Flannelette shaping device

Abstract

The utility model relates to a flannelette shaping device, which belongs to the flannelette shaping field, and comprises a box body, two material pulling rollers arranged in the box body, and a controller fixedly arranged on the front side of the box body, a tension adjusting mechanism extending into the box body is arranged outside the box body, a drying mechanism is arranged in the box body, and the drying mechanism is arranged on the box body. The tension adjusting mechanism comprises a servo motor fixedly installed outside the box body, and an output shaft of the servo motor is fixedly connected with a threaded rod extending into the box body. According to the flannelette shaping device, a servo motor is started to work through a controller to drive a threaded rod to rotate, the threaded rod rotates to drive a threaded sleeve and a mounting plate to move up and down, the mounting plate drives a mounting frame and a guide roller to move up and down, the tension of a flannelette body is conveniently adjusted, and a fan blows hot air to the outside of the flannelette body; and the flannelette body is heated and shaped, so that tension shaping of the flannelette body is realized, and the advantage of convenience in tension adjustment is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of flannel shaping, in particular to a flannel shaping device. Background Art

[0002] Flannel refers to a cotton fabric with a rich and fluffy surface after being brushed. The surface of the cloth is plucking with pinholes to produce more fluff. The current flannel production process requires ironing and shaping. When ironing, sprinkle some water on the flannel or put a wet cloth on it. The lubricating effect of water molecules is used to lubricate, expand, and stretch the fibers, so that they can quickly enter the predetermined arrangement position and be shaped under the action of heat. With regard to the above-mentioned related technologies, the flannel treated at high temperature is prone to shrinkage when the temperature is lowered, resulting in deformation and affecting the molding quality.

[0003] A flannel shaping device is needed in the process of shaping the flannel. After searching, Chinese patent CN219099566U in the prior art discloses a flannel shaping device, including a mounting frame, a lower frame, a supporting roller, a guide rod, a guide tube, an upper frame, an upper pressure roller, a rotary damper, and a power motor. The mounting frame is equipped with a lower frame, and a plurality of supporting rollers are rotatably mounted on the lower frame in a transverse distribution. A plurality of guide rods are mounted on the front and rear sides of the lower frame, a guide tube is mounted on the guide rod, and an upper frame is mounted on the plurality of guide tubes. A plurality of upper pressure rollers are rotatably mounted on the upper frame in a transverse distribution. The plurality of upper pressure rollers are respectively located above the plurality of supporting rollers and in contact with the supporting rollers. Rotary dampers are respectively mounted on the left sides of the upper frame and the lower frame, and the output ends of the two rotary dampers are respectively fixedly connected to the leftmost upper pressure roller and the supporting roller.

[0004] However, the flannel shaping device of the utility model is not convenient for adjusting the tension of the flannel when in use, which easily causes wrinkles to form on the flannel inside the processing and drying equipment, affecting its flatness, and is not convenient for pressing the flannel after shaping, which seriously affects the production quality of the flannel and cannot meet the production needs. Therefore, a flannel shaping device is proposed to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a flannel shaping device, which has the advantages of easy tension adjustment and strong practicality, and solves the existing

[0006] The flannel shaping device is not convenient for adjusting the tension of the flannel when in use, which easily causes wrinkles in the flannel inside the processing and drying equipment, affecting its flatness, and is not convenient for pressing the flannel after shaping, which seriously affects the production quality of the flannel and cannot meet the production needs.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flannel shaping device, comprising a box, two material pulling rollers arranged inside the box, and a controller fixedly installed on the front of the box, the outside of the box is provided with a tension adjustment mechanism extending to the inside thereof, and the inside of the box is provided with a drying mechanism;

[0008] The tension adjustment mechanism comprises a servo motor fixedly mounted on the outside of the box, a threaded rod extending to the inside of the box is fixedly connected to the output shaft of the servo motor, a threaded sleeve is threadedly connected to the outside of the threaded rod, a mounting plate is fixedly connected to the top of the threaded sleeve, a mounting frame is fixedly connected to the top of the mounting plate, and a guide roller is rotatably connected to the inside of the mounting frame;

[0009] The drying mechanism comprises an installation box fixedly connected to the top wall of the box body, two fans are fixedly installed on the inner top wall of the installation box, and a heating resistance wire is fixedly installed inside the installation box and at the bottom of the two fans.

[0010] Furthermore, the outside of the servo motor is fixedly connected to a motor frame fixedly connected to the outside of the box, and the inside of the box is provided with a rotation hole adapted to the threaded rod.

[0011] Furthermore, the outer diameter of the guide roller is matched with the inner diameter of the mounting frame, and the guide roller and the two material drawing rollers are externally connected to the flannel body through transmission.

[0012] Furthermore, the heating resistor wire is electrically connected to the controller, an air inlet hole communicating with the box body is provided on the top of the installation box, and a plurality of air outlet holes are provided on a side of the installation box away from the fan.

[0013] Furthermore, a feed port adapted to the flannel body is provided on the left side of the box body, a discharge port adapted to the flannel body is provided on the right side of the box body, and the box body is a hollow rectangular parallelepiped.

[0014] Furthermore, a clamping mechanism is provided inside the box, and the clamping mechanism includes two electric push rods fixedly installed inside the box, and the output ends of the two electric push rods are fixedly connected to fixed frames, and clamping rollers are rotatably installed inside the two fixed frames.

[0015] Furthermore, the two electric push rods are symmetrically distributed inside the box body, and the flannel body is clamped between the two pressing rollers.

[0016] Furthermore, a limit assembly extending to the outside of the box is provided inside the box, and the limit assembly includes two guide rods fixedly connected to the bottom of the mounting plate and extending to the outside of the box, the two guide rods are both slidably connected to the inside of the box, and one end of the two guide rods away from the mounting plate is fixedly connected to the limit sleeve.

[0017] Compared with the prior art, the utility model provides a flannel shaping device, which has the following beneficial effects:

[0018] 1. The flannel shaping device starts the servo motor through the controller to drive the threaded rod to rotate, the threaded rod rotation drives the threaded sleeve and the mounting plate to move up and down, the mounting plate drives the mounting frame and the guide roller to move up and down, so as to adjust the tension of the flannel body. The controller starts the heating resistor wire and the fan, and the fan blows hot air to the outside of the flannel body to heat and shape the flannel body, thereby realizing the tension shaping of the flannel body and achieving the advantage of easy tension adjustment.

[0019] 2. The flannel shaping device starts the extension and retraction of the electric push rod through the controller. The extension and retraction of the electric push rod drives the fixed frame and the pressing roller to move up and down, thereby pressing and smoothing the flannel body. The degree to which the pressing roller presses the flannel body is adjusted. By setting the guide rod and the limit sleeve, the stability of the up and down movement of the mounting plate and the guide roller is improved, achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;

[0022] Figure 3 This is a front view of the structure of the utility model;

[0023] Figure 4 This is a structural stereogram of the threaded sleeve of the utility model;

[0024] Figure 5 It is a structural side view of the clamping mechanism of the utility model.

[0025] In the figure: 1 box body, 2 pulling roller, 3 controller, 4 tension adjustment mechanism, 41 servo motor, 42 threaded rod, 43 threaded sleeve, 44 mounting plate, 45 mounting frame, 46 guide roller, 5 drying mechanism, 51 mounting box, 52 fan, 53 heating resistance wire, 54 air inlet, 6 clamping mechanism, 61 electric push rod, 62 fixing frame, 63 clamping roller, 7 limit assembly, 71 guide rod, 72 limit sleeve. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment 1:

[0028] See also Figure 1-5 In this embodiment, a flannel shaping device comprises a box body 1, two material pulling rollers 2 arranged inside the box body 1, and a controller 3 fixedly mounted on the front of the box body 1. A tension adjustment mechanism 4 extending to the inside of the box body 1 is arranged outside the box body 1, and a drying mechanism 5 is arranged inside the box body 1. The tension adjustment mechanism 4 comprises a servo motor 41 fixedly mounted outside the box body 1, and a threaded rod 42 extending to the inside of the box body 1 is fixedly connected to the output shaft of the servo motor 41, and a threaded sleeve 43 is threadedly connected to the outside of the threaded rod 42, and a mounting plate 44 is fixedly connected to the top of the threaded sleeve 43, and a mounting frame 45 is fixedly connected to the top of the mounting plate 44, and a guide roller 46 is rotatably connected to the inside of the mounting frame 45. The servo motor 41 is started by the controller 3 to drive the threaded rod 42 to rotate, and the rotation of the threaded rod 42 drives the threaded sleeve 43 and the mounting plate 44 to move up and down, and the mounting plate 44 drives the mounting frame 45 and the guide roller 46 to move up and down, so as to adjust the tension of the flannel body.

[0029] The outside of the servo motor 41 is fixedly connected to a motor frame fixedly connected to the outside of the box body 1 , and a rotating hole matched with the threaded rod 42 is opened inside the box body 1 .

[0030] Specifically, the outer diameter of the guide roller 46 is matched with the inner diameter of the mounting frame 45 , and the guide roller 46 and the two material drawing rollers 2 are externally connected to the flannel body through transmission.

[0031] In this embodiment, the drying mechanism 5 includes a mounting box 51 fixedly connected to the inner top wall of the box body 1, two fans 52 are fixedly mounted on the inner top wall of the mounting box 51, and a heating resistor 53 is fixedly mounted inside the mounting box 51 and at the bottom of the two fans 52. The heating resistor 53 and the fan 52 are started by the controller 3, and the fan 52 blows hot air to the outside of the flannel body to heat and shape the flannel body.

[0032] The heating resistor 53 is electrically connected to the controller 3 , an air inlet 54 communicating with the box body 1 is provided on the top of the installation box 51 , and a plurality of air outlets are provided on the side of the installation box 51 away from the fan 52 .

[0033] It should be noted that the heating resistor 53 is a conventional technology known to the public in the prior art, so its specific structure and working principle will not be described in detail in this article.

[0034] In addition, a feed port adapted to the flannel body is provided on the left side of the box body 1, and a discharge port adapted to the flannel body is provided on the right side of the box body 1. The box body 1 is a hollow rectangular parallelepiped.

[0035] In this embodiment, a pressing mechanism 6 is provided inside the box 1, and the pressing mechanism 6 includes two electric push rods 61 fixedly installed inside the box 1, and the output ends of the two electric push rods 61 are fixedly connected to a fixing frame 62, and the insides of the two fixing frames 62 are rotatably installed with a pressing roller 63. The electric push rods 61 are activated to extend and retract by the controller 3, and the electric push rods 61 extend and retract to drive the fixing frame 62 and the pressing roller 63 to move up and down, thereby pressing and smoothing the flannel body, and adjusting the degree to which the pressing roller 63 presses the flannel body.

[0036] The two electric push rods 61 are symmetrically distributed inside the box body 1 , and the flannel body is clamped between the two pressing rollers 63 .

[0037] Embodiment 2:

[0038] See also Figure 1-5 On the basis of the first embodiment, a limiting assembly 7 is provided inside the box 1 and extends to the outside thereof, and the limiting assembly 7 includes two guide rods 71 ​​fixedly connected to the bottom of the mounting plate 44 and extending to the outside of the box 1, and the two guide rods 71 ​​are both slidably connected to the inside of the box 1, and one end of the two guide rods 71 ​​away from the mounting plate 44 is fixedly connected to the limiting sleeve 72. By providing the guide rod 71 and the limiting sleeve 72, the stability of the up and down movement of the mounting plate 44 and the guide roller 46 is improved, and the advantage of strong practicality is achieved.

[0039] The two guide rods 71 ​​are both solid cylinders, and the two guide rods 71 ​​are symmetrically distributed inside the box body 1 with the threaded sleeve 43 as the midpoint.

[0040] The adoption of the above technical solution improves the stability of the up and down movement of the mounting plate 44 and the guide roller 46, achieving the advantage of strong practicality.

[0041] The working principle of the above embodiment is:

[0042] When in use, the servo motor 41 is started by the controller 3 to drive the threaded rod 42 to rotate, and the rotation of the threaded rod 42 drives the threaded sleeve 43 and the mounting plate 44 to move up and down, and the mounting plate 44 drives the mounting frame 45 and the guide roller 46 to move up and down, so as to adjust the tension of the flannel body. The heating resistor 53 and the fan 52 are started by the controller 3, and the fan 52 blows hot air to the outside of the flannel body to heat and shape the flannel body, thereby realizing the tension shaping of the flannel body. When the flannel body is pressed, the electric push rod 61 is started to extend and retract by the controller 3, and the electric push rod 61 extends and retracts to drive the fixing frame 62 and the pressing roller 63 to move up and down, thereby pressing and smoothing the flannel body.

[0043] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flannel shaping device, characterized in that: It comprises a box (1), two material pulling rollers (2) arranged inside the box (1), and a controller (3) fixedly mounted on the front of the box (1); a tension adjustment mechanism (4) extending into the interior of the box (1) is arranged outside the box (1); and a drying mechanism (5) is arranged inside the box (1); The tension adjustment mechanism (4) comprises a servo motor (41) fixedly mounted on the outside of the box (1); a threaded rod (42) extending into the inside of the box (1) is fixedly connected to the output shaft of the servo motor (41); a threaded sleeve (43) is threadedly connected to the outside of the threaded rod (42); a mounting plate (44) is fixedly connected to the top of the threaded sleeve (43); a mounting frame (45) is fixedly connected to the top of the mounting plate (44); and a guide roller (46) is rotatably connected to the inside of the mounting frame (45); The drying mechanism (5) comprises a mounting box (51) fixedly connected to the inner top wall of the box body (1), two fans (52) being fixedly mounted on the inner top wall of the mounting box (51), and a heating resistance wire (53) being fixedly mounted inside the mounting box (51) and at the bottom of the two fans (52).

2. A flannel shaping device according to claim 1, characterized in that: The outside of the servo motor (41) is fixedly connected to a motor frame fixedly connected to the outside of the box (1), and the inside of the box (1) is provided with a rotation hole adapted to the threaded rod (42).

3. A flannel shaping device according to claim 1, characterized in that: The outer diameter of the guide roller (46) is matched to the inner diameter of the mounting frame (45), and the guide roller (46) is connected to the outer transmission of the two material drawing rollers (2) with a flannel body.

4. A flannel shaping device according to claim 1, characterized in that: The heating resistor wire (53) is electrically connected to the controller (3); an air inlet hole (54) which is in communication with the box body (1) is provided on the top of the installation box (51); and a plurality of air outlet holes are provided on a side of the installation box (51) which is away from the fan (52).

5. The flannel shaping device according to claim 1, characterized in that: The left side of the box body (1) is provided with a feed inlet adapted to the flannel body, and the right side of the box body (1) is provided with a discharge outlet adapted to the flannel body. The box body (1) is a hollow rectangular parallelepiped.

6. A flannel shaping device according to claim 1, characterized in that: A clamping mechanism (6) is arranged inside the box (1), and the clamping mechanism (6) comprises two electric push rods (61) fixedly mounted inside the box (1), the output ends of the two electric push rods (61) are fixedly connected to a fixing frame (62), and clamping rollers (63) are rotatably mounted inside the two fixing frames (62).

7. A flannel shaping device according to claim 6, characterized in that: The two electric push rods (61) are symmetrically distributed inside the box (1) in an up-and-down manner, and the flannel body is clamped between the two pressing rollers (63).

8. The flannel shaping device according to claim 1, characterized in that: The box body (1) is provided with a limit assembly (7) extending to the outside thereof, the limit assembly (7) comprising two guide rods (71) fixedly connected to the bottom of the mounting plate (44) and extending to the outside of the box body (1), the two guide rods (71) being slidably connected to the inside of the box body (1), and one end of the two guide rods (71) away from the mounting plate (44) being fixedly connected to a limit sleeve (72).

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