of chromatic aberration and quality caused by non-uniform mixing in the dyeing process are avoided, the utilization rate of the dye is increased, the dyeing effect is ensured to be more consistent and stable, and compared with manual mixing, the time and labor cost of manual operation are reduced, and the working efficiency is improved. The mixing efficiency is improved, the utilization rate of the dye is improved, the dyeing effect is more consistent and stable, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric manufacturing, in particular to a quantitative feeding mechanism for non-woven fabric. Background Art

[0002] Nonwoven fabric is a kind of fabric that does not require spinning and weaving. It is made by directional or random arrangement of textile staple fibers or filaments to form a fiber web structure, and then reinforced by mechanical, thermal bonding or chemical methods. It directly uses polymer chips, staple fibers or filaments through various fiber web forming methods and consolidation technologies to form a new type of fiber product with soft, breathable and planar structure.

[0003] When nonwoven fabrics are manufactured, they need to be dyed. Some dyeing methods in the prior art are still through traditional manual dyeing. After the dye is added, the dye needs to be mixed with water manually. This method increases the time and labor cost of manual operation, reduces the mixing efficiency, and thus reduces the utilization rate of the dye.

[0004] In summary, the present application now proposes a nonwoven fabric quantitative feeding mechanism to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a quantitative feeding mechanism for non-woven fabrics, which can solve the problem that some dye methods in the prior art are still through traditional manual dye addition, and the dye needs to be manually mixed with water after the dye is added. This method increases the time and labor cost of manual operation, reduces the mixing efficiency, and thus reduces the utilization rate of the dye.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-woven fabric quantitative feeding mechanism, including a dyeing box, a quantitative component and a stirring component, the dyeing box is provided with a transmission roller, the quantitative component is located on the dyeing box, the stirring component is located in the dyeing box, the stirring component includes a fixed frame, an assembly rod, stirring blades, a second gear and a rack, an assembly rod is rotatably installed between the front and rear inner walls of the fixed frame, and the outer wall of the assembly rod is fixedly sleeved with stirring blades.

[0007] Preferably, fixed plates are fixedly connected to both sides of the dye box, on which transmission rollers are rotatably mounted, and transmission rollers are rotatably mounted on the front and rear inner wall leaves of the dye box, which facilitates the transmission of nonwoven fabrics.

[0008] Preferably, the quantitative component includes a quantitative dye box, a quantitative leaf and a motor 1, a rotating rod is rotatably installed between adjacent inner walls of the quantitative dye box, the outer wall of the rotating rod is fixedly sleeved with a quantitative leaf, one side of the quantitative dye box is fixedly connected to the motor 1, and the output shaft of the motor 1 is connected to the rotating rod. Through the coordinated use of the quantitative dye box, the quantitative leaf and the motor 1, the dye can be quantitatively added, which helps to ensure the uniformity and stability of the color during the dyeing process and improve product quality. Compared with manual addition, the efficiency of dye addition is improved, the time and labor cost of manual operation are reduced, and the production efficiency is improved.

[0009] Preferably, a mounting frame is provided on the dye box, and the front and rear sides of the mounting frame are fixedly connected to the quantitative dye box, and the arrangement facilitates the fixed installation of the quantitative dye box.

[0010] Preferably, a fixed rod is rotatably installed on the inner wall of the front side of the dyeing box, and a gear 1 is fixedly sleeved on the outer wall of the fixed rod. Gear 1 is matched with the toothed plate. Motor 2 is fixedly installed on the front side of the dyeing box, and the output shaft of motor 2 is connected to the fixed rod. Its arrangement facilitates driving the stirring assembly to perform stirring work.

[0011] Preferably, the front inner wall of the dye box is provided with two groups of slide grooves distributed up and down, the number of tooth plates is two groups and they are slidably installed on the slide grooves respectively, and the gear 1 is meshed with the tooth plates.

[0012] Preferably, the front side of the fixed frame is connected to the toothed plate, one end of the assembling rod extends to the rear side of the fixed frame and is rotatably installed with gear 2, which is meshed with the rack. Through the coordinated use of the fixed frame, the assembling rod, the stirring blade, gear 2 and the rack, the dye and water can be mixed to make the mixing more uniform, avoiding color difference and quality problems caused by uneven mixing during the dyeing process, improving the utilization rate of the dye, ensuring a more consistent and stable dyeing effect, and compared with manual mixing, reducing the time and labor cost of manual operation, improving the mixing efficiency, improving the utilization rate of the dye, ensuring a more consistent and stable dyeing effect, and improving production efficiency.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The nonwoven fabric quantitative feeding mechanism can perform quantitative feeding of dyes through the coordinated use of a quantitative dye box, a quantitative blade and a motor, which helps to ensure the uniformity and stability of color during the dyeing process and improve product quality. Compared with manual feeding, the efficiency of dye feeding is improved, the time and labor cost of manual operation are reduced, and production efficiency is improved.

[0015] The nonwoven fabric quantitative feeding mechanism can mix the dye and water through the coordinated use of a fixed frame, an assembly rod, a stirring blade, a second gear and a rack, so that the mixing is more uniform, thereby avoiding color difference and quality problems caused by uneven mixing during the dyeing process, improving the utilization rate of the dye, ensuring a more consistent and stable dyeing effect, and reducing the time and labor cost of manual operation compared to manual mixing, thereby improving the mixing efficiency, improving the utilization rate of the dye, ensuring a more consistent and stable dyeing effect, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 The three-dimensional Figure 1 ;

[0018] Figure 2 The three-dimensional Figure 2 ;

[0019] Figure 3 It is a partial stereogram of the utility model;

[0020] Figure 4 It is a three-dimensional diagram of the stirring blade of the utility model.

[0021] Figure numerals: 1. dye box; 2. mounting frame; 3. quantitative dye box; 4. quantitative blade; 5. motor 1; 6. fixed plate; 7. transmission roller; 8. fixed rod; 9. gear 1; 10. gear plate; 11. motor 2; 12. fixing frame; 13. assembly rod; 14. stirring blade; 15. gear 2; 16. rack. DETAILED DESCRIPTION

[0022] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] See also Figure 1-4The utility model provides a technical solution: a quantitative feeding mechanism for nonwoven fabrics, including a dye box 1, a quantitative component and a stirring component. A transmission roller 7 is arranged on the dye box 1. Fixed plates 6 are respectively fixedly connected on both sides of the dye box 1. The fixed plates 6 are rotatably mounted with transmission rollers 7. The front and rear inner wall leaves of the dye box 1 are rotatably mounted with transmission rollers 7. The arrangement facilitates the transmission of nonwoven fabrics. The quantitative component is located on the dye box 1. The quantitative component includes a quantitative dye box 3, quantitative leaves 4 and a motor 5. A rotating rod is rotatably mounted between adjacent inner walls of the quantitative dye box 3. The outer wall of the rotating rod is fixedly sleeved with quantitative leaves 4. One side of the quantitative dye box 3 is fixedly connected with a motor 5. The output shaft of the motor 5 is connected to the rotating rod. When the dye is put into the quantitative dye box 3, the motor 5 is controlled to start, and the output shaft of the motor 5 drives the rotating rod to rotate, and the rotating rod drives the quantitative leaf 4 to perform quantitative downward adjustment, so that the quantitative leaf 4 drives the dye to be put into the dye box 1 through the opening at the bottom of the quantitative dye box 3. The quantitative dye box 3, the quantitative leaf 4 and the motor 5 are used in coordination, and the dye can be quantitatively put into the dye box 1, which is helpful to ensure the uniformity and stability of the color during the dyeing process, improve the product quality, and improve the efficiency of dye putting compared with manual putting, reduce the time and labor cost of manual operation, and improve the production efficiency. The stirring component is located in the dye box 1, and the stirring component includes a fixing frame 12, an assembling rod 13, and a stirring rod 14. Mixing blades 14, gear 2 15 and rack 16, an assembly rod 13 is rotatably installed between the front and rear inner walls of the fixed frame 12, and the outer wall of the assembly rod 13 is fixedly sleeved with a mixing blade 14, the front side of the fixed frame 12 is connected to the toothed plate 10, one end of the assembly rod 13 extends to the rear side of the fixed frame 12 and is rotatably installed with gear 2 15, gear 2 15 is meshed with the rack 16, the control motor 2 11 is started, the output shaft of the motor 2 11 drives the fixed rod 8 to rotate, the fixed rod 8 drives the gear 1 9 to rotate, the gear 1 9 drives the two sets of toothed plates 10 to do relative movement, the relative movement of the toothed plates 10 drives the two sets of fixed frames 12 to do relative movement, and when the two sets of fixed frames 12 are moving, the rear side of the fixed frame 12 The gear 2 15 is driven to rotate on the rack 16, and the rotation of the gear 2 15 drives the assembly rod 13 to rotate, and the assembly rod 13 drives the stirring blade 14 to rotate, thereby improving the stirring efficiency. Through the coordinated use of the fixed frame 12, the assembly rod 13, the stirring blade 14, the gear 2 15 and the rack 16, the dye and water can be mixed to make the mixture more uniform, thereby avoiding color difference and quality problems caused by uneven mixing during the dyeing process, improving the utilization rate of the dye, ensuring a more consistent and stable dyeing effect, and compared with manual mixing, reducing the time and labor cost of manual operation, improving the mixing efficiency, improving the utilization rate of the dye, ensuring a more consistent and stable dyeing effect, and improving production efficiency.

[0024] Furthermore, a mounting frame 2 is provided on the dye box 1 , and the front and rear sides of the mounting frame 2 are fixedly connected to the quantitative dye box 3 , and the arrangement facilitates the fixed installation of the quantitative dye box 3 .

[0025] Furthermore, a fixed rod 8 is rotatably installed on the inner wall of the front side of the dye box 1, and a gear 9 is fixedly sleeved on the outer wall of the fixed rod 8. The gear 9 is matched with the tooth plate 10. A motor 2 11 is fixedly installed on the front side of the dye box 1. The output shaft of the motor 2 11 is connected to the fixed rod 8. Its arrangement is convenient for driving the stirring assembly to perform stirring work. Two groups of slide grooves are opened on the inner wall of the front side of the dye box 1 and are distributed up and down. There are two groups of tooth plates 10 which are slidably installed on the slide grooves respectively, and the gear 19 is meshed with the tooth plate 10.

[0026] Working principle: when in use, the dye is put into the quantitative dye box 3, and then the motor 15 is controlled to start, and the output shaft of the motor 15 drives the rotating rod to rotate, and the rotating rod drives the quantitative leaf 4 to perform quantitative downward adjustment, so that the quantitative leaf 4 drives the dye to enter the dye box 1 through the opening at the bottom of the quantitative dye box 3, and at the same time, the motor 2 11 is controlled to start, and the output shaft of the motor 2 11 drives the fixed rod 8 to rotate, and the fixed rod 8 drives the gear 1 9 to rotate, and the gear 1 9 drives the two groups of tooth plates 10 to make relative movement, and the relative movement of the tooth plates 10 drives the two groups of fixed frames 12 to make relative movement, and when the two groups of fixed frames 12 are moving, the rear side of the fixed frame 12 drives the gear 2 15 to rotate on the rack 16, and the rotation of the gear 2 15 drives the assembly rod 13 to rotate, and the assembly rod 13 drives the stirring blade 14 to rotate, thereby improving the stirring efficiency.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. Nonwoven fabric quantitative feeding mechanism, characterized in that: include: A dye box (1), wherein a transmission roller (7) is provided on the dye box (1); A quantitative component, the quantitative component is located on the dye box (1); The stirring assembly is located in the dye box (1), and comprises a fixed frame (12), an assembly rod (13), a stirring blade (14), a second gear (15) and a rack (16). The assembly rod (13) is rotatably mounted between the front and rear inner walls of the fixed frame (12), and the outer wall of the assembly rod (13) is fixedly sleeved with a stirring blade (14).

2. The nonwoven fabric quantitative feeding mechanism according to claim 1, characterized in that: The two sides of the dye box (1) are respectively fixedly connected with fixed plates (6), on which transmission rollers (7) are rotatably mounted, and the front and rear inner wall leaves of the dye box (1) are rotatably mounted with transmission rollers (7).

3. The nonwoven fabric quantitative feeding mechanism according to claim 2, characterized in that: The quantitative component comprises a quantitative dye box (3), a quantitative leaf (4) and a motor one (5); a rotating rod is rotatably mounted between adjacent inner walls of the quantitative dye box (3); the quantitative leaf (4) is fixedly sleeved on the outer wall of the rotating rod; one side of the quantitative dye box (3) is fixedly connected to the motor one (5); and the output shaft of the motor one (5) is connected to the rotating rod.

4. The nonwoven fabric quantitative feeding mechanism according to claim 3, characterized in that: The dye box (1) is provided with a mounting frame (2), and the front and rear sides of the mounting frame (2) are fixedly connected to the quantitative dye box (3).

5. The nonwoven fabric quantitative feeding mechanism according to claim 4, characterized in that: A fixed rod (8) is rotatably mounted on the inner wall of the front side of the dye box (1); a gear 1 (9) is fixedly sleeved on the outer wall of the fixed rod (8); the gear 1 (9) is matched with the toothed plate (10); a motor 2 (11) is fixedly mounted on the front side of the dye box (1); and an output shaft of the motor 2 (11) is connected to the fixed rod (8).

6. The nonwoven fabric quantitative feeding mechanism according to claim 5, characterized in that: The front inner wall of the dye box (1) is provided with two groups of slide grooves distributed up and down, the number of tooth plates (10) is two groups and they are slidably mounted on the slide grooves respectively, and the gear 1 (9) is meshed with the tooth plates (10).

7. The nonwoven fabric quantitative feeding mechanism according to claim 6, characterized in that: The front side of the fixing frame (12) is connected to the toothed plate (10), one end of the assembly rod (13) extends to the rear side of the fixing frame (12) and is rotatably mounted with a second gear (15), which is meshed with a rack (16).