Cable rust-proof cleaning climbing robot

Abstract

The utility model relates to the technical field of bridge cables, and discloses a cable rust-proof cleaning climbing robot which comprises a main outer shell, a climbing assembly is arranged below the main outer shell, a rust removal assembly is installed at the upper end of the main outer shell in a clamped mode, and a connecting rod is installed at the lower end of the main outer shell in a threaded mode. A fan electric box is welded and installed on the upper portion of the outer end of the main outer shell, a cleaning tank is installed below the fan electric box in a clamping mode, a layering box is installed below the cleaning tank in a clamping mode, and an annular fan set is installed on the upper portion of the interior of the main outer shell in a clamping mode. According to the cable rope rust removal device, the rust removal assembly, the cleaning assembly, the wiping assembly and the maintenance assembly are integrated in the main outer shell, and therefore when the climbing robot works, rust removal can be directly conducted on a cable rope. Compared with traditional manual rust removal, the rust removal device is higher in efficiency, more convenient to use, capable of saving time and labor, safer and capable of reducing work risks.

Description

Technical Field

[0001] The utility model relates to the technical field of bridge cables, in particular to a cable rust-proof cleaning climbing robot. Background Art

[0002] Cables mainly play the role of bearing loads and are often used in the force-bearing system of bridges. Generally, multiple cables are used to provide force stability for the bridge. Since the cables are installed in outdoor environments and are exposed to wind and rain for a long time, they are prone to corrosion, cracks or deformation, which will cause damage and hidden dangers to the force stability of the bridge and even accidents. Technical workers are required to conduct regular inspections and maintenance.

[0003] At present, the inspection of cables is mostly done by using flaw detection robots. Although the condition of the cables can be inspected, the usage of the cables can be understood and subsequent maintenance work can be carried out.

[0004] For example, a bridge cable damage detection robot disclosed in the Chinese utility model patent application disclosure specification CN219590242U can quickly and flexibly climb cables in various scenarios, and has the advantages of simple structure, low cost, high detection efficiency, strong adaptability, high stability and convenient control. Although it can well complete the cable damage detection, during maintenance, it is still necessary to allow technicians to enter the high-altitude operation through a manned hanging basket to remove rust and clean the surface of the cable to complete the maintenance of the cable, which is very dangerous. In addition, this kind of manual rust removal and maintenance work has low overall work efficiency and is time-consuming and labor-intensive. Therefore, it is necessary to provide a cable rust-proof cleaning climbing robot to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a cable anti-rust cleaning climbing robot, which solves the problem mentioned in the above background technology that the existing cable flaw detection robot can only perform cable inspection work, and maintenance still needs to be done manually, which is not only time-consuming and labor-intensive, but also inefficient and highly dangerous.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a cable anti-rust cleaning climbing robot, comprising a main outer shell, a climbing assembly is arranged below the main outer shell, a rust removal assembly is clamped and installed on the upper end of the main outer shell, a connecting rod is threadedly installed on the lower end of the main outer shell, a fan electric box is welded and installed above the outer end of the main outer shell, a cleaning tank is installed on the clamp below the fan electric box, a stratification box is installed on the clamp below the cleaning tank, an annular fan group is clamped and installed on the upper inside of the main outer shell, a cleaning assembly is screwed and installed below the annular fan group, a collecting plate is threadedly installed below the cleaning assembly, a wiping assembly is threadedly installed below the collecting plate, and a maintenance assembly is slidably installed on the right side below the wiping assembly;

[0009] The rust removal assembly includes an annular shell, an annular tooth groove, a reinforcement insert, a rust removal electric box and a rust removal brush. An annular tooth groove is opened at the upper end of the inner side of the annular shell, a reinforcement insert is welded and installed at the front end of the annular shell, a rust removal electric box is sleeved and installed on the left side of the upper end of the annular shell, and a rust removal brush is sleeved and installed on the front end of the rust removal electric box.

[0010] Optionally, the climbing assembly includes a left frame, a right frame, a connecting plate, an adjusting rod, a translation seat, a driving roller, a climbing motor, a climbing electric box and a driven wheel. The right side of the left frame is provided with a right frame, the front and rear sides of the outer end of the left frame are screwed with a connecting plate, the rear side of the outer end of the right frame is threadedly installed with an adjusting rod, the rear side of the inner part of the right frame is sleeved with a translation seat, the left side of the front end of the translation seat is embedded with a driving roller, the left side clamp of the upper end of the driving roller is installed with a climbing motor, the climbing electric box is welded and installed on the middle right side of the outer end of the right frame, and the driven wheel is embedded and installed above the climbing motor.

[0011] Optionally, the cleaning assembly includes a cleaning box, an extraction pump and a cleaning spray plate, the extraction pump is installed on the internal screws of the cleaning box, and the cleaning spray plate is installed on the right side of the outer end of the cleaning box.

[0012] Optionally, the wiping assembly includes a reinforcement seat, a rotating motor, a wiping roller brush and a coating roller brush, the left clamp at the outer end of the reinforcement seat is installed with a rotating motor, the upper end of the rotating motor is sleeved with a wiping roller brush, and the lower end of the rotating motor is sleeved with a coating roller brush.

[0013] Optionally, the maintenance component includes a displacement seat, a liquid supply pump, a folding tube and a coating spray plate. The liquid supply pump is screwed onto the upper end of the displacement seat, a folding tube is connected and installed below the right end of the liquid supply pump, and a coating spray plate is connected and installed at the left end of the liquid supply pump.

[0014] Optionally, the main outer shell and the climbing assembly are connected and reinforced by a connecting rod, and threaded grooves are provided on the upper and lower sides of the outer end of the connecting rod. A placement cavity is provided at the top of the interior of the stratified box, and a wiping battery is installed in the placement cavity. A liquid storage cavity is provided at the bottom of the interior of the stratified box, and the annular fan group is composed of a plurality of small fans in a ring shape.

[0015] Optionally, a rust removal battery is installed at the upper part of the rust removal electric box, and a rust removal motor is installed at the lower part of the rust removal electric box. A meshing gear is installed on the transmission end of the rust removal motor, and the meshing gear is adapted to the internal notch of the annular tooth groove. A synchronization notch is opened inside the reinforcement block, and the synchronization notch is the same size as the annular tooth groove.

[0016] Optionally, there are four driving rollers symmetrically distributed, with two longitudinally distributed on each side, and there are four driven rollers symmetrically distributed, with two longitudinally distributed on each side.

[0017] In summary, the technical effects and advantages of the utility model are:

[0018] 1. The utility model has a reasonable structure. The battery arranged inside the rust removal electric box provides power to start the rust removal motor at the front end to drive the rust removal brush to start rotating, so as to clean the rust on the surface of the cable. While the rust removal brush is rotating, the rust removal electric box will also perform a circular rotation on the inner side of the annular tooth groove through the meshing gear installed at the transmission end, thereby forming a circular rust removal work for the cable. The debris generated by the rust removal is discharged from the openings on the left and right sides of the annular shell by the upward wind force generated by the annular fan group, and will not accumulate inside the annular shell to affect the subsequent rust removal work.

[0019] 2. In the utility model, the cleaning agent stored in the cleaning box is extracted by the extraction pump and supplied to the cleaning spray plate to rinse the cable after rust removal. The cleaning waste water is collected by the collecting plate and discharged. The wiping roller brush is driven by the rotating motor to start rotating to wipe the surface of the cable after flushing. At the same time, the rust inhibitor stored in the lower part of the stratification box is extracted by the liquid supply pump and transported to the coating spray plate by the folding tube for spraying to wet the coating roller brush. The coating roller brush and the wiping roller brush are both powered by the rotating motor. The coating roller brush and the wiping roller brush work synchronously to apply the rust inhibitor to the cleaned cable.

[0020] 3. In the utility model, by integrating the rust removal component, the cleaning component, the wiping component and the maintenance component into a main outer shell, the climbing robot can directly remove rust from the cable when working. Compared with traditional manual rust removal, the cleaning and maintenance work is more efficient, more convenient, time-saving and labor-saving, and at the same time, it will be safer and reduce the risk of work. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the planar structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the climbing assembly of the utility model from a top view;

[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the rust removal component of the utility model;

[0025] Figure 5 For the utility model Figure 2 The enlarged structural diagram at A in the middle;

[0026] Figure 6 For the utility model Figure 2 Enlarged structural diagram at B in the middle.

[0027] In the figure: 1. Main outer shell; 2. Climbing assembly; 3. Rust removal assembly; 4. Connecting rod; 5. Fan electric box; 6. Cleaning tank; 7. Layering box; 8. Ring fan group; 9. Cleaning assembly; 10. Collecting plate; 11. Wiping assembly; 12. Maintenance assembly; 201. Left frame; 202. Right frame; 203. Connecting plate; 204. Adjusting rod; 205. Translation seat; 206. Driving roller; 207. Climbing motor; 208. Climbing electric box ; 209, driven wheel; 301, annular shell; 302, annular tooth groove; 303, reinforcement insert; 304, rust removal electric box; 305, rust removal brush; 901, cleaning box; 902, extraction pump; 903, cleaning spray plate; 1101, reinforcement seat; 1102, rotating motor; 1103, wiping roller brush; 1104, coating roller brush; 1201, displacement seat; 1202, liquid supply pump; 1203, folding tube; 1204, coating spray plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example: Reference Figure 1-Figure 6The cable rust-proof cleaning climbing robot shown in the figure comprises a main outer shell 1, a climbing assembly 2 is arranged below the main outer shell 1, the main outer shell 1 and the climbing assembly 2 are connected and reinforced by a connecting rod 4, a rust removal assembly 3 is clamped and installed on the upper end of the main outer shell 1, a connecting rod 4 is threadedly installed on the lower end of the main outer shell 1, and thread grooves are provided on the upper and lower sides of the outer end of the connecting rod 4, a fan electric box 5 is welded and installed above the outer end of the main outer shell 1, a cleaning tank 6 is installed on the clamp below the fan electric box 5, and a cleaning agent is stored inside the cleaning tank 6. A stratified box 7 is installed at the lower clamp of the main outer shell 1, a placement cavity is opened at the upper part of the stratified box 7, a wiping battery is installed in the placement cavity, a liquid storage cavity is opened at the lower part of the stratified box 7, and a rust inhibitor is stored inside, an annular fan group 8 is installed at the upper clamp inside the main outer shell 1, and the annular fan group 8 is composed of a plurality of small fans in annular shapes, which are directly connected to each other by circuits to achieve integrated switches, a cleaning component 9 is installed at the lower screw of the annular fan group 8, a collecting plate 10 is installed at the lower thread of the cleaning component 9, and a collecting plate 10 is opened on the inner side of the collecting plate 10 The collecting plate 10 has an inclined groove, and a drainage notch is provided at the contact end of the inclined groove of the collecting plate 10 and the main outer shell 1. A wiping assembly 11 is threadedly installed below the collecting plate 10, and a maintenance assembly 12 is slidably installed on the right side below the wiping assembly 11; the rust removal assembly 3 includes an annular shell 301, an annular tooth groove 302, a reinforcement insert 303, a rust removal electric box 304 and a rust removal brush 305. The upper end of the inner side of the annular shell 301 is provided with an annular tooth groove 302, and a reinforcement insert 303 is welded and installed at the front end of the annular shell 301. The reinforcement insert 303 A synchronization groove is opened inside, and the synchronization groove is the same size as the annular tooth groove 302, which facilitates the stability of the rust removal brush 305 during work. The left side of the upper end of the annular shell 301 is sleeved and installed with a rust removal electric box 304, and a rust removal battery is installed at the top of the rust removal electric box 304, and a rust removal motor is installed at the bottom of the rust removal electric box 304. In addition, a meshing gear is sleeved and installed on the transmission end of the rust removal motor, and the meshing gear is adapted to the internal groove of the annular tooth groove 302, and the rust removal brush 305 is sleeved and installed at the front end of the rust removal electric box 304.

[0030] When the climbing robot starts to work, the battery installed inside the rust removal box 304 provides power, so that the rust removal motor at the front end starts to work, driving the rust removal brush 305 to start rotating, and cleaning the rust on the surface of the cable. While the rust removal brush 305 rotates, the rust removal box 304 also rotates in a circular manner on the inner side of the annular tooth groove 302 through the meshing gear installed at the transmission end, thereby forming a circular rust removal work for the cable. The debris generated by rust removal is generated by the upward wind force of the annular fan group 8, and is discharged from the openings on the left and right sides of the annular shell 301. It will not accumulate inside the annular shell 301 and affect the subsequent rust removal work. It is more efficient and safer than traditional manual rust removal.

[0031] As an optional implementation in this embodiment, Figure 1 and Figure 3 As shown, the climbing assembly 2 includes a left frame 201, a right frame 202, a connecting plate 203, an adjusting rod 204, a translation seat 205, a driving roller 206, a climbing motor 207, a climbing electric box 208 and a driven wheel 209. The right side of the left frame 201 is provided with a right frame 202. The connecting plate 203 is screwed on the front and rear sides of the outer end of the left frame 201. The rear side of the outer end of the right frame 202 is threadedly installed with an adjusting rod 204. The rear side of the right frame 202 is sleeved with a A translation seat 205 is installed, and a driving roller 206 is embedded and installed on the left side of the front end of the translation seat 205. There are four driving rollers 206 symmetrically distributed, and two are longitudinally distributed on each side. A climbing motor 207 is installed on the left clamp at the upper end of the driving roller 206. A climbing electric box 208 is welded and installed on the middle of the right side of the outer end of the right frame 202. A driven wheel 209 is embedded and installed above the climbing motor 207. There are four driven wheels 209 symmetrically distributed, and two are longitudinally distributed on each side.

[0032] The climbing motor 207 is provided to drive the driving roller 206 to start working, and the up and down power transmission of the driving roller 206 is driven by the belt to start rotating in the same direction, generating friction with the cable located in the center, driving the entire device to start climbing. Through the design of the adjustment rod 204, the spacing between the translation seats 205 can be adjusted, and it can also be more applicable when encountering cables of different sizes.

[0033] like Figure 2 , Figure 5 and Figure 6 As shown, in this embodiment, the cleaning component 9 includes a cleaning box 901, an extraction pump 902 and a cleaning spray plate 903, the internal screw of the cleaning box 901 is installed with the extraction pump 902, and the right sleeve of the outer end of the cleaning box 901 is installed with the cleaning spray plate 903; the wiping component 11 includes a reinforcement seat 1101, a rotating motor 1102, a wiping roller brush 1103 and a smearing roller brush 1104, the left clamp at the outer end of the reinforcement seat 1101 is installed with the rotating motor 1102, and the rotating motor 1 A wiping roller brush 1103 is installed on the upper end of 102, and a coating roller brush 1104 is installed on the lower end of the rotating motor 1102; the maintenance component 12 includes a displacement seat 1201, a liquid supply pump 1202, a folding tube 1203 and a coating spray plate 1204, the liquid supply pump 1202 is screwed on the upper end of the displacement seat 1201, the folding tube 1203 is installed at the lower part of the right end of the liquid supply pump 1202, and the coating spray plate 1204 is installed at the left end of the liquid supply pump 1202.

[0034] The cleaning agent stored in the cleaning box 901 is extracted by the extraction pump 902 and supplied to the cleaning spray plate 903 to rinse the cable after rust removal. The cleaning waste water is collected by the collecting plate 10 and discharged. The wiping roller brush 1103 is driven by the rotating motor 1102 to start rotating, and the surface of the cable after flushing is wiped dry. At the same time, the rust inhibitor stored in the lower part of the stratification box 7 is extracted by the liquid supply pump 1202, and is transported to the coating spray plate 1204 by the folding tube 1203 for spraying, so as to soak the coating roller brush 1104. The coating roller brush 1104 and the wiping roller brush 1103 are both powered by the rotating motor 1102. The coating roller brush 1104 will work synchronously with the wiping roller brush 1103 to apply the rust inhibitor to the cleaned cable.

[0035] The practical working principle of the present invention is as follows: the cable anti-rust cleaning climbing robot drives the driving roller 206 to start working through the climbing motor 207, and the up and down power transmission of the driving roller 206 is driven by the belt to start rotating in the same direction, generating friction with the cable located in the center, driving the entire device to start climbing, and while climbing, the rust removal motor at the front end is powered by the battery provided inside the rust removal electric box 304, so as to start working and drive the rust removal brush 305 to start rotating, thereby cleaning the rust on the surface of the cable. While the rust removal brush 305 is rotating, the rust removal electric box 304 will also perform a circumferential rotation on the inner side of the annular tooth groove 302 through the meshing gear installed at the transmission end, thereby forming a circumferential rust removal work for the cable, and the debris generated by the rust removal is discharged from the openings on the left and right sides of the annular shell 301 by the upward wind force generated by the annular fan group 8, without It will accumulate inside the annular shell 301, affecting the subsequent rust removal work. After the rust removal is completed, the cleaning agent stored in the cleaning box 901 is extracted by the provided extraction pump 902, and then supplied to the cleaning spray plate 903 to rinse the cable after rust removal. The cleaning waste water is collected by the collecting plate 10 and then discharged. The wiping roller brush 1103 is driven by the rotating motor 1102 to start rotating, and the surface of the cable after flushing is wiped dry. At the same time, the rust inhibitor stored in the lower part of the stratification box 7 is extracted by the provided liquid supply pump 1202, and then transported to the coating spray plate 1204 by the folding tube 1203 for spraying, and the coating roller brush 1104 is soaked. The coating roller brush 1104 and the wiping roller brush 1103 are both powered by the rotating motor 1102. The coating roller brush 1104 will work synchronously with the wiping roller brush 1103 to apply the rust inhibitor to the cleaned cable.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cable rust-proof cleaning climbing robot, comprising a main outer shell (1), characterized in that: A climbing component (2) is provided below the main outer shell (1); a rust removal component (3) is mounted on the upper end of the main outer shell (1); a connecting rod (4) is threadedly mounted on the lower end of the main outer shell (1); a fan electric box (5) is welded and mounted above the outer end of the main outer shell (1); a cleaning tank (6) is mounted on the clamp below the fan electric box (5); a stratification box (7) is mounted on the clamp below the cleaning tank (6); an annular fan group (8) is mounted on the upper clamp inside the main outer shell (1); a cleaning component (9) is screwedly mounted on the lower end of the annular fan group (8); a collecting plate (10) is threadedly mounted on the lower end of the cleaning component (9); a wiping component (11) is threadedly mounted on the lower end of the collecting plate (10); a maintenance component (12) is slidably mounted on the right side below the wiping component (11); The rust removal assembly (3) comprises an annular shell (301), an annular tooth groove (302), a reinforcement insert (303), a rust removal electric box (304) and a rust removal brush (305); an annular tooth groove (302) is provided at the upper end of the inner side of the annular shell (301); a reinforcement insert (303) is welded and installed at the front end of the annular shell (301); a rust removal electric box (304) is sleeved and installed at the left side of the upper end of the annular shell (301); and a rust removal brush (305) is sleeved and installed at the front end of the rust removal electric box (304).

2. A cable rust-proof cleaning climbing robot according to claim 1, characterized in that: The climbing assembly (2) comprises a left frame (201), a right frame (202), a connecting plate (203), an adjusting rod (204), a translation seat (205), a driving roller (206), a climbing motor (207), a climbing electric box (208) and a driven wheel (209); the right side of the left frame (201) is provided with a right frame (202); the connecting plate (203) is screwed on the front and rear sides of the outer end of the left frame (201); the rear side of the outer end of the right frame (202) is provided with a connecting plate (203); An adjusting rod (204) is installed on the side thread, a translation seat (205) is installed in a sleeve manner on the rear side inside the right frame (202), a driving roller (206) is embedded and installed on the left side of the front end of the translation seat (205), a climbing motor (207) is installed on the left clamp at the upper end of the driving roller (206), a climbing electric box (208) is welded and installed on the middle part of the right side of the outer end of the right frame (202), and a driven wheel (209) is embedded and installed above the climbing motor (207).

3. The cable rust-proof cleaning climbing robot according to claim 1, characterized in that: The cleaning assembly (9) comprises a cleaning box (901), an extraction pump (902) and a cleaning spray plate (903); the extraction pump (902) is screwed internally of the cleaning box (901), and the cleaning spray plate (903) is sleeved and mounted on the right side of the outer end of the cleaning box (901).

4. The cable rust-proof cleaning climbing robot according to claim 1, characterized in that: The wiping assembly (11) comprises a reinforcement seat (1101), a rotating motor (1102), a wiping roller brush (1103) and a smearing roller brush (1104); the rotating motor (1102) is mounted on a left clamp at the outer end of the reinforcement seat (1101); the wiping roller brush (1103) is sleeved and mounted on the upper end of the rotating motor (1102); and the smearing roller brush (1104) is sleeved and mounted on the lower end of the rotating motor (1102).

5. The cable rust-proof cleaning climbing robot according to claim 1, characterized in that: The maintenance component (12) comprises a displacement seat (1201), a liquid supply pump (1202), a folding tube (1203) and a coating spray plate (1204); the liquid supply pump (1202) is screwed onto the upper end of the displacement seat (1201); the folding tube (1203) is connected and installed below the right end of the liquid supply pump (1202); and the coating spray plate (1204) is connected and installed at the left end of the liquid supply pump (1202).

6. The cable rust-proof cleaning climbing robot according to claim 1, characterized in that: The main outer shell (1) and the climbing assembly (2) are connected and reinforced by a connecting rod (4), and the upper and lower sides of the outer end of the connecting rod (4) are provided with threaded grooves. The upper part of the interior of the stratified box (7) is provided with a placement cavity, and a wiping battery is installed in the placement cavity. The lower part of the interior of the stratified box (7) is provided with a liquid storage cavity. The annular fan group (8) is composed of a plurality of small fans in an annular shape.

7. The cable rust-proof cleaning climbing robot according to claim 1, characterized in that: A rust removal battery is installed at the upper part of the rust removal electric box (304), and a rust removal motor is installed at the lower part of the rust removal electric box (304). A meshing gear is installed in a sleeve at the transmission end of the rust removal motor, and the meshing gear is matched with the internal notch of the annular tooth groove (302). A synchronous notch is opened inside the reinforcing insert (303), and the synchronous notch is the same size as the annular tooth groove (302).

8. The cable rust-proof cleaning climbing robot according to claim 2, characterized in that: There are four driving rollers (206) symmetrically distributed, with two longitudinally distributed on each side, and there are four driven rollers (209) symmetrically distributed, with two longitudinally distributed on each side.

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