Calendaring equipment for high-softness fabric production
By setting up a combination of cleaning blocks and lever return springs in the calender equipment, the problem of calendering wheels being contaminated with shavings or dust during the calendering process is solved, the quality of calendering of fabrics is improved, and the equipment is facilitated to maintain and clean up.
Patent Information
- Application Number
- CN202421260018.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The calender may be contaminated with crumbs or dust floating in the air during the calendering process, and the failure to clean up will affect the quality of the calendering of the fabric.
A calendering equipment for the production of high-soft fabrics is designed. By setting cleaning blocks on the calendering rollers, the cleaning blocks can clean up the chips or dust on the surface of the calendering rollers when the calendering rollers rotate, and the fixing limit and disassembly of the connecting rods are achieved through the cooperation of the calendering rods and the return springs, which is easy to clean and replace.
It effectively avoids the calendering rollers from sticking the crumbing chips or dust onto the fabric during the calendering process, improves the quality of the calendering of the fabric and facilitates the maintenance and cleaning of the equipment.
Smart Images

Figure CN222666317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calendering equipment, in particular to calendering equipment for producing high-softness fabrics. Background Art
[0002] In the process of fabric production, calendering equipment is generally required to use the plasticity of the fiber under mixed heat conditions to flatten the fabric surface or roll out parallel fine diagonal lines, thereby increasing the glossiness of the highly soft fabric. For example, in the patent number "CN211446280U" and the patent name "A calendering device for the production of new knitted denim fabrics", when using this device, place it in a suitable position, then connect the power motor and the pressure sensor to the external controller, pass the cloth to be calendered through the calendering device 1, bypass the tension wheel, and pass through the inside of the calendering device 2, the power motor is started, driving the power calendering wheel to rotate, and the power motor is turned on. The main calendering wheel cooperates with the auxiliary calendering wheel to calender the fabric. By arranging the calendering device 1 and the calendering device 2 on both sides above the support plate, the knitted denim fabric can be calendered on both sides, which makes it easier to shape the knitted denim fabric and improve the calendering quality. At the same time, the pressure sensor can record the calendering pressure in real time, which is convenient for statistical data calculation to obtain the most reasonable calendering pressure, which is convenient for subsequent adjustment of the denim fabric during calendering, shortening the adjustment time, and thus improving the calendering efficiency. The tension wheel can tighten the fabric under the action of the elastic compression spring, thereby ensuring the neat calendering of the fabric. However, the above structure still has the following problems in actual use:
[0003] The above structure calenders the fabric by cooperating with the power calendering wheel and the auxiliary calendering wheel. However, there is generally a certain amount of hair on the surface of the fabric. The calendering wheel may cause its surface to be contaminated with a certain amount of hair or dust floating in the air during the calendering process. If it is not cleaned, the calendering wheel may cause the hair or dust floating in the air to stick to the fabric during the calendering process, which will affect the quality of the fabric calendering.
[0004] Therefore, we proposed that calendering equipment for the production of high-soft fabrics can solve the above problems well. Utility Model Content
[0005] The purpose of the utility model is to provide a calendering device for the production of high-soft fabrics, so as to solve the problem raised by the above-mentioned background technology that the calendering wheel on the current market may cause its surface to be contaminated with certain hair scraps or dust floating in the air during the calendering process. If it is not cleaned, the calendering wheel may cause the hair scraps or dust floating in the air to stick to the fabric during the calendering process, thereby affecting the quality of the calendering of the fabric.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a calendering device for producing high-softness fabrics, comprising a bottom plate, a mounting plate being fixed to the upper surface of the bottom plate;
[0007] The invention also comprises: a servo motor is fixed by bolts on the left side of the mounting plate, and the output end of the servo motor is fixed to a calender roller, and the calender roller is arranged between the two sets of mounting plates, and the right end of the calender roller is connected to the mounting plate bearing;
[0008] The upper end surface of the calendering roller contacts the cleaning block, and the upper end surface of the cleaning block is fixed to the connecting rod. At the same time, the two ends of the connecting rod are plugged into the plug-in rod, and the plug-in rod is fixed to the upper surface of the mounting plate. A card hole is opened on the outer side surface of the plug-in rod, and a card rod is engaged inside the card hole.
[0009] Preferably, two groups of the clamping rods are provided, and the lower surfaces of the inner ends of the clamping rods are provided with an inclined structure.
[0010] Preferably, the clamping rod is slidably connected to the connecting rod via a return spring, and two ends of the return spring are respectively fixed to the connecting rod and the clamping rod.
[0011] Preferably, a worm is provided on the left side of the base plate, and the right end of the worm penetrates into the interior of the base plate, and the right end of the worm is connected to the base plate bearing, and a worm wheel is meshed on the rear side of the worm.
[0012] Preferably, two groups of worm gears are provided, and both groups of worm gears are arranged inside the bottom plate, and a threaded rod is fixed in the middle of the worm gears.
[0013] Preferably, the lower end of the threaded rod is connected to the base plate bearing, and the upper end of the threaded rod passes through the upper surface of the base plate and is connected to the mounting plate bearing, and the outer side surface of the threaded rod is threadedly connected to a connecting slider.
[0014] Preferably, a sliding connection is formed between the connecting slider and the mounting plate, and an auxiliary roller is connected to the inner side bearing of the connecting slider.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the calendering equipment for producing high-soft fabrics can not only clean the hair scraps on the surface of the calendering roller or the dust floating in the air, thereby preventing the calendering roller from adhering the hair scraps or the dust floating in the air to the fabric during the calendering process, thereby improving the calendering quality of the fabric, but also facilitates the disassembly and installation of the connecting rod and the cleaning block, thereby facilitating the cleaning and replacement of the connecting rod and the cleaning block. The specific contents are as follows:
[0016] (1) By setting the cleaning block, the calender roller can clean the hair scraps on the surface of the calender roller or the dust in the air while rotating, thereby preventing the calender roller from adhering the hair scraps or the dust in the air to the fabric during the calendering process, thereby improving the calendering quality of the fabric;
[0017] By plugging the connecting rod and the plug-in rod together, the clamping rod is forced to slide outward, and when the connecting rod drives the clamping rod to move parallel to the clamping hole, the clamping rod is reset by the elastic force of the reset spring, so that the inner end of the clamping rod is engaged with the clamping hole, thereby achieving fixed limit of the connecting rod;
[0018] (2) By pulling the clamping rod, the inner end of the clamping rod is separated from the clamping rod, thereby releasing the limit on the connecting rod. At this time, the connecting rod can be lifted upward to separate the connecting rod from the plug-in rod, so that the connecting rod and the cleaning block can be disassembled, thereby facilitating the cleaning and replacement of the connecting rod and the cleaning block;
[0019] (3) The worm gear is driven to rotate by the worm, which in turn drives the fixed threaded rod to rotate together, so that the threaded rod can drive the connecting slider to slide up and down, and the connecting slider can drive the auxiliary roller to move, so as to adjust the distance between the auxiliary roller and the calendering roller, so as to adjust the distance between the calendering roller and the auxiliary roller according to the thickness of the high-softness fabric;
[0020] Furthermore, the self-locking property between the worm and the worm wheel makes it difficult for the position of the slider to move easily, so that the position of the auxiliary roller can be more stable and will not be displaced by itself due to external force. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a left-side structural schematic diagram of the utility model;
[0022] Figure 2 It is a right side structural schematic diagram of the utility model;
[0023] Figure 3 This is a cross-sectional structural diagram of the connection between the threaded rod and the worm gear of the utility model;
[0024] Figure 4 This is a schematic diagram of the top view of the connection structure between the mounting plate and the connecting rod of the utility model;
[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of the connection between the plug-in rod and the mounting plate of the utility model;
[0026] Figure 6 For this utility model Figure 5 The enlarged structural diagram at A in the middle;
[0027] Figure 7 This is a schematic diagram of the separation structure of the connecting rod and the plug-in rod of the utility model.
[0028] In the figure: 1. base plate; 2. mounting plate; 3. servo motor; 4. calendering roller; 5. auxiliary roller; 6. connecting slider; 7. threaded rod; 8. worm gear; 9. worm; 10. connecting rod; 11. cleaning block; 12. plug-in rod; 13. clamping hole; 14. clamping rod; 15. reset spring. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-Figure 7 , the utility model provides the following technical solutions:
[0031] Embodiment 1: In order to solve the problem in the prior art that the calendering wheel may cause its surface to be contaminated with certain hair scraps or dust floating in the air during the calendering process, and if it is not cleaned, the calendering wheel will stick the hair scraps or dust floating in the air to the fabric during the calendering process, thereby affecting the quality of the calendering of the fabric, the following scheme is disclosed, including a bottom plate 1, and a mounting plate 2 is fixed to the upper surface of the bottom plate 1; it also includes: a servo motor 3 is fixed to the left side of the mounting plate 2 by bolts, and the output end of the servo motor 3 is fixed to the calendering roller 4, and the calendering roller 4 is arranged between two groups of mounting plates 2, and the right end of the calendering roller 4 is connected to the bearing of the mounting plate 2; the upper end surface of the calendering roller 4 is in contact with the cleaning block 11, and the upper end surface of the cleaning block 11 is fixed to the connecting rod 10, and the two ends of the connecting rod 10 are plugged with the plug-in rod 12, and the plug-in rod 12 is fixed to the upper surface of the mounting plate 2, and the outer side surface of the plug-in rod 12 is provided with a clamping hole 13, and the inside of the clamping hole 13 is clamped with a clamping rod 14;
[0032] By plugging the connecting rod 10 with the plug-in rod 12, a certain positioning effect is achieved through the setting of the plug-in rod 12. In the process of plugging the connecting rod 10 with the plug-in rod 12, the plug-in rod 12 will also contact the clamping rod 14. Through the inclined structure setting on the lower side of the inner end of the clamping rod 14, the clamping rod 14 is forced to slide outward, so that the connecting rod 10 can continue to move downward. When the connecting rod 10 drives the clamping rod 14 to move parallel to the clamping hole 13, the elastic force of the reset spring 15 drives the clamping rod 14 The servo motor 3 drives the calender roller 4 to rotate, and the calender roller 4 cooperates with the auxiliary roller 5 to perform calendering. The calender roller 4 will contact the cleaning block 11 while rotating. The cleaning block 11 can be used to clean the hair scraps on the surface of the calender roller 4 or the dust in the air, so as to prevent the calender roller 4 from sticking the hair scraps or the dust in the air to the fabric during the calendering process, thereby improving the calendering quality of the fabric;
[0033] Embodiment 2: Different from Embodiment 1, this embodiment facilitates the disassembly of the connecting rod 10 and the cleaning block 11, thereby facilitating the cleaning and replacement of the connecting rod 10 and the cleaning block 11. Figure 4-Figure 7 , two groups of clamping rods 14 are provided, and the lower surface of the inner end of the clamping rod 14 is provided with an inclined structure, the clamping rod 14 is slidably connected with the connecting rod 10 through a return spring 15, and the two ends of the return spring 15 are respectively fixed to the connecting rod 10 and the clamping rod 14;
[0034] By pulling the clamping rod 14, the inner end of the clamping rod 14 is separated from the clamping rod 14, so that the clamping rod 14 and the plug-in rod 12 are no longer engaged, thereby releasing the limit of the connecting rod 10. At this time, the connecting rod 10 can be lifted upward to separate the connecting rod 10 from the plug-in rod 12, so that the connecting rod 10 and the cleaning block 11 can be disassembled, thereby facilitating the cleaning and replacement of the connecting rod 10 and the cleaning block 11;
[0035] Embodiment 3: Different from Embodiment 2, this embodiment facilitates adjusting the distance between the auxiliary roller 5 and the calender roller 4. Figure 1-Figure 3 A worm 9 is provided on the left side of the bottom plate 1, and the right end of the worm 9 penetrates into the inside of the bottom plate 1, and the right end of the worm 9 is connected to the bearing of the bottom plate 1, and a worm wheel 8 is meshed on the rear side of the worm 9, and two groups of worm wheels 8 are provided, and both groups of worm wheels 8 are arranged inside the bottom plate 1, and a threaded rod 7 is fixed in the middle of the worm wheel 8, the lower end of the threaded rod 7 is connected to the bearing of the bottom plate 1, and the upper end of the threaded rod 7 penetrates the upper surface of the bottom plate 1 and is connected to the bearing of the mounting plate 2, and the outer side surface of the threaded rod 7 is threadedly connected with a connecting slider 6, and a sliding connection is formed between the connecting slider 6 and the mounting plate 2, and the inner side surface of the connecting slider 6 is connected to the auxiliary roller 5;
[0036] At the same time, by rotating the worm 9, the worm 9 drives the worm wheel 8 to rotate, and through the rotation of the worm wheel 8, it drives the fixed threaded rod 7 to rotate together, through the threaded connection formed by the threaded rod 7 and the connecting slider 6, and through the sliding connection formed by the connecting slider 6 and the mounting plate 2, the threaded rod 7 can drive the connecting slider 6 to slide up and down, and the connecting slider 6 can drive the auxiliary roller 5 inside it to slide up and down, so as to adjust the distance between the auxiliary roller 5 and the calendering roller 4, so as to achieve the effect of adjusting the distance between the calendering roller 4 and the auxiliary roller 5 according to the thickness of the high-softness fabric, thereby avoiding the distance between the calendering roller 4 and the auxiliary roller 5 being too small to press the thicker high-softness fabric too thin.
[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A calendering device for producing high-softness fabrics, comprising a base plate (1), a mounting plate (2) being fixed to the upper surface of the base plate (1); It is characterized in that Also includes: A servo motor (3) is fixed to the left side of the mounting plate (2) by bolts, and the output end of the servo motor (3) is fixed to a calender roller (4), while the calender roller (4) is arranged between the two sets of mounting plates (2), and the right end of the calender roller (4) is connected to the bearing of the mounting plate (2); The upper end surface of the calender roller (4) contacts the cleaning block (11), and the upper end surface of the cleaning block (11) is fixed to the connecting rod (10). At the same time, both ends of the connecting rod (10) are plugged into the plug-in rod (12), and the plug-in rod (12) is fixed to the upper surface of the mounting plate (2). A clamping hole (13) is provided on the outer side surface of the plug-in rod (12), and a clamping rod (14) is clamped inside the clamping hole (13).
2. The calendering equipment for producing high-softness fabrics according to claim 1 is characterized in that: The clamping rods (14) are provided in two groups, and the lower surfaces of the inner ends of the clamping rods (14) are provided in an inclined structure.
3. The calendering equipment for producing high-softness fabrics according to claim 1 is characterized in that: The clamping rod (14) is slidably connected to the connecting rod (10) via a return spring (15), and two ends of the return spring (15) are respectively fixed to the connecting rod (10) and the clamping rod (14).
4. The calendering equipment for producing high-softness fabrics according to claim 1, characterized in that: A worm (9) is provided on the left side of the base plate (1), and the right end of the worm (9) penetrates into the interior of the base plate (1), and the right end of the worm (9) is connected to the bearing of the base plate (1), and the rear side of the worm (9) is meshed with a worm wheel (8).
5. The calendering equipment for producing high-softness fabrics according to claim 4 is characterized in that: The worm gear (8) is provided in two groups, and both groups of worm gears (8) are arranged inside the bottom plate (1), and a threaded rod (7) is fixed in the middle of the worm gear (8).
6. The calendering equipment for producing high-softness fabrics according to claim 5, characterized in that: The lower end of the threaded rod (7) is connected to the bearing of the base plate (1), and the upper end of the threaded rod (7) passes through the upper surface of the base plate (1) and is connected to the bearing of the mounting plate (2), and the outer side surface of the threaded rod (7) is threadedly connected to a connecting slider (6).
7. The calendering equipment for producing high-softness fabrics according to claim 6, characterized in that: The connecting slider (6) and the mounting plate (2) form a sliding connection, and the inner side bearing of the connecting slider (6) is connected to an auxiliary roller (5).
Citation Information
Patent Citations
Calendering equipment for producing novel knitted jean fabric
CN211446280U