Rapid detection tool for position degree detection
By designing a fast inspection tool for eccentric shafts, combining spline gauge base and card gauge, the problem of long inspection time and inability to be fully inspected in the prior art is solved, fast and comprehensive position detection is achieved, and detection efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421515097.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, the positional degree detection time of eccentric shaft products is long, and only first inspection and random inspection can be carried out, and full inspection cannot be achieved, which poses quality risks.
A rapid inspection tool is designed, including a spline gauge base and a clamp gauge. The spline gauge base is inserted into the central axis of the eccentric shaft to be measured, and the clamp gauge is used to detect the position of the eccentric outer circle to achieve rapid and comprehensive inspection.
The inspection tool can quickly and accurately detect the position of the eccentric shaft, realize full inspection, improve detection efficiency, reduce quality risks, and meet drawing requirements.
Smart Images

Figure CN222670890U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of eccentric shaft detection, in particular to a quick detection fixture for position detection. Background Art
[0002] Eccentric shaft products are a common mechanical part. In mechanical transmission, rotary motion is converted into reciprocating linear motion or reciprocating linear motion is converted into rotary motion. The eccentric shaft is generally fixed on the rotating shaft of the motor through an eccentric hole. When the motor starts, it performs cam motion. Therefore, it is widely used in automobiles, engines, pumps, etc. The processing of this product is also a common mechanical processing. With the development of production technology, the requirements for product precision are getting higher and higher. There are position requirements for the structural elements of important parts of eccentric shaft products. At present, most of the position is measured by three-coordinate detection. When measuring, the benchmark is taken first. It takes a long time to take the benchmark point. It takes several minutes to measure the position of one place. The detection time is long. Due to the limitation of the detection equipment, it can only be inspected for the first time and sampled, and not all inspections. There are certain quality risks. Utility Model Content
[0003] With regard to the above problems existing in the prior art, the purpose of the present invention is to provide a quick inspection tool for position detection to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A quick inspection tool for position detection comprises a spline gauge base and a caliper, wherein a caliper placement groove is provided at the central position of the top of the spline gauge base, a caliper is movably provided on the caliper placement groove, a center through hole is provided at the center position inside the spline gauge base, a spline through gauge is provided on the center through hole, an eccentric shaft wheel placement groove is provided in the spline gauge base, and the eccentric shaft wheel placement groove is coaxially connected with the center through hole.
[0006] As a further solution of the utility model: the eccentric shaft wheel placement groove is arranged close to the caliper placement groove.
[0007] As a further solution of the utility model: the shape of the caliper is a rounded rectangle.
[0008] As a further solution of the utility model: a through groove is provided in the middle of the caliper.
[0009] As a further solution of the utility model: the width of the through slot is the eccentric outer diameter of the eccentric shaft to be measured.
[0010] As a further solution of the utility model: the spline gauge is provided with three groups.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model uses a caliper to conveniently, promptly and clearly detect the eccentric outer circle of the eccentric shaft to be measured. If the spline gauge base can be smoothly inserted into the eccentric shaft to be measured and the caliper can be smoothly inserted into the eccentric outer circle of the eccentric shaft to be measured and slide freely along the caliper placement groove on the spline gauge base, the position accuracy is qualified; if the caliper cannot be smoothly inserted into the eccentric outer circle of the eccentric shaft to be measured or can be inserted but the caliper cannot slide freely along the caliper placement groove, the position accuracy is out of tolerance. The use of this inspection fixture is convenient and fast, with high efficiency, and can achieve full inspection. The quality inspection results are verified by three coordinates, meet the requirements of the drawings, and are qualified. The quick inspection fixture can be safely used for online use. The utility model is simple and convenient to use, and online products can be monitored in real time and full inspection can be easily achieved to ensure product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The present invention is a schematic structural diagram of a rapid inspection tool for position detection disclosed in an embodiment.
[0014] Figure 2 The figure is a top view of a quick inspection fixture for position detection disclosed in an embodiment.
[0015] Figure 3 for Figure 2 Cross-sectional view of MM.
[0016] Figure 4 The present invention is a schematic structural diagram of a spline gauge base in a quick inspection fixture for position detection disclosed in an embodiment.
[0017] Figure 5 for Figure 4 A cross-sectional view of the center axis of the center spline gauge base.
[0018] The reference numerals in the figure are: 1. spline gauge base; 2. caliper gauge; 3. eccentric shaft to be measured; 4. center through hole; 5. spline gauge; 6. caliper gauge placement groove; 7. eccentric shaft wheel placement groove. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", and "connected" should be understood in a broad sense; for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, or an electrical connection, a direct connection, or an indirect connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0021] See also Figure 1-5 A quick inspection tool for position detection includes a spline gauge base 1 and a caliper 2. A caliper placement groove 6 is provided at the central position of the top of the spline gauge base 1. A caliper 2 is movably provided on the caliper placement groove 6. When working, the central shaft end, the spline on the central shaft end and the intermediate shaft wheel of the eccentric shaft 3 to be measured are inspected through the spline gauge base 1. The eccentric outer circle end of one side of the eccentric shaft 3 to be measured is conveniently and promptly inspected through the caliper 2, thereby improving the detection effect and efficiency, increasing safety and facilitating the use of the device.
[0022] A central through hole 4 is provided at the center position inside the spline gauge base 1, and a spline gauge 5 is provided on the central through hole 4. An eccentric shaft wheel placement groove 7 is provided inside the spline gauge base 1, and the eccentric shaft wheel placement groove 7 is coaxially connected with the central through hole 4. When working, the central shaft end of the eccentric shaft 3 to be tested is inserted into the spline gauge base 1. When the central through hole 4, the spline gauge 5, the central shaft end of the eccentric shaft 3 to be tested, and the splines on the central shaft end are all consistent, the central shaft end of the eccentric shaft 3 to be tested is qualified; at the same time, the eccentric shaft wheel placement groove 7 and the intermediate shaft wheel of the eccentric shaft 3 to be tested are detected. Whether they match, if they match, the intermediate shaft wheel of the eccentric shaft 3 to be tested meets the requirements; place the caliper 2 on the top of the spline gauge base 1, insert the eccentric shaft end on one side of the eccentric shaft 3 to be tested into the caliper 2, slide the caliper 2 back and forth on the top of the spline gauge base 1 to detect whether the eccentric shaft end of the eccentric shaft 3 to be tested meets the requirements, if there is no obstruction when sliding, it means that the eccentric shaft end of the eccentric shaft 3 to be tested is qualified; if the tests at three places are all qualified, it means that the part of the eccentric shaft 3 to be tested is qualified, if there is one unqualified side, it means that the part of the eccentric shaft 3 to be tested is unqualified.
[0023] The eccentric shaft wheel placement groove 7 is arranged close to the caliper placement groove 6 to facilitate subsequent detection and ensure safety.
[0024] The shape of the caliper 2 is a rounded rectangle, and a through slot is provided in the middle of the caliper 2, and the width of the through slot is equal to the outer diameter of the eccentric shaft end of the eccentric shaft 3 to be measured.
[0025] There are three groups of spline gauges 5, and the splines on the eccentric shaft 3 to be tested are tested by the three groups of spline gauges 5, so as to improve the effect and efficiency of the test, ensure safety, and facilitate the use of the device.
[0026] The utility model first designs a through gauge based on the keyways at three locations of the eccentric shaft, and processes an end face groove on one side of the through gauge axis, and strictly controls the relative positions of the through gauge and the end face groove; secondly, designs a caliper gauge based on the eccentric outer diameter of the eccentric shaft, and simultaneously matches the side distances of two planes on the periphery of the caliper gauge with the end face groove of the keyway through gauge; finally, aligns the keyways at three locations of the eccentric shaft with the key teeth of the through gauge, and after inserting, assembles the caliper gauge along the end face groove of the through gauge; if the caliper gauge can be inserted and can freely move along the end face groove (to control the clearance), it is qualified, otherwise it is unqualified.
[0027] The utility model is simple and convenient to use, can monitor the online products in real time and can easily realize full inspection to ensure product quality. The eccentric shaft has a special structure, with 3 normal ground outer circles and 1 eccentric ground outer circle. Among the 3 normal ground outer circles, the largest outer circle has 3 equally divided keyways. The keyway and the large ground outer circle, the smallest ground outer circle and the eccentric ground outer circle have a position accuracy requirement of 0.1. During processing, only the first piece can be subjected to three-coordinate detection and process (4 hours) sampling inspection. During measurement, it cannot be measured in time and the measurement time is long, which is time-consuming and labor-intensive, and has a serious impact on processing. If the spline gauge base can be smoothly inserted into the eccentric ground outer circle and slide freely along the end face groove, the position accuracy is qualified. If the spline gauge base cannot be smoothly inserted into the eccentric ground outer circle, the position accuracy is out of tolerance. The inspection using this inspection fixture is convenient, fast, efficient, and can realize full inspection. The quality inspection results are verified by three-coordinate verification, meet the requirements of the drawings, and are qualified. The quick inspection fixture can be used online with confidence.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A quick test fixture for position detection, characterized in that: The spline gauge base (1) comprises a spline gauge base and a caliper (2). The spline gauge base (1) is provided with a caliper placement groove (6) at the central position of the top, the caliper (2) is movably provided on the caliper placement groove (6), a central through hole (4) is provided at the central position inside the spline gauge base (1), a spline through gauge (5) is provided on the central through hole (4), an eccentric shaft wheel placement groove (7) is provided inside the spline gauge base (1), and the eccentric shaft wheel placement groove (7) is coaxially connected to the central through hole (4).
2. A quick test fixture for position detection according to claim 1, characterized in that: The eccentric shaft wheel placement groove (7) is arranged close to the caliper placement groove (6).
3. A quick test fixture for position detection according to claim 2, characterized in that: The shape of the caliper (2) is a rounded rectangle.
4. A quick test fixture for position detection according to claim 3, characterized in that: A through groove is arranged in the middle of the caliper (2).
5. A quick test fixture for position detection according to claim 4, characterized in that: The width of the through groove is equal to the outer diameter of the eccentric shaft end of the eccentric shaft (3) to be measured.
6. A quick test fixture for position detection according to claim 5, characterized in that: The spline gauge (5) is provided with three groups.