Middle cylinder assembly of hydraulic breaking hammer

Abstract

The utility model discloses a middle cylinder assembly of a hydraulic breaking hammer, which relates to the related field of hydraulic breaking hammers and comprises a middle cylinder, a damping mechanism, a piston rod and a filtering mechanism, the damping mechanism is adhered to the right end in the middle cylinder, the piston rod is inserted into the damping mechanism, the filtering mechanism is fixedly connected to the left end of the middle cylinder, and the damping mechanism is arranged. By controlling the pressure of external inflation equipment, the phenomenon that the air bag exceeds the pressure resistance limit in the inflation process and is broken or invalid is prevented, damping is conducted through the air bag, then the air bag is protected through the carbon fiber composite material layer, and the service life of the air bag is prolonged; a filtering mechanism is arranged, a first filtering plate and a second filtering plate are replaced through an electromagnetic plate, the first filtering plate and the second filtering plate are prevented from being blocked, the later use effect is prevented from being affected, the first filtering plate and the second filtering plate are arranged at the left end of the middle cylinder, and the first filtering plate and the second filtering plate are prevented from being damaged by movement of a piston rod.

Description

Technical Field

[0001] The utility model relates to the relevant field of hydraulic breaker hammers, in particular to a hydraulic breaker hammer cylinder assembly. Background Art

[0002] A hydraulic breaker is a highly efficient crushing machine that converts hydraulic energy into mechanical impact energy. It can effectively expand the host function as a load-bearing device and is widely used in railways, highways, mines, water conservancy, national defense projects and municipal construction projects. A hydraulic breaker includes a front cylinder, a middle cylinder, a rear cylinder, a drill rod, a piston and a reversing valve.

[0003] During use, it is difficult for the existing hydraulic breaker cylinder to effectively absorb the impact and vibration generated during the movement of the piston, which may cause the movement of the piston to be relatively unstable, reducing the overall operating efficiency and service life of the equipment. In addition, when some equipment uses air bags for shock absorption, it is difficult to increase the service life of the air bags. At the same time, when inflating the air bags, it is difficult to detect the pressure of the hydraulic breaker cylinder, which may cause the air bags to exceed their pressure resistance limit during the inflation process, resulting in air bag rupture or failure. During use of the existing hydraulic breaker cylinder, the filter is usually set at the front end, and the piston may frequently hit the filter when moving, causing the filter to be damaged prematurely, making it difficult to achieve a filtering effect. Utility Model Content

[0004] Therefore, in order to solve the above-mentioned deficiencies, the utility model provides a hydraulic breaker cylinder assembly.

[0005] The utility model is realized by constructing a hydraulic breaker middle cylinder assembly, which comprises a middle cylinder, a damping mechanism is adhesively connected to the right end of the middle cylinder, a piston rod is inserted into the damping mechanism, and a filter mechanism is fixedly connected to the left end of the middle cylinder;

[0006] The shock absorbing mechanism comprises a carbon fiber composite material layer, to which the right end of the middle cylinder is adhesively connected; an airbag, to which the airbag is adhesively connected in the carbon fiber composite material layer; and a hose, to which the front end of the airbag is fixedly connected.

[0007] Preferably, the shock absorbing mechanism further comprises a solenoid valve, which is fixedly connected to the air outlet of the hose; and a pressure sensor, which is fixedly connected to the right end of the top of the middle cylinder.

[0008] Preferably, the filtering mechanism includes a filter box, which is fixedly connected to the left end of the middle cylinder; an alarm, which is fixedly connected to the front end of the top of the filter box; a timer, which is fixedly connected to the front end of the filter box; and an electromagnetic plate, with two sets of electromagnetic plates fixedly connected to the top and bottom of the filter box.

[0009] Preferably, the filtering mechanism also includes a first filter plate, and the outer walls of the left-end electromagnetic plates at the top and bottom of the filter box are both slidably connected to the first filter plate; a second filter plate, and the outer walls of the right-end electromagnetic plates at the top and bottom of the filter box are both slidably connected to the second filter plate.

[0010] Preferably, the hose passes through the right side of the front end of the middle cylinder and is slidably connected to the inside thereof, and the pressure sensor is electrically connected to an external current output device.

[0011] Preferably, the timer is electrically connected to the alarm, and the electromagnetic plate is electrically connected to the external current output device.

[0012] Preferably, the first filter plate and the second filter plate are both provided with slide grooves at the top and the bottom, and the electromagnetic plate is magnetically adsorbed to the slide grooves in the first filter plate and the second filter plate.

[0013] The utility model has the following advantages: The utility model provides a hydraulic breaker cylinder assembly through improvement, which has the following improvements compared with the same type of equipment:

[0014] The utility model discloses a hydraulic breaker middle cylinder assembly, which is provided with a shock absorbing mechanism, and controls the pressure of the external inflation device to prevent the airbag from exceeding its pressure resistance limit during the inflation process, thereby preventing the airbag from rupturing or failing. The airbag is then used for shock absorption, and then the carbon fiber composite material layer is used to protect the airbag, thereby increasing the service life of the airbag.

[0015] The utility model discloses a hydraulic breaker middle cylinder assembly, which is provided with a filtering mechanism, and replaces the first filter plate and the second filter plate through an electromagnetic plate to prevent the first filter plate and the second filter plate from being blocked and affecting the later use effect, and the first filter plate and the second filter plate are arranged at the left end of the middle cylinder to prevent the piston rod from moving and causing damage to the first filter plate and the second filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the middle cylinder of the utility model;

[0017] Figure 2 It is a three-dimensional structural diagram of the shock absorbing mechanism of the utility model;

[0018] Figure 3 It is a three-dimensional exploded structural diagram of the filtering mechanism of the utility model.

[0019] Among them: middle cylinder-1, shock absorbing mechanism-2, carbon fiber composite material layer-21, airbag-22, hose-23, solenoid valve-24, pressure sensor-25, piston rod-3, filter mechanism-4, filter box-41, alarm-42, timer-43, electromagnetic plate-44, first filter plate-45, second filter plate-46. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1 to Figure 3 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0021] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] Embodiment 1:

[0024] See also Figure 1-2 The utility model is a hydraulic breaker cylinder assembly, comprising a cylinder 1, a damping mechanism 2 is adhesively connected to the right end of the cylinder 1, a piston rod 3 is inserted into the damping mechanism 2, and a filter mechanism 4 is fixedly connected to the left end of the cylinder 1;

[0025] The shock absorbing mechanism 2 includes a carbon fiber composite material layer 21 . The carbon fiber composite material layer 21 is adhesively connected to the right end of the middle cylinder 1 . The carbon fiber composite material layer 21 is convenient for protecting the airbag 22 .

[0026] An airbag 22 is adhesively connected inside the carbon fiber composite material layer 21 , and a hose 23 is fixedly connected to the front end of the airbag 22 . The airbag 22 is convenient for increasing the service life of the middle cylinder 1 and the piston rod 3 .

[0027] A solenoid valve 24 is fixedly connected to the air outlet of the hose 23 , and a pressure sensor 25 is fixedly connected to the right end of the top of the middle cylinder 1 . The pressure sensor 25 is convenient for detecting the pressure in the middle cylinder 1 .

[0028] The hose 23 passes through the front right side of the middle cylinder 1 and is slidably connected to the inside thereof, and the pressure sensor 25 is electrically connected to an external current output device.

[0029] The working principle of a hydraulic breaker cylinder assembly based on the first embodiment is:

[0030] When shock absorption is required, the pressure in the middle cylinder 1 is detected by the pressure sensor 25, and the detection information is transmitted to the external display screen to obtain the pressure size in the middle cylinder 1, and then the external inflation device is connected to the hose 23, and the solenoid valve 24 is started, and then the pressure of the external inflation device is controlled, so that the inflation pressure is much smaller than the pressure in the middle cylinder 1, and then the gas is transmitted to the airbag 22 through the hose 23 to complete the inflation of the airbag 22, to prevent the airbag 22 from exceeding its pressure limit during the inflation process, resulting in the rupture or failure of the airbag 22, and the airbag 22 is used to reduce shock when the piston rod 3 moves, thereby increasing the service life of the middle cylinder 1 and the piston rod 3, and when the airbag 22 is in use, the carbon fiber composite material layer 21 is used to protect the airbag 22, thereby increasing the service life of the airbag 22.

[0031] Embodiment 2:

[0032] See also Figure 3 Compared with the first embodiment, the utility model of a hydraulic breaker middle cylinder assembly further includes: a filter mechanism 4, the filter mechanism 4 includes a filter box 41, the left end of the middle cylinder 1 is fixedly connected with the filter box 41, the top front end of the filter box 41 is fixedly connected with an alarm 42, and the alarm 42 is convenient for reminding the staff to stop the electromagnetic plate 44 from working.

[0033] A timer 43 is fixedly connected to the front end of the filter box 41 , and two sets of electromagnetic plates 44 are fixedly connected to the top and bottom of the filter box 41 . The electromagnetic plates 44 facilitate magnetic adsorption of the first filter plate 45 and the second filter plate 46 .

[0034] The outer walls of the left end electromagnetic plates 44 at the top and bottom of the filter box 41 are slidably connected to the first filter plate 45, and the outer walls of the right end electromagnetic plates 44 at the top and bottom of the filter box 41 are slidably connected to the second filter plate 46. The first filter plate 45 and the second filter plate 46 facilitate filtering of the middle cylinder 1.

[0035] The timer 43 is electrically connected to the alarm 42, the electromagnetic plate 44 is electrically connected to the external current output device, and the first filter plate 45 and the second filter plate 46 are both provided with slide grooves at the top and bottom, so that the timer 43 can easily drive the alarm 42 to work.

[0036] The electromagnetic plate 44 is magnetically adsorbed to the inner grooves of the first filter plate 45 and the second filter plate 46 .

[0037] In this embodiment:

[0038] When filtering is required, the staff sets the required time through the timer 43 and starts the timer 43. Then the staff drives the first filter plate 45 and the second filter plate 46 to move from front to back, so that the first filter plate 45 and the second filter plate 46 are inserted into the electromagnetic plate 44 through the top and bottom slide grooves thereof, and then drives the electromagnetic plate 44 to work through the external current output device, so that the electromagnetic plate 44 magnetically adsorbs the first filter plate 45 and the second filter plate 46, completes the installation of the first filter plate 45 and the second filter plate 46, and then the first filter plate 45 and the second filter plate 46 are used to filter the middle cylinder 1. When the timer 43 reaches the set time, the timer 43 transmits an electrical signal to the alarm 42, and the alarm 42 reminds the staff to stop the electromagnetic plate 44 from working, replace the first filter plate 45 and the second filter plate 46, prevent the first filter plate 45 and the second filter plate 46 from being blocked, and affect the later use effect, and set the first filter plate 45 and the second filter plate 46 at the left end of the middle cylinder 1 to prevent the piston rod 3 from moving and damaging the first filter plate 45 and the second filter plate 46.

[0039] The utility model provides a hydraulic breaker cylinder assembly through improvement, and a shock absorbing mechanism 2 is arranged. By controlling the pressure of the external inflation device, the airbag 22 is prevented from exceeding its pressure resistance limit during the inflation process, resulting in the phenomenon of the airbag 22 rupture or failure. The airbag 22 is then used for shock absorption, and then the carbon fiber composite material layer 21 is used to protect the airbag 22, thereby increasing the service life of the airbag 22; a filtering mechanism 4 is arranged, and the first filter plate 45 and the second filter plate 46 are replaced by the electromagnetic plate 44 to prevent the first filter plate 45 and the second filter plate 46 from being blocked and affecting the later use effect, and the first filter plate 45 and the second filter plate 46 are arranged at the left end of the cylinder 1 to prevent the piston rod 3 from moving and causing damage to the first filter plate 45 and the second filter plate 46.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0041] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A hydraulic breaker cylinder assembly, comprising a cylinder (1), a damping mechanism (2) being adhesively connected to the right end of the cylinder (1), a piston rod (3) being inserted into the damping mechanism (2), and a filter mechanism (4) being fixedly connected to the left end of the cylinder (1); Features: The shock absorbing mechanism (2) comprises: a carbon fiber composite material layer (21), the carbon fiber composite material layer (21) being adhesively connected to the right end of the middle cylinder (1); an airbag (22), the airbag (22) being adhesively connected to the carbon fiber composite material layer (21); and a hose (23), the front end of the airbag (22) being fixedly connected to the hose (23).

2. According to claim 1, a hydraulic breaker cylinder assembly is characterized in that: The shock absorbing mechanism (2) further comprises: a solenoid valve (24), to which the air outlet of the hose (23) is fixedly connected; and a pressure sensor (25), to which the right end of the top of the middle cylinder (1) is fixedly connected.

3. According to claim 2, a hydraulic breaker cylinder assembly is characterized in that: The filtering mechanism (4) comprises: a filtering box (41), the left end of the middle cylinder (1) being fixedly connected to the filtering box (41); an alarm (42), the front end of the top of the filtering box (41) being fixedly connected to the alarm (42); a timer (43), the front end of the filtering box (41) being fixedly connected to the timer (43); and an electromagnetic plate (44), two sets of electromagnetic plates (44) being fixedly connected to the top and bottom of the filtering box (41).

4. According to claim 3, a hydraulic breaker cylinder assembly is characterized in that: The filtering mechanism (4) further comprises: a first filter plate (45), the outer walls of the left-end electromagnetic plates (44) at the top and bottom of the filter box (41) being slidably connected to the first filter plate (45); and a second filter plate (46), the outer walls of the right-end electromagnetic plates (44) at the top and bottom of the filter box (41) being slidably connected to the second filter plate (46).

5. According to claim 4, a hydraulic breaker cylinder assembly is characterized in that: The hose (23) passes through the front right side of the middle cylinder (1) and is slidably connected to the inside thereof, and the pressure sensor (25) is electrically connected to an external current output device.

6. The hydraulic breaker cylinder assembly according to claim 5, characterized in that: The timer (43) is electrically connected to the alarm (42), and the electromagnetic plate (44) is electrically connected to an external current output device.

7. The hydraulic breaker cylinder assembly according to claim 6, characterized in that: The first filter plate (45) and the second filter plate (46) are both provided with slide grooves at the top and bottom, and the electromagnetic plate (44) is magnetically adsorbed to the slide grooves in the first filter plate (45) and the second filter plate (46).

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