Liquid level detection and supply device of dyeing machine

By designing a liquid level detection and automatic replenishment system in the dye bucket, the problem of low replenishment efficiency of existing dye buckets is solved, real-time monitoring and rapid replenishment of dye levels is achieved, ensuring the uniformity and color stability of the dye, and improving work efficiency.

CN222666300UActive Publication Date: 2025-03-25FOSHAN KEXIA AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421408366.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-25
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing dye barrels lack liquid level detection devices, which leads to low replenishment efficiency when the dye is insufficient, and the dye cannot be replenished quickly, which reduces work efficiency.

Method used

A dyeing machine liquid level detection and replenishment device is designed, including a liquid level detection device, agitating structure and a communication tube. The dye level is monitored through the liquid level detection device, and the dye in the supply barrel is automatically controlled for replenishment, and the dye uniformity is ensured through the stirring structure.

Benefits of technology

Real-time monitoring and rapid supplementation of dye liquid level is achieved, dye replenishment efficiency is improved, dye uniformity and color stability are ensured, and working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dyeing machine liquid level detection, in particular to a dyeing machine liquid level detection supply device which comprises a support, a supply barrel, a cover plate, a stirring structure, a dye barrel, a liquid level detection device, a communicating pipe and a dyeing machine body. A stirring structure is installed on the cover plate, a dye barrel is fixedly connected to the bottom of the support, a liquid level detection device is installed at the right end of the support, a communicating pipe is fixedly connected to the bottom of the dye barrel, and the communicating pipe is fixedly connected to the bottom of the dyeing machine body. The liquid level detection device is arranged, when the liquid level in the dye barrel is lower than a set value, the liquid level monitor controls the electromagnetic valve to be opened, dye in the supply barrel enters the dye barrel through the discharging pipe, the dye in the dye barrel is quickly supplemented, and the situation that the dye in the dye barrel is insufficient is prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dyeing machine liquid level detection, and in particular relates to a dyeing machine liquid level detection and replenishment device. Background Art

[0002] Dyeing machines are used for dyeing, bleaching, scouring and washing of wool, nylon, polyester, acrylic and cotton fibers and cloths. They can also be used for bleaching and dyeing finished products such as gloves, socks and towels. They are bleaching and dyeing equipment with a wide range of applications. During the use of the dyeing machine, dyes often need to be replenished.

[0003] However, the existing dye barrel does not have a liquid level detection device. When the dye in the dye barrel is insufficient, a water pump is usually connected to the dye barrel to directly replenish the dye barrel. The replenishment efficiency is low, and the dye in the dye box cannot be replenished quickly, which reduces work efficiency. Therefore, a dyeing machine liquid level detection and replenishment device is urgently needed to solve the above problem. Utility Model Content

[0004] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a liquid level detection and replenishing device for a dyeing machine, so as to solve the problem that the existing dye barrel proposed in the above-mentioned background technology does not have a liquid level detection device. When the dye in the dye barrel is insufficient, a water pump is usually connected to the dye barrel to directly replenish the dye barrel, and the replenishment efficiency is low. The dye in the dye box cannot be replenished quickly, which reduces the work efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a liquid level detection and supply device for a dyeing machine, comprising a bracket, a supply barrel, a cover plate, a stirring structure, a dye barrel, a liquid level detection device, a connecting pipe and a dyeing machine body, the top of the bracket is fixedly connected to the supply barrel, the top of the supply barrel is equipped with a cover plate, the cover plate is equipped with a stirring structure, the bottom of the bracket is fixedly connected to the dye barrel, the right end of the bracket is equipped with a liquid level detection device, the bottom of the dye barrel is fixedly connected to the connecting pipe, and the connecting pipe is fixedly connected to the bottom of the dyeing machine body.

[0006] Preferably, the bottom of the replenishing barrel is fixedly connected to the discharge pipe, and the front side of the replenishing barrel is fixedly connected to the observation window.

[0007] Preferably, the left and right sides of the supply barrel are fixedly connected to spring buckles, and the supply barrel is connected to the cover plate via the spring buckles.

[0008] Preferably, the top of the cover plate is fixedly connected to the feed hopper and the water inlet pipe, the stirring structure includes a motor, a stirring rod and a heating rod, and the top of the cover plate is fixedly connected to the motor.

[0009] Preferably, the driving shaft of the motor passes through the cover plate and is fixedly connected to the stirring rod, and both left and right ends of the cover plate are fixedly connected to the heating rod.

[0010] Preferably, the liquid level detection device comprises a liquid level monitor, an ultrasonic liquid level detector and a solenoid valve, and the liquid level monitor is fixedly connected to the right side of the bracket.

[0011] Preferably, the liquid level monitor is electrically connected to an ultrasonic liquid level detector and a solenoid valve, the ultrasonic liquid level detector is fixedly connected to the bottom of the supply barrel, and the solenoid valve is fixedly connected to the right side of the discharge pipe.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. A dyeing machine liquid level detection and replenishing device is provided with a stirring structure. The cover plate is fixed to the top of the replenishing barrel by a spring buckle. Dye can be added to the replenishing barrel through the water inlet pipe. When the dye is too viscous, soft water can be added to the replenishing barrel through the feed hopper. The motor is turned on to drive the stirring rod to rotate. The stirring rod stirs the dye. The heating rod is turned on to heat the dye and water in the replenishing barrel to make the stirring more uniform. The stirring condition of the dye in the replenishing barrel can be observed through the observation window. The dye can be stirred by the replenishing barrel, the cover plate and the stirring structure, which ensures that the dye in the replenishing barrel will not precipitate and ensures that the dye in the replenishing barrel always maintains uniform color.

[0014] 2. The liquid level detection and replenishment device of the dyeing machine is provided with a liquid level detection device, which monitors the dye liquid level in the dye barrel by an ultrasonic liquid level detector. The ultrasonic liquid level detector transmits the signal to the liquid level monitor. When the liquid level in the dye barrel is lower than the set value, the liquid level monitor controls the solenoid valve to open, so that the dye in the replenishment barrel enters the dye barrel through the discharge pipe, and the dye in the dye barrel is quickly replenished to prevent the dye barrel from being insufficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front perspective schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the supply barrel and cover plate of the utility model;

[0018] Figure 4 This is a schematic diagram of the explosion structure of the stirring structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the explosion structure of the supply barrel of the utility model.

[0020] In the figure: 1. bracket; 2. supply barrel; 21. discharge pipe; 22. observation window; 23. spring buckle; 3. cover plate; 31. feed hopper; 32. water inlet pipe; 4. stirring structure; 41. motor; 42. stirring rod; 43. heating rod; 5. dye barrel; 6. liquid level detection device; 61. liquid level monitor; 62. ultrasonic liquid level detector; 63. solenoid valve; 7. connecting pipe; 8. dyeing machine body. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model provides an embodiment: a dyeing machine liquid level detection and supply device, including a bracket 1, a supply barrel 2, a cover plate 3, a stirring structure 4, a dye barrel 5, a liquid level detection device 6, a connecting pipe 7 and a dyeing machine body 8, the top of the bracket 1 is fixedly connected to the supply barrel 2, the top of the supply barrel 2 is installed with a cover plate 3, the cover plate 3 is installed with the stirring structure 4, the bottom of the bracket 1 is fixedly connected to the dye barrel 5, the right end of the bracket 1 is installed with the liquid level detection device 6, the bottom of the dye barrel 5 is fixedly connected to the connecting pipe 7, and the connecting pipe 7 is fixedly connected to the bottom of the dyeing machine body 8.

[0023] The bottom of the supply barrel 2 is fixedly connected to the discharge pipe 21 , and the front side of the supply barrel 2 is fixedly connected to the observation window 22 .

[0024] The left and right sides of the replenishing barrel 2 are fixedly connected with spring buckles 23 , and the replenishing barrel 2 is connected to the cover plate 3 via the spring buckles 23 , and the cover plate 3 is fixed to the top of the replenishing barrel 2 via the spring buckles 23 .

[0025] The top of the cover plate 3 is fixedly connected to the feed hopper 31 and the water inlet pipe 32. Dye can be added to the supply barrel 2 through the water inlet pipe 32. When the dye is too viscous, soft water can be added to the supply barrel 2 through the feed hopper 31. The stirring structure 4 includes a motor 41, a stirring rod 42 and a heating rod 43. The top of the cover plate 3 is fixedly connected to the motor 41.

[0026] The driving shaft of the motor 41 passes through the cover plate 3 and is fixedly connected to the stirring rod 42. The left and right ends of the cover plate 3 are fixedly connected to the heating rod 43. The motor 41 is turned on to drive the stirring rod 42 to rotate. The stirring rod 42 stirs the dye. The heating rod 43 is turned on to heat the dye and water in the supply barrel 2 so that the dye and water are stirred more evenly. The stirring condition of the dye in the supply barrel 2 can be observed through the observation window 22.

[0027] The liquid level detection device 6 includes a liquid level monitor 61 , an ultrasonic liquid level detector 62 and a solenoid valve 63 . The liquid level monitor 61 is fixedly connected to the right side of the bracket 1 .

[0028] The liquid level monitor 61 is electrically connected to the ultrasonic liquid level detector 62 and the solenoid valve 63. The ultrasonic liquid level detector 62 is fixedly connected to the bottom of the supply barrel 2, and the solenoid valve 63 is fixedly connected to the right side of the discharge pipe 21. The ultrasonic liquid level detector 62 transmits the signal to the liquid level monitor 61. When the liquid level in the dye barrel 5 is lower than the set value, the liquid level monitor 61 controls the solenoid valve 63 to open, so that the dye in the supply barrel 2 enters the dye barrel 5 through the discharge pipe 21, and the dye in the dye barrel 5 is quickly replenished to prevent the dye barrel 5 from being insufficient.

[0029] Working principle:

[0030] When in use, the cover plate 3 is fixed to the top of the supply barrel 2 by the spring buckle 23, and dye can be added to the supply barrel 2 through the water inlet pipe 32. When the dye is too viscous, soft water can be added to the supply barrel 2 through the feed hopper 31, and the motor 41 is turned on to drive the stirring rod 42 to rotate, and the stirring rod 42 stirs the dye. The heating rod 43 is turned on to heat the dye and water in the supply barrel 2 so that the dye and water are stirred more evenly. The stirring condition of the dye in the supply barrel 2 can be observed through the observation window 22. The dye can be stirred to ensure that the dye in the supply barrel 2 does not precipitate and the dye in the supply barrel 2 always maintains uniform color. The dye liquid level in the dye barrel 5 is monitored by the ultrasonic liquid level detector 62, and the ultrasonic liquid level detector 62 transmits the signal to the liquid level monitor 61. When the liquid level in the dye barrel 5 is lower than the set value, the liquid level monitor 61 controls the solenoid valve 63 to open, so that the dye in the supply barrel 2 enters the dye barrel 5 through the discharge pipe 21, and the dye in the dye barrel 5 is quickly replenished to prevent the dye from being insufficient in the dye barrel 5.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A dyeing machine liquid level detection and replenishment device, comprising a bracket (1), a replenishment bucket (2), a cover plate (3), a stirring structure (4), a dye bucket (5), a liquid level detection device (6), a connecting pipe (7) and a dyeing machine body (8), characterized in that: The top of the support (1) is fixedly connected to a supply barrel (2), a cover plate (3) is installed on the top of the supply barrel (2), a stirring structure (4) is installed on the cover plate (3), the bottom of the support (1) is fixedly connected to a dye barrel (5), a liquid level detection device (6) is installed on the right end of the support (1), the bottom of the dye barrel (5) is fixedly connected to a connecting pipe (7), and the connecting pipe (7) is fixedly connected to the bottom of a dyeing machine body (8).

2. A dyeing machine liquid level detection and replenishment device according to claim 1, characterized in that: The bottom of the replenishing barrel (2) is fixedly connected to a discharge pipe (21), and the front side of the replenishing barrel (2) is fixedly connected to an observation window (22).

3. A dyeing machine liquid level detection and replenishment device according to claim 2, characterized in that: The left and right sides of the replenishing barrel (2) are both fixedly connected to spring buckles (23), and the replenishing barrel (2) is connected to the cover plate (3) via the spring buckles (23).

4. A dyeing machine liquid level detection and replenishment device according to claim 1, characterized in that: The top of the cover plate (3) is fixedly connected to the feed hopper (31) and the water inlet pipe (32); the stirring structure (4) comprises a motor (41), a stirring rod (42) and a heating rod (43); and the top of the cover plate (3) is fixedly connected to the motor (41).

5. A dyeing machine liquid level detection and replenishment device according to claim 4, characterized in that: The driving shaft of the motor (41) passes through the cover plate (3) and is fixedly connected to the stirring rod (42), and the left and right ends of the cover plate (3) are both fixedly connected to the heating rod (43).

6. A dyeing machine liquid level detection and replenishment device according to claim 1, characterized in that: The liquid level detection device (6) comprises a liquid level monitor (61), an ultrasonic liquid level detector (62) and a solenoid valve (63); the liquid level monitor (61) is fixedly connected to the right side of the bracket (1).

7. A dyeing machine liquid level detection and replenishment device according to claim 6, characterized in that: The liquid level monitor (61) is electrically connected to an ultrasonic liquid level detector (62) and a solenoid valve (63); the ultrasonic liquid level detector (62) is fixedly connected to the bottom of the supply barrel (2); and the solenoid valve (63) is fixedly connected to the right side of the discharge pipe (21).