Three-dimensional adjustable prefabricated UHPC modular outer wall connecting assembly

By designing three-dimensional adjustable prefabricated UHPC modular exterior wall connection components, the precise positioning and adjustment of the exterior wall is achieved by using U-shaped load-bearing hangings and height-adjusting bolt groups, the problems of heavy exterior wall panels, poor thermal conductivity and large installation errors in the existing technology are solved, and construction fault tolerance and installation convenience are improved.

CN222667195UActive Publication Date: 2025-03-25SHANGHAIYICHENGJUXINCONSTRUCTIONTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421374578.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-25
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing prefabricated exterior wall panels are made of ordinary concrete, which leads to heavy slabs, poor thermal conductivity, complex structure of the connectors and inability to adjust the angle, resulting in large installation errors and affecting the quality of the connection.

Method used

A three-dimensional adjustable prefabricated UHPC modular exterior wall connection component is designed, using U-shaped load-bearing pendants and height-adjustable bolt sets, and precise positioning and adjustment of the left and right and height directions of the UHPC exterior wall are achieved through the installation notch and threaded sleeve.

Benefits of technology

It effectively solves the installation problems caused by the construction accuracy error of the main structure, improves the fault tolerance of prefabricated UHPC exterior walls, and simplifies the on-site construction process.

✦ Generated by Eureka AI based on patent content.

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Abstract

A three-dimensional adjustable prefabricated UHPC modular outer wall connecting assembly comprises a UHPC outer wall body, a U-shaped bearing hanging piece is fixedly installed on the inner side face of the UHPC outer wall body, the U-shaped bearing hanging piece comprises a fixing section and a connecting section, and the fixing section and the connecting section are connected through a flush joint section; the connecting section of the U-shaped bearing hanging piece extends into a U-shaped cavity of the U-shaped switching bracket and is connected with the U-shaped switching bracket through a bearing bolt set, and the U-shaped switching bracket is fixedly connected to the main body steel structure. A threaded sleeve is arranged on the outer side face of the connecting section of the U-shaped bearing hanging piece, the interior of the threaded sleeve is in threaded connection with a height adjusting bolt set through threads, and the lower end of the height adjusting bolt set penetrates through the threaded sleeve and abuts against the upper surface of the bearing bolt set. According to the prefabricated UHPC outer wall, the defects in the prior art are overcome, the problem that installation cannot be achieved due to the construction precision error of a main body structure can be effectively solved, and the fault-tolerant capability of the prefabricated UHPC outer wall is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of exterior wall panels, and in particular to a three-dimensionally adjustable prefabricated UHPC modular exterior wall connection component. Background Art

[0002] Precast concrete exterior wall panels are gradually gaining attention as an important form of prefabricated building envelope structure. Exterior wall panels are prefabricated in factories and installed at construction sites, reducing on-site construction workload and complying with the development concept of "four savings and one environmental protection". As the main enclosure component in prefabricated buildings, the key construction technology of exterior wall panels will directly affect the building energy consumption index and indoor living comfort, and is an important way to realize residential industrialization and promote energy-saving buildings.

[0003] The existing traditional prefabricated exterior wall panels use ordinary concrete as the material. In order to meet the requirements of strength and durability of the exterior panels, the panels are generally thick and heavy. In addition, the thermal conductivity of the wall made of concrete is too large, and the insulation and energy-saving performance are poor. In addition, the existing wall panel connectors have complex structures, single functions, heavy weight, and cannot be adjusted during installation. The positioning is not accurate enough, resulting in large installation errors, which seriously affects the connection quality. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a three-dimensional adjustable prefabricated UHPC modular exterior wall connection component, which overcomes the shortcomings of the prior art, has a reasonable design, can effectively solve the problem of installation failure caused by the construction accuracy error of the main structure, and improves the fault tolerance of the prefabricated UHPC exterior wall.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A three-dimensionally adjustable prefabricated UHPC modular exterior wall connection component comprises a UHPC exterior wall body, wherein a U-shaped load-bearing hanger is fixedly installed on the inner side surface of the UHPC exterior wall body, wherein the U-shaped load-bearing hanger comprises a fixed section and a connecting section, wherein the fixed section and the connecting section are connected via a flat section; wherein the connecting section of the U-shaped load-bearing hanger extends into a U-shaped cavity of a U-shaped transition bracket and is connected to the U-shaped transition bracket via a load-bearing bolt group, wherein the U-shaped transition bracket is fixedly connected to a main steel structure; wherein a threaded sleeve is arranged on the outer side surface of the connecting section of the U-shaped load-bearing hanger, wherein the threaded sleeve is threadedly connected to a height-adjusting bolt group via a thread, wherein the lower end of the height-adjusting bolt group passes through the threaded sleeve and contacts the upper surface of the load-bearing bolt group.

[0007] Preferably, a downwardly opening mounting notch is provided on the surface of the connecting section of the U-shaped load-bearing hanger, and the connecting section of the U-shaped load-bearing hanger is movably connected to the outer surface of the load-bearing bolt group through the mounting notch.

[0008] Preferably, a bell mouth is provided at the lower end of the mounting slot.

[0009] Preferably, the fixed section of the U-shaped load-bearing hanger is connected to the UHPC outer wall through an embedded sleeve connecting assembly, the embedded sleeve connecting assembly includes an embedded sleeve and a connecting bolt, the embedded sleeve is fixedly embedded in the UHPC outer wall, a through hole is provided on the surface of the fixed section of the U-shaped load-bearing hanger, the threaded end of the connecting bolt passes through the through hole and is connected to the embedded sleeve through a thread.

[0010] Preferably, a groove-type mounting plate is also installed on the main steel structure, and one end of the L-shaped transfer angle code is connected to the upper side surface of the UHPC outer wall by a connecting bolt. One end of the U-shaped constraint hanger is fixedly connected to the inner side surface of the UHPC outer wall. The other end of the U-shaped constraint hanger is provided with a downwardly opening constraint notch, and the other end of the L-shaped transfer angle code is clamped in the constraint notch.

[0011] Preferably, the surface of the groove-type mounting plate is provided with left and right adjustment grooves, and the surface of one end of the L-shaped transfer angle code is provided with front and rear adjustment grooves, the front and rear adjustment grooves and the left and right adjustment grooves are arranged perpendicular to each other, and the connecting bolts pass through the front and rear adjustment grooves and the left and right adjustment grooves in sequence and are connected and fixed to the main steel structure.

[0012] Preferably, the U-shaped restraint hanger is connected to the UHPC outer wall through a pre-embedded sleeve connection assembly.

[0013] The utility model provides a three-dimensional adjustable prefabricated UHPC modular exterior wall connection component. It has the following beneficial effects: the connection section of the U-shaped load-bearing hanger is inserted into the outer surface of the load-bearing bolt group through the installation notch, so that the position of the entire UHPC exterior wall in the left and right directions can be accurately positioned and adjusted by sliding the axial position of the U-shaped load-bearing hanger on the load-bearing bolt group. And the load-bearing bolt group is used to achieve the support effect of the U-shaped load-bearing hanger in the height direction. By rotating the height adjustment bolt group, the lower end of the height adjustment bolt group is in conflict with the upper surface of the load-bearing bolt group, so that the axial position of the height adjustment bolt group relative to the threaded sleeve can be adjusted to achieve micro-adjustment of the entire UHPC exterior wall in the height direction. Then it can effectively solve the problem of installation failure caused by the construction accuracy error of the main structure, improve the fault tolerance of the prefabricated UHPC exterior wall, and bring convenience to on-site construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the present invention or the prior art, the drawings required for describing the prior art are briefly introduced below.

[0015] Figure 1 A schematic diagram of the structure of the utility model;

[0016] Figure 2 A cross-sectional schematic diagram of the position of the U-shaped load-bearing hanger in the utility model;

[0017] Figure 3 A schematic diagram of the structure in which the U-shaped load-bearing hanger is connected to the U-shaped transfer bracket in the utility model;

[0018] Figure 4 A cross-sectional schematic diagram of the location of the U-shaped restraining hanger in the utility model;

[0019] Description of the numbers in the figure:

[0020] 1. UHPC exterior wall; 2. Main steel structure; 3. U-shaped load-bearing hanger; 4. Load-bearing bolt group; 5. U-shaped transfer bracket; 6. Threaded sleeve; 7. Height adjustment bolt group; 8. Installation notch; 9. Embedded sleeve connection assembly; 10. Grooved mounting plate; 11. L-shaped transfer angle code; 12. U-shaped restraint hanger; 13. Restraint notch; 14. Left and right adjustment slots; 15. Front and rear adjustment slots; 16. Connecting bolts. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention.

[0022] Embodiment 1, as Figure 1-4 As shown, a three-dimensionally adjustable prefabricated UHPC modular exterior wall connection component comprises a UHPC exterior wall body 1, a U-shaped load-bearing hanger 3 is fixedly installed on the inner side surface of the UHPC exterior wall body 1, the U-shaped load-bearing hanger 3 comprises a fixed section and a connecting section, the fixed section and the connecting section are connected via a flat section; the connecting section of the U-shaped load-bearing hanger 3 extends into the U-shaped cavity of the U-shaped transition bracket 5, and is connected to the U-shaped transition bracket 5 via a load-bearing bolt group 4, and the U-shaped transition bracket 5 is fixedly connected to the main steel structure 2; a threaded sleeve 6 is provided on the outer side surface of the connecting section of the U-shaped load-bearing hanger 3, the threaded sleeve 6 is threadedly connected to the height-adjusting bolt group 7 via a thread, and the lower end of the height-adjusting bolt group 7 passes through the threaded sleeve 6 and conflicts with the upper surface of the load-bearing bolt group 4.

[0023] Working principle:

[0024] Before installation, the U-shaped transfer bracket 5 is first connected to the main steel structure 2 or the reinforcing rib plate of the main steel structure 2 by welding or fastening; when the wall panel is to be installed on site, the connecting section of the U-shaped load-bearing hanger 3 on the inner side of the UHPC outer wall 1 is first extended into the U-shaped cavity of the U-shaped transfer bracket 5. In this embodiment, the surface of the connecting section of the U-shaped load-bearing hanger 3 is provided with a downwardly opening mounting notch 8, and the connecting section of the U-shaped load-bearing hanger 3 is movably connected to the outer surface of the load-bearing bolt group 4 through the mounting notch 8. Therefore, the connecting section of the U-shaped load-bearing hanger 3 can be inserted into the outer surface of the load-bearing bolt group 4 through the mounting notch 8, and then the axial position of the U-shaped load-bearing hanger 3 on the load-bearing bolt group 4 can be adjusted by sliding, so as to realize the precise positioning and adjustment of the position of the entire UHPC outer wall 1 in the left and right directions. When the position of the UHPC outer wall 1 in the left-right direction is adjusted appropriately, the load-bearing bolt group 4 can be locked and fixed by matching with the nut to achieve the supporting effect of the U-shaped load-bearing hanger 3 in the height direction.

[0025] Afterwards, the height adjustment bolt group 7 can be rotated so that the lower end of the height adjustment bolt group 7 contacts the upper surface of the load-bearing bolt group 4, thereby adjusting the axial position of the height adjustment bolt group 7 relative to the threaded sleeve 6 to achieve micro-adjustment of the entire UHPC outer wall 1 in the height direction. This can effectively solve the problem of installation failure caused by the construction accuracy error of the main structure, improve the fault tolerance of the prefabricated UHPC outer wall 1, and bring convenience to on-site construction.

[0026] Embodiment 2, as a further preferred embodiment of embodiment 1, a bell mouth is provided at the lower end of the mounting notch 8. The bell mouth enables the connecting section of the U-shaped load-bearing hanger 3 to be guided and positioned when it is clamped to the outer surface of the load-bearing bolt group 4, so as to achieve a quick clamping effect between the connecting section of the U-shaped load-bearing hanger 3 and the load-bearing bolt group 4.

[0027] Embodiment 3, as a further preferred solution of embodiment 1, the fixed section of the U-shaped load-bearing hanger 3 is connected to the UHPC outer wall 1 through an embedded sleeve connecting assembly 9, the embedded sleeve connecting assembly 9 includes an embedded sleeve and a connecting bolt, the embedded sleeve is fixedly embedded in the UHPC outer wall 1, and a through hole is provided on the surface of the fixed section of the U-shaped load-bearing hanger 3, and the threaded end of the connecting bolt passes through the through hole and is connected to the embedded sleeve through a thread.

[0028] When producing and casting the UHPC outer wall 1, an embedded sleeve can be pre-embedded on the inner side of the UHPC outer wall 1, so that during installation, the U-shaped load-bearing hanger 3 can be effectively fixed by directly connecting the bolts and the threaded connection relationship of the embedded sleeve, thereby effectively ensuring the stability of the connection between the U-shaped load-bearing hanger 3 and the UHPC outer wall 1.

[0029] Embodiment 4, as a further preferred solution of embodiment 1, a grooved mounting plate 10 is further installed on the main steel structure 2, one end of the L-shaped transfer angle code 11 is connected to the grooved mounting plate 10 by a connecting bolt 16, one end of the U-shaped constraint hanger 12 is fixedly connected to the inner side of the UHPC outer wall 1, the other end of the U-shaped constraint hanger 12 is provided with a constraint notch 13 opening downward, and the other end of the L-shaped transfer angle code 11 is clamped in the constraint notch 13. When the wall panel is constructed and installed on site, the constraint notch 13 of the U-shaped constraint hanger 12 can be clamped with one end of the L-shaped transfer angle code 11 to achieve a constraint effect on the position of the entire UHPC outer wall 1.

[0030] In addition, in this embodiment, a left and right adjustment groove 14 is opened on the surface of the groove-type mounting plate 10, and a front and rear adjustment groove 15 is opened on the surface of one end of the L-shaped transfer angle code 11. The front and rear adjustment grooves 15 and the left and right adjustment grooves 14 are arranged perpendicular to each other, and the connecting bolts 16 pass through the front and rear adjustment grooves 15 and the left and right adjustment grooves 14 in sequence and are connected and fixed to the main steel structure 2.

[0031] Therefore, when installing the L-shaped transfer angle bracket 11, the left and right adjustment slots 14 can be used to adjust the L-shaped transfer angle bracket 11 in the left and right direction relative to the main steel structure 2, and the front and rear adjustment slots 15 can be used to adjust the L-shaped transfer angle bracket 11 in the front and rear direction relative to the main steel structure 2, so that the L-shaped transfer angle bracket 11 can be accurately positioned in the restraint notch 13 of the U-shaped restraint hanger 12. This also effectively improves the fault tolerance of the prefabricated UHPC modular exterior wall.

[0032] Embodiment 5, as a further preferred solution of embodiment 1, the U-shaped restraint hanger 12 is connected to the UHPC outer wall 1 through the embedded sleeve connection assembly 9. Therefore, during installation, the function of the embedded sleeve connection assembly 9 can be directly used to achieve an effective fixing effect on the U-shaped restraint hanger 12, thereby effectively ensuring the stability of the connection between the U-shaped restraint hanger 12 and the UHPC outer wall 1.

[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A three-dimensional adjustable prefabricated UHPC modular exterior wall connection assembly, characterized in that: The invention comprises a UHPC outer wall (1), wherein a U-shaped load-bearing hanger (3) is fixedly installed on the inner side surface of the UHPC outer wall (1), wherein the U-shaped load-bearing hanger (3) comprises a fixing section and a connecting section, wherein the fixing section and the connecting section are connected via a flat section; the connecting section of the U-shaped load-bearing hanger (3) extends into a U-shaped cavity of a U-shaped transition bracket (5) and is connected to the U-shaped transition bracket (5) via a load-bearing bolt group (4), wherein the U-shaped transition bracket (5) is fixedly connected to a main steel structure (2); a threaded sleeve (6) is arranged on the outer side surface of the connecting section of the U-shaped load-bearing hanger (3), wherein the threaded sleeve (6) is threadedly connected to a height adjustment bolt group (7) via a thread, wherein the lower end of the height adjustment bolt group (7) passes through the threaded sleeve (6) and contacts the upper surface of the load-bearing bolt group (4).

2. A three-dimensionally adjustable prefabricated UHPC modular exterior wall connection assembly according to claim 1, characterized in that: A downwardly opening mounting notch (8) is provided on the surface of the connection section of the U-shaped load-bearing hanger (3); the connection section of the U-shaped load-bearing hanger (3) is movably connected to the outer surface of the load-bearing bolt group (4) via the mounting notch (8).

3. A three-dimensionally adjustable prefabricated UHPC modular exterior wall connection assembly according to claim 2, characterized in that: The lower end of the installation slot (8) is provided with a bell mouth.

4. The three-dimensionally adjustable prefabricated UHPC modular exterior wall connection assembly according to claim 1, characterized in that: The fixed section of the U-shaped load-bearing hanger (3) is connected to the UHPC outer wall (1) via an embedded sleeve connection assembly (9); the embedded sleeve connection assembly (9) comprises an embedded sleeve and a connection bolt; the embedded sleeve is fixedly embedded in the UHPC outer wall (1); a through hole is provided on the surface of the fixed section of the U-shaped load-bearing hanger (3); a threaded end of the connection bolt passes through the through hole and is connected to the embedded sleeve via a thread.

5. The three-dimensionally adjustable prefabricated UHPC modular exterior wall connection assembly according to claim 1, characterized in that: A groove-type mounting plate (10) is also installed on the main steel structure (2), and one end of an L-shaped transfer angle bracket (11) is connected to the groove-type mounting plate (10) via a connecting bolt (16). One end of a U-shaped constraint hanger (12) is fixedly connected to the inner side surface of the UHPC outer wall (1), and the other end of the U-shaped constraint hanger (12) is provided with a constraint notch (13) opening downward, and the other end of the L-shaped transfer angle bracket (11) is clamped in the constraint notch (13).

6. The three-dimensionally adjustable prefabricated UHPC modular exterior wall connection assembly according to claim 5, characterized in that: The surface of the groove-type mounting plate (10) is provided with a left-right adjustment groove (14), and the surface of one end of the L-shaped transfer angle code (11) is provided with a front-back adjustment groove (15), the front-back adjustment groove (15) and the left-right adjustment groove (14) are arranged perpendicular to each other, and the connecting bolt (16) passes through the front-back adjustment groove (15) and the left-right adjustment groove (14) in sequence and is connected and fixed to the main steel structure (2).

7. The three-dimensionally adjustable prefabricated UHPC modular exterior wall connection assembly according to claim 5, characterized in that: The U-shaped restraining hanger (12) is connected to the UHPC outer wall (1) via a pre-embedded sleeve connection assembly (9).