Gum dipping device for ceramic fiber paper

By designing the glue-impregnation device for ceramic fiber paper, using motor-driven limit rollers and drying lamp holders, the problem of uneven glue-impregnation of fiber paper and residual moisture in traditional devices is solved, and more efficient glue-impregnation and higher quality products are achieved.

CN222666411UActive Publication Date: 2025-03-25NANTONG YISUO THERMAL ENERGY MATERIALS CO LTD
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Patent Information

Application Number
CN202421484538.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-25
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The glue-impregnation device of traditional ceramic fiber paper lacks straightening and limiting components, which makes it difficult for ceramic fiber paper to be evenly impregnated during the glue-impregnation process, affecting product quality. At the same time, there is also a lack of drying components, resulting in the products after the glue-impregnation are prone to residual moisture.

Method used

A glue-impregnation device for ceramic fiber paper is designed, including a glue-impregnation chamber, a control device, a support base, a motor, a limit roller and a drying lamp base. The stability and uniformity of the fiber paper during the impregnation process is ensured through the motor-driven limiting roller and drying lamp holder, and moisture in the product is removed through the drying device.

Benefits of technology

This device can ensure that the ceramic fiber paper does not move or deform during the impregnation process, achieve uniform impregnation, improve the efficiency and product quality of the ceramic fiber paper impregnation, and reduce moisture in the product through the drying device and improve the overall quality of the product.

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Abstract

The utility model discloses a ceramic fiber paper impregnation device, and relates to the technical field of fiber paper impregnation, the ceramic fiber paper impregnation device comprises an impregnation chamber, a control device is arranged on the outer surface of the left side of the impregnation chamber, a second supporting seat is arranged on the outer surface of the front side of the impregnation chamber, and a fourth motor is arranged on the second supporting seat; first supporting pieces, third supporting pieces and second supporting pieces are sequentially arranged on the outer surface of the top of the gum dipping chamber in parallel, third motors are arranged on the rear sides of the two first supporting pieces, second electric cylinders are arranged on the tops of the third supporting pieces, and second output rods are arranged at the output ends of the second electric cylinders; and a second rotating rod is rotationally connected between the two sets of second supporting pieces, and the output end of the second motor is fixedly connected with the second rotating rod, so that the ceramic fiber paper cannot move or deform in the impregnation process through cooperation of the structures, impregnation is uniform, and the impregnation efficiency of the ceramic fiber paper and the product quality are effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fiber paper dipping, in particular to a device for dipping ceramic fiber paper. Background Art

[0002] The ceramic fiber paper dipping device is a professional production equipment used to dip ceramic fiber paper into a specific glue solution. The device is mainly composed of a dipping box, a movable plate and a limit mechanism. The dipping box stores the glue solution, and the ceramic fiber paper is clamped in the limit mechanism to ensure that it will not move or deform during the dipping process, so that the dipping is uniform. The whole device is easy to operate and can effectively improve the efficiency of ceramic fiber paper dipping and product quality.

[0003] In the process of implementing this application, it was found that the technology has the following problems: the traditional ceramic fiber paper impregnation device is not equipped with corresponding straightening and limiting components, and it is difficult to ensure uniform impregnation of the ceramic fiber paper when it is in a relaxed state, thus affecting the product quality. At the same time, no corresponding drying component is set, and the products after impregnation are prone to residual moisture, affecting the product quality.

[0004] For this reason, a ceramic fiber paper impregnation device is proposed. Utility Model Content

[0005] The purpose of the utility model is to ensure that the ceramic fiber paper will not move or deform during the dipping process, so that the dipping is uniform, and the efficiency and product quality of the ceramic fiber paper dipping are effectively improved. The present application provides a ceramic fiber paper dipping device.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A glue dipping device for ceramic fiber paper, comprising a glue dipping chamber, a control device is arranged on the left outer surface of the glue dipping chamber, a second support seat is arranged on the front outer surface of the glue dipping chamber, a fourth motor is arranged on the second support seat, a first support member, a third support member and a second support member are arranged in parallel on the top outer surface of the glue dipping chamber, a third motor is arranged on the rear sides of two groups of the first support members, a second electric cylinder is arranged on the top of the third support member, and a second output rod is arranged on the output end of the second electric cylinder;

[0008] A rotating rod is rotatably connected between the two groups of the second support members, a first support seat is arranged on the front outer surface of the front second support member, a second motor is arranged on the top outer surface of the first support seat, an output end of the second motor is fixedly connected to the rotating rod, a winding roller is arranged on the periphery of the rotating rod, and two groups of first motors are arranged on the right outer surface of the dipping chamber.

[0009] Furthermore, screw rod chambers are provided at the periphery of the bottom of both ends of the third support member, and a group of screw rods are rotatably connected inside the two groups of screw rod chambers, and one end of each group of screw rods is connected to the output end of the corresponding first motor.

[0010] Furthermore, a group of threaded sleeves are rotatably connected to the periphery of each group of screw rods, and the top outer surface of each group of threaded sleeves is fixedly connected to the bottom outer surfaces of the two ends of the corresponding third support members.

[0011] Furthermore, a drying lamp holder is provided on the other outer surface of the second output rod, and a transfer roller is rotatably connected between the inner surfaces on both sides of the third support member.

[0012] Furthermore, a group of first electric cylinders are provided on the top outer surfaces of the two groups of the first supporting members, a first output rod is provided at the output end of each group of the first electric cylinders, a group of moving chambers is provided at the other end of each group of the first output rods, a group of first rotating rods are provided between the two groups of the moving chambers and the two groups of the first supporting members, and a feed roller is provided on the periphery of each group of the first rotating rods.

[0013] Furthermore, a first transmission wheel is provided at the output end of the fourth motor, a first transmission belt is provided on the periphery of the first transmission wheel, a driving gear and a driven gear are provided in parallel above the fourth motor, and a group of rotating shafts are provided on the inner surfaces of the driving gear and the driven gear.

[0014] Furthermore, a second transmission wheel is provided at the front end of the left rotating shaft, the inner surface of the other side of the first transmission toothed belt is meshed with the second transmission wheel, a second transmission toothed belt is provided around the driving gear and the driven gear, and the outer surfaces of the driving gear and the driven gear are meshed with the inner surface of the second transmission toothed belt, and a limiting roller is provided around the periphery of each group of rotating shafts.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0016] 1. In the utility model, when the glue dipping device is used to uniformly dip ceramic fiber paper, the fiber paper to be operated is sequentially passed through two groups of feed rollers, the bottom outer surfaces of two groups of limit rollers, and the top outer surface of the transfer roller, and then connected to the winding roller. The corresponding second motor is started by the control device to rotate the rotating rod connected to its output end, and the second rotating rod drives the corresponding winding roller to rotate, thereby tightening the fiber paper to be operated. The second electric cylinder is started by the control device to longitudinally move the second output rod connected to its output end. The longitudinal movement of the second output rod drives the corresponding drying lamp holder close to the fiber paper, and the fiber paper after the glue dipping is effectively dried for subsequent winding. The longitudinal position of the first output rod is adjusted by starting the first electric cylinder, thereby adjusting the longitudinal distance between the two groups of feed rollers. Starting the third motor can drive the corresponding bottom feed roller to rotate, so that the fiber paper is fed step by step. By adjusting the speed of the third motor and the second motor, the newly entered fiber paper can be continuously and effectively dipped in glue.

[0017] 2. In the utility model, the fourth motor is started to rotate the first transmission wheel connected to its output end, and the first transmission wheel drives the second transmission wheel to rotate through the first transmission toothed belt. Since the peripheries of the driven gear and the driving gear are meshed with the second transmission toothed belt, the rotation of the driving gear will drive the driven gear to rotate, thereby rotating the corresponding two sets of limiting rollers. The outer surfaces of the limiting rollers are fully in contact with the glue and then fit with the fiber paper, which can ensure that the ceramic fiber paper will not move or deform during the dipping process, so that the dipping is uniform, effectively improving the dipping efficiency and product quality of the ceramic fiber paper. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a cross-sectional view of some components of the utility model;

[0020] Figure 3 For this utility model Figure 1 Detailed view of point A in the middle;

[0021] Figure 4 For this utility model Figure 1 Detail of point B in the middle.

[0022] In the figure: 1-dipping chamber; 2-control device; 3-first support member; 4-first electric cylinder; 5-driven gear; 6-screw chamber; 7-first motor; 8-second support member; 9-first support seat; 10-second motor; 11-second rotating rod; 12-winding roller; 13-second electric cylinder; 14-third support member; 15-drying lamp holder; 16-limiting roller; 17-threaded sleeve; 18-screw; 19-third motor; 20-first output rod; 21-first rotating rod; 22-feeding roller; 23-moving chamber; 24-second support seat; 25-first transmission wheel; 26-fourth motor; 27-first transmission toothed belt; 28-driving gear; 29-second transmission wheel; 30-second transmission toothed belt; 31-rotating shaft; 32-second output rod; 33-transfer roller. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0024] Reference Figure 1-Figure 4 A glue dipping device for ceramic fiber paper comprises a glue dipping chamber 1, a control device 2 is arranged on the left outer surface of the glue dipping chamber 1, a second support seat 24 is arranged on the front outer surface of the glue dipping chamber 1, a fourth motor 26 is arranged on the second support seat 24, a first support member 3, a third support member 14 and a second support member 8 are arranged in parallel on the top outer surface of the glue dipping chamber 1, a third motor 19 is arranged on the rear side of the two groups of first support members 3, a second electric cylinder 13 is arranged on the top of the third support member 14, a second output rod 32 is arranged on the output end of the second electric cylinder 13, and the two groups of second support members are arranged on the second outer surface of the glue dipping chamber 1. A second rotating rod 11 is rotatably connected between the parts 8, a first supporting seat 9 is arranged on the front outer surface of the front second supporting member 8, a second motor 10 is arranged on the top outer surface of the first supporting seat 9, an output end of the second motor 10 is fixedly connected to the second rotating rod 11, a winding roller 12 is arranged on the periphery of the second rotating rod 11, and two groups of first motors 7 are arranged on the right outer surface of the dipping chamber 1. Specifically, through the cooperation of the above structures, it can be ensured that the ceramic fiber paper will not move or deform during the dipping process, so that the dipping is uniform, and the efficiency and product quality of the ceramic fiber paper dipping are effectively improved.

[0025] Reference Figure 1-Figure 4, the third support member 14 is provided with a screw chamber 6 at the bottom periphery of both ends, and a group of screws 18 are rotatably connected inside the two groups of screw chambers 6, and one end of each group of screws 18 is connected to the output end of the corresponding first motor 7, specifically, one end of the screw 18 is connected to the output end of the first motor 7 to achieve power transmission. This design allows the screw 18 to be driven to rotate by the first motor 7, thereby achieving precise position adjustment or movement functions. Each group of screws 18 is rotatably connected to a group of threaded sleeves 17 at the periphery, and the top outer surface of each group of threaded sleeves 17 is fixedly connected to the bottom outer surface of both ends of the corresponding third support member 14, specifically, when the first motor 7 drives the screw 18 to rotate, due to the threaded cooperation between the threaded sleeves 17 and the screw 18, the third support member 14 can achieve lateral movement.

[0026] Reference Figure 1-Figure 4 , a drying lamp holder 15 is provided on the other side outer surface of the second output rod 32, and a transfer roller 33 is rotatably connected between the inner surfaces of both sides of the third support member 14. Specifically, the fiber paper to be operated passes through the two groups of feed rollers 22, the bottom outer surfaces of the two groups of limit rollers 16, and the top outer surface of the transfer roller 33 in sequence, and then is connected to the winding roller 12. A group of first electric cylinders 4 are provided on the top outer surfaces of the two groups of first support members 3, and the output end of each group of first electric cylinders 4 is provided with a first output rod 20, and the other end of each group of first output rods 20 is provided with a group of moving chambers 23. A group of first rotating rods 21 are provided between the two groups of moving chambers 23 and the two groups of first support members 3, and a feed roller 22 is provided on the periphery of each group of first rotating rods 21. Specifically, the longitudinal position of the first output rod 20 is adjusted by starting the first electric cylinder 4, thereby adjusting the longitudinal distance between the two groups of feed rollers 22. Starting the third motor 19 can drive the corresponding bottom feed roller 22 to rotate, so that the fiber paper is fed step by step.

[0027] Reference Figure 1-Figure 4A first transmission wheel 25 is provided at the output end of the fourth motor 26, a first transmission toothed belt 27 is provided on the periphery of the first transmission wheel 25, a driving gear 28 and a driven gear 5 are provided in parallel above the fourth motor 26, and a group of rotating shafts 31 are provided on the inner surfaces of the driving gear 28 and the driven gear 5. Specifically, by starting the fourth motor 26, the first transmission wheel 25 connected to the output end thereof rotates, and the first transmission wheel 25 drives the second transmission wheel 29 to rotate through the first transmission toothed belt 27. A second transmission wheel 29 is provided at the front end of the left rotating shaft 31, and the inner surface of the other side of the first transmission toothed belt 27 is meshed with the second transmission wheel 29. A second transmission toothed belt 30 is provided on the periphery of the driving gear 28 and the driven gear 5, and the outer surfaces of the driving gear 28 and the driven gear 5 are meshed with the inner surface of the second transmission toothed belt 30. A limiting roller 16 is provided on the periphery of each set of rotating shafts 31. Specifically, since the peripheries of the driven gear 5 and the driving gear 28 are meshed with the second transmission toothed belt 30, the rotation of the driving gear 28 will drive the driven gear 5 to rotate, thereby rotating the corresponding two sets of limiting rollers 16, and the outer surfaces of the limiting rollers are fully in contact with the glue and then bonded to the fiber paper.

[0028] The implementation principle of the embodiment of the ceramic fiber paper impregnation device of the present application is as follows:

[0029] When the glue dipping device is used to uniformly dip the ceramic fiber paper, the fiber paper to be operated is sequentially passed through the two groups of feed rollers 22, the bottom outer surfaces of the two groups of limit rollers 16, and the top outer surface of the transfer roller 33, and then connected to the winding roller 12. The corresponding second motor 10 is started by the control device 2 to rotate the rotating rod 11 connected to its output end, and the second rotating rod 11 drives the corresponding winding roller 12 to rotate, thereby tightening the fiber paper to be operated. The second electric cylinder 13 is started by the control device 2 to longitudinally move the second output rod 32 connected to its output end, and the longitudinal movement of the second output rod 32 drives the corresponding drying lamp holder 15 close to the fiber paper, so that the fiber paper after the glue dipping is effectively dried for subsequent winding. The longitudinal position of the first output rod 20 is adjusted by starting the first electric cylinder 4, thereby adjusting the longitudinal distance between the two groups of feed rollers 22. Starting the third motor 19 can drive the corresponding bottom feed roller 22 to rotate, so that the fiber paper is fed step by step. By adjusting the speed of the third motor 19 and the second motor 10, the newly entered fiber paper can be continuously and effectively dipped.

[0030] On the other hand, by starting the fourth motor 26 to rotate the first transmission wheel 25 connected to its output end, the first transmission wheel 25 drives the second transmission wheel 29 to rotate through the first transmission belt 27. Since the peripheries of the driven gear 5 and the driving gear 28 are meshed with the second transmission belt 30, the rotation of the driving gear 28 will drive the driven gear 5 to rotate, thereby rotating the corresponding two sets of limiting rollers 16. The outer surfaces of the limiting rollers are fully in contact with the glue and fit with the fiber paper, which can ensure that the ceramic fiber paper will not move or deform during the dipping process, so that the dipping is uniform, effectively improving the efficiency of the ceramic fiber paper dipping and the product quality.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A ceramic fiber paper impregnation device, comprising an impregnation chamber (1), characterized in that: A control device (2) is arranged on the left outer surface of the dipping chamber (1); a second support seat (24) is arranged on the front outer surface of the dipping chamber (1); a fourth motor (26) is arranged on the second support seat (24); a first support member (3), a third support member (14) and a second support member (8) are arranged in parallel on the top outer surface of the dipping chamber (1); a third motor (19) is arranged on the rear sides of the two groups of the first support members (3); a second electric cylinder (13) is arranged on the top of the third support member (14); and a second output rod (32) is arranged at the output end of the second electric cylinder (13); A second rotating rod (11) is rotatably connected between the two groups of the second supporting members (8); a first supporting seat (9) is arranged on the front outer surface of the front second supporting member (8); a second motor (10) is arranged on the top outer surface of the first supporting seat (9); an output end of the second motor (10) is fixedly connected to the second rotating rod (11); a winding roller (12) is arranged on the periphery of the second rotating rod (11); and two groups of first motors (7) are arranged on the right outer surface of the dipping chamber (1).

2. The ceramic fiber paper impregnation device according to claim 1, characterized in that: The third support member (14) is provided with a screw chamber (6) at the bottom periphery of both ends, and a group of screws (18) are rotatably connected inside the two groups of screw chambers (6), and one end of each group of screws (18) is connected to the output end of the corresponding first motor (7).

3. The ceramic fiber paper impregnation device according to claim 2, characterized in that: A group of threaded sleeves (17) are rotatably connected to the periphery of each group of screw rods (18), and the top outer surface of each group of threaded sleeves (17) is fixedly connected to the bottom outer surfaces of both ends of the corresponding third support members (14).

4. The ceramic fiber paper impregnation device according to claim 1, characterized in that: A drying lamp holder (15) is provided on the other outer surface of the second output rod (32), and a transfer roller (33) is rotatably connected between the inner surfaces on both sides of the third support member (14).

5. The ceramic fiber paper impregnation device according to claim 4, characterized in that: A group of first electric cylinders (4) are provided on the top outer surfaces of the two groups of the first supporting members (3); a first output rod (20) is provided at the output end of each group of the first electric cylinders (4); a group of moving chambers (23) is provided at the other end of each group of the first output rods (20); a group of first rotating rods (21) are provided between the two groups of the moving chambers (23) and the two groups of the first supporting members (3); and a feeding roller (22) is provided on the periphery of each group of the first rotating rods (21).

6. The ceramic fiber paper impregnation device according to claim 5, characterized in that: The output end of the fourth motor (26) is provided with a first transmission wheel (25), the periphery of the first transmission wheel (25) is provided with a first transmission toothed belt (27), a driving gear (28) and a driven gear (5) are provided in parallel above the fourth motor (26), and a group of rotating shafts (31) are provided on the inner surfaces of the driving gear (28) and the driven gear (5).

7. The ceramic fiber paper impregnation device according to claim 6, characterized in that: A second transmission wheel (29) is provided at the front end of the left rotating shaft (31); the inner surface of the other side of the first transmission toothed belt (27) meshes with the second transmission wheel (29); a second transmission toothed belt (30) is provided on the periphery of the driving gear (28) and the driven gear (5); the outer surfaces of the driving gear (28) and the driven gear (5) mesh with the inner surface of the second transmission toothed belt (30); and a limiting roller (16) is provided on the periphery of each set of the rotating shafts (31).