High-temperature-resistant fused brick

By designing high-temperature resistant electromelt bricks, using latch combination and protective coating technology, the problem of easy cracking and low replacement efficiency of electromelt bricks during impact or vibration is solved, achieving higher wear and temperature resistance, and a more convenient replacement process.

CN222670681UActive Publication Date: 2025-03-25JIANGSU DANNAI ALUMINA MATERIALS CO LTD
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Patent Information

Application Number
CN202421208685.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-25
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Existing electric molten bricks are prone to rupture when subjected to severe impact or vibration, and have a short service life and need to be replaced or repaired regularly. The brick replacement efficiency in the existing furnace is low, which can easily lead to cracking of surrounding bricks.

Method used

A high-temperature resistant electromelt brick is designed, which is arranged on the inner wall of the furnace by combining the electromelt brick body and the pin. The bracket slides along the inner wall of the furnace, which facilitates the replacement and fixation of the electromelt bricks. The surface of the electromelting brick is covered with protective coating to improve wear and temperature resistance.

Benefits of technology

It realizes convenient replacement and fixation of electric molten bricks, improves replacement efficiency, reduces the risk of surrounding bricks breakage, and improves the wear and temperature resistance of electric molten bricks through protective coatings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature-resistant electric smelting brick which comprises a plurality of electric smelting brick bodies and a smelting furnace, the plurality of electric smelting brick bodies can be uniformly arranged on the inner wall of the smelting furnace, each electric smelting brick body is of a cuboid structure, inserting grooves are formed in the two sides of the surface of each electric smelting brick body, and the inserting grooves are communicated with the inserting grooves. The utility model relates to the technical field of electrically-fused bricks, in particular to an electrically-fused brick which comprises an electrically-fused brick body, the surface of the electrically-fused brick body is evenly covered with protective paint, the protective paint can improve abrasion resistance and temperature resistance of the electrically-fused brick, and the electrically-fused brick aims at solving the problem that the electrically-fused brick is inconvenient to replace. The electric smelting brick has the technical effects that the electric smelting brick body and the bolt are arranged on the inner wall of the smelting furnace in an insertion combination mode, replacement can be more convenient, and the abrasion resistance and the temperature resistance of the electric smelting brick body can be improved through the protective coating on the surface of the electric smelting brick body.
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Description

Technical Field

[0001] The utility model relates to the technical field of fused bricks, in particular to a high temperature resistant fused brick. Background Art

[0002] Fused bricks are a special-purpose refractory material, mainly made of raw materials such as zirconium aluminate, zirconium oxide, and aluminum oxide. This type of brick is usually used for the lining of equipment such as high-temperature industrial kilns and smelting furnaces, and can withstand corrosion and thermal shock at extremely high temperatures. Fused bricks are widely used in metallurgy, glass, cement and other industries because of their excellent temperature resistance and fire resistance. It can maintain stable physical and chemical properties under high temperature conditions, is not easily affected by thermal stress and corrosion, and ensures the normal operation and service life of the equipment. By using fused bricks, industrial production equipment can operate stably in high temperature environments, thereby improving production efficiency and product quality. Fused bricks are widely used in metallurgy, glass, cement and other industries, supporting the normal operation of these industries and are of great significance to the entire industrial production.

[0003] Although fused bricks have good fire resistance at high temperatures, they are easy to break when subjected to severe impact or vibration. The handling and placement of materials during regular use can easily cause the fused bricks to break, and after long-term use, the fire resistance of the fused bricks will gradually decrease, requiring regular replacement or repair. Most of the existing smelting furnaces have fused bricks built inside. If a brick breaks or needs to be replaced due to insufficient fire resistance, it is inconvenient and often requires the target brick to be carefully broken and then rebuilt, which is not only inefficient but also prone to the risk of surrounding bricks breaking.

[0004] In view of this, we propose a high temperature resistant fused brick. Utility Model Content

[0005] Therefore, the purpose of the utility model is to provide a high temperature resistant fused brick to solve the above problems in the prior art.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] According to the first aspect of the utility model, it includes an electric fusion brick body and a furnace. The number of the electric fusion brick bodies is several, and the several electric fusion brick bodies can be evenly arranged on the inner wall of the furnace. The electric fusion brick body is a rectangular structure, and slots are opened on both sides of the surface of the electric fusion brick body. The surface of the electric fusion brick body is evenly covered with a protective coating, and the protective coating can improve the wear resistance and temperature resistance of the electric fusion brick.

[0008] Furthermore, slide grooves are provided on both sides of the bottom of the inner wall of the furnace, a bracket is provided on the inner wall of the furnace, slide rails are provided on both sides of the bracket, the slide rail surfaces on both sides of the bracket are slidably connected to the inner wall of the slide groove of the furnace, and a handle is fixedly installed on one side of the top surface of the bracket.

[0009] Furthermore, the top surface of the bracket is evenly arranged with fused brick bodies, and a plurality of the fused brick bodies are arranged transversely to form a base.

[0010] Furthermore, the base is provided with side walls on three sides perpendicular to the top surface, the two sides of the side walls are composed of a number of vertically arranged fused brick bodies, and the middle of the side walls is composed of a number of horizontally arranged fused brick bodies.

[0011] Furthermore, a top plate is arranged on the top of the side wall, and square protrusions are evenly arranged on the bottom surface of the top plate. The top plate is made of the same material as the fused brick body.

[0012] Furthermore, the square protrusions on the top surface of the top plate can be inserted and connected with the slots on the surface of the fusion brick body, and the fusion brick bodies are connected to each other by pins.

[0013] Furthermore, the protective coating comprises an anti-oxidation layer, the surface of the anti-oxidation layer is evenly covered with a heat-resistant layer, and the surface of the heat-resistant layer is evenly covered with a wear-resistant layer.

[0014] Furthermore, the anti-oxidation layer is made of graphite coating material, the temperature-resistant layer is made of silicon carbide-based ceramic coating, and the wear-resistant layer is made of epoxy resin coating material.

[0015] The utility model has the following advantages: the utility model arranges the electric fusion brick body and the pin insertion combination on the inner wall of the furnace, which is convenient for replacing the damaged electric fusion brick body in the furnace. The electric fusion brick bodies are fixed by pins. When the capacitor brick body needs to be replaced, the bracket is pulled out along the inner wall of the furnace, and the pin is pulled out from the outside to replace the electric fusion brick body. Compared with traditional electric fusion bricks built in the furnace, replacement can be more convenient, and the wear resistance and temperature resistance of the electric fusion brick body can be improved by the protective coating on the surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of a furnace for high temperature resistant electric fused bricks of the utility model;

[0017] Figure 2 It is a schematic diagram of a bracket sliding out of a high temperature resistant fused brick of the utility model;

[0018] Figure 3 This is a schematic diagram of the fused brick and the pin structure of a high temperature resistant fused brick of the utility model;

[0019] Figure 4 The utility model is a schematic diagram of a fused brick coating of a high temperature resistant fused brick.

[0020] In the figure: 11, electric fused brick body, 111, anti-oxidation layer, 112, heat-resistant layer, 113, wear-resistant layer, 12, slot, 13, latch, 21, base, 22, side wall, 23, top plate, 31, furnace, 32, bracket, 321, handle. DETAILED DESCRIPTION

[0021] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0022] like Figure 1-Figure 3 As shown, a high temperature resistant fused brick in the embodiment of the first aspect of the utility model comprises a fused brick body 11 and a melting furnace 31, the number of the fused brick bodies 11 is several, and the several fused brick bodies 11 can be evenly arranged on the inner wall of the melting furnace 31, the fused brick body 11 is a rectangular parallelepiped structure, and slots 12 are provided on both sides of the surface of the fused brick body 11, and the surface of the fused brick body 11 is evenly covered with a protective coating, which can improve the wear resistance and temperature resistance of the fused brick;

[0023] In the above embodiment, it should be noted that the furnace 31 can heat the internal fusion brick body 11, and an opening is provided on one side of the surface of the furnace 31. The side of the furnace 31 with the opening is rotatably connected to a cabinet door, which can seal the inner wall of the furnace 31. The side of the fusion brick body 11 with the slot 12 faces outward, and the protective coating of the fusion brick body 11 can effectively improve the wear resistance and temperature resistance of the fusion brick body 11. Example 2

[0024] like Figure 1-Figure 3As shown, a high temperature resistant electric fused brick in the embodiment of the first aspect of the utility model includes all the contents of embodiment 1. In addition, slide grooves are provided on both sides of the bottom of the inner wall of the melting furnace 31, and a bracket 32 ​​is provided on the inner wall of the melting furnace 31. Both sides of the bracket 32 ​​are provided with slide rails. The slide rail surfaces on both sides of the bracket 32 ​​are slidably connected with the inner wall of the slide groove of the melting furnace 31. A handle 321 is fixedly installed on one side of the top surface of the bracket 32. The top surface of the bracket 32 ​​is evenly arranged with electric fused brick bodies 11. A plurality of the electric fused brick bodies 11 are arranged horizontally to form a base 21. The base 21 is provided with side walls 22 on three sides perpendicular to the top surface, the two sides of the side walls 22 are composed of a number of vertically arranged fusion brick bodies 11, the middle of the side walls 22 is composed of a number of horizontally arranged fusion brick bodies 11, a top plate 23 is provided on the top of the side wall 22, and the bottom surface of the top plate 23 is evenly provided with square protrusions, the top plate 23 and the fusion brick body 11 are made of the same material, the square protrusions on the top surface of the top plate 23 can be inserted and connected with the slots 12 on the surface of the fusion brick body 11, and the fusion brick bodies 11 are connected to each other by pins 13;

[0025] In the above embodiment, it should be noted that the bracket 32 ​​can slide along the slide groove at the bottom of the inner wall of the furnace 31, and a plurality of fusion brick bodies 11 are evenly arranged on the top surface of the bracket 32, so that when the bracket 32 ​​slides, the fusion brick bodies 11 are driven to slide, and the fusion brick bodies 11 of the base 21 are arranged closely horizontally and fixedly connected by the pins 13, and then the horizontally arranged fusion brick bodies 11 are vertically placed on the surface of the bracket 32, and the fusion brick bodies 11 on both sides of the side wall 22 are vertically placed, and the middle of the side wall 22 is composed of a plurality of horizontally placed fusion brick bodies 11, and the fusion brick bodies 11 are fixedly connected by the pins 13, and then a plurality of such combined layers are stacked to form the side wall 22, so that the surface of the side wall 22 has a certain gap, and a heating wire is placed in the gap on the surface of the side wall 22, and the top plate 23 can buckle the top of the side wall 22. Example 3

[0026] like Figure 4 As shown, a high temperature resistant fused brick in the embodiment of the first aspect of the utility model includes all the contents of embodiment 2, and in addition, the protective coating includes an antioxidant layer 111, the surface of the antioxidant layer 111 is evenly covered with a heat-resistant layer 112, the surface of the heat-resistant layer 112 is evenly covered with a wear-resistant layer 113, the antioxidant layer 111 is made of graphite coating material, the heat-resistant layer 112 is made of silicon carbide-based ceramic coating, and the wear-resistant layer 113 is made of epoxy resin coating material;

[0027] In the above embodiment, it should be noted that the anti-oxidation layer 111 using graphite coating material can help the fused brick to resist oxidation in a high temperature environment, the heat-resistant layer 112 using silicon carbide-based ceramic coating can improve the fire resistance and high temperature resistance of the surface of the fused brick, and the wear-resistant layer 113 using epoxy resin coating can increase the hardness and durability of the surface of the fused brick.

[0028] The use process of the utility model is as follows. When the fusion brick body 11 in the furnace 31 needs to be replaced, the technicians in this field will pull out the fusion brick body 11 by pulling out the bracket 32. At this time, after removing the top plate 23 from the top of the side wall 22, the pin 13 near the fusion brick body 11 that needs to be replaced can be pulled out to assist in replacing the fusion brick body 11. The anti-oxidation layer 111 uses graphite coating material to help the fusion brick resist oxidation in a high temperature environment. The heat-resistant layer 112 uses silicon carbide-based ceramic coating to improve the fire resistance and high temperature resistance of the surface of the fusion brick. The wear-resistant layer 113 uses epoxy resin coating to increase the hardness and durability of the surface of the fusion brick.

[0029] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.

Claims

1. A high temperature resistant fused brick, comprising a fused brick body (11) and a melting furnace (31), characterized in that: The number of the fusion brick bodies (11) is several, and the several fusion brick bodies (11) can be evenly arranged on the inner wall of the furnace (31). The fusion brick body (11) is a rectangular parallelepiped structure. Slots (12) are provided on both sides of the surface of the fusion brick body (11). The surface of the fusion brick body (11) is evenly covered with a protective coating, and the protective coating can improve the wear resistance and temperature resistance of the fusion brick.

2. A high temperature resistant fused brick according to claim 1, characterized in that: Slide grooves are provided on both sides of the bottom of the inner wall of the melting furnace (31), a bracket (32) is provided on the inner wall of the melting furnace (31), and slide rails are provided on both sides of the bracket (32), and the slide rail surfaces on both sides of the bracket (32) are slidably connected to the inner wall of the slide groove of the melting furnace (31).

3. A high temperature resistant fused brick according to claim 2, characterized in that: A handle (321) is fixedly mounted on one side of the top surface of the bracket (32), and electric fusion brick bodies (11) are evenly arranged on the top surface of the bracket (32). A plurality of electric fusion brick bodies (11) are arranged transversely to form a base (21).

4. A high temperature resistant fused brick according to claim 3, characterized in that: The base (21) is provided with side walls (22) on three sides perpendicular to the top surface, the two sides of the side wall (22) are composed of a plurality of vertically arranged fused brick bodies (11), and the middle of the side wall (22) is composed of a plurality of horizontally arranged fused brick bodies (11).

5. A high temperature resistant fused brick according to claim 4, characterized in that: A top plate (23) is arranged on the top of the side wall (22), and square protrusions are evenly arranged on the bottom surface of the top plate (23). The top plate (23) is made of the same material as the fused brick body (11).

6. A high temperature resistant fused brick according to claim 5, characterized in that: The square protrusion on the top surface of the top plate (23) can be inserted and connected with the slot (12) on the surface of the electric fusion brick body (11), and the electric fusion brick bodies (11) are connected to each other via the plug pin (13).

7. A high temperature resistant fused brick according to claim 1, characterized in that: The protective coating comprises an anti-oxidation layer (111), the surface of the anti-oxidation layer (111) is evenly covered with a heat-resistant layer (112), and the surface of the heat-resistant layer (112) is evenly covered with a wear-resistant layer (113).

8. A high temperature resistant fused brick according to claim 7, characterized in that: The anti-oxidation layer (111) is made of a graphite coating material, the temperature-resistant layer (112) is made of a silicon carbide-based ceramic coating, and the wear-resistant layer (113) is made of an epoxy resin coating material.