Steel structure engineering quality nondestructive testing device
By designing a steel structure detection device containing a clamp and an extension arm, the problem of detecting blind spots in the prior art at high places and densely interlaced places is solved, and a wider and more efficient detection is achieved.
Patent Information
- Application Number
- CN202420983498.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing steel structure detection devices are difficult to avoid detection blind spots when inspecting at high places, which increases the workload, and the equipment cannot be set in partially interlaced and densely packed places.
A non-destructive detection device for the quality of steel structure engineering is designed, including a data receiver, a fixed shell, an ultrasonic probe, a fixing mechanism, a control mechanism, a connecting mechanism and an extension mechanism. Through the rotation of the knob, the movement of the clamp and the extension arm, the activity installation of the ultrasonic probe and the extension of the detection range are achieved, avoiding detection blind spots.
The device can effectively avoid detection blind spots, reduce workload, and increase the detection range by extending the mechanism, so that efficient inspection can be carried out at high places and densely interlaced places.
Smart Images

Figure CN222671744U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel structure quality detection, and more specifically, to a nondestructive detection device for steel structure engineering quality. Background Art
[0002] Steel structure is a technology that uses steel as the main structural material for construction or engineering. Steel structure has the advantages of light weight, high strength, good plasticity, and fast construction speed. It is widely used in bridges, buildings, petrochemical equipment, power equipment and other fields.
[0003] During use, steel structures may face various mechanical and environmental influences, such as load, vibration, corrosion, etc. These factors may cause defects or damage to the steel structure, thereby affecting its structural strength and stability. At present, in order to detect and evaluate the defects and damage of steel structures and take timely repair or reinforcement measures, ultrasonic detection devices are usually used for detection, which use the propagation and reflection characteristics of ultrasonic waves to detect the interior of the steel structure. However, the currently installed steel structures are usually laid at high places, so when inspecting the steel structures, it is necessary to complete the inspection work with the assistance of scaffolding or hoists, and high-altitude operations will increase the difficulty of inspection and increase the workload. Moreover, scaffolding and hoists cannot be set up in places where some steel structures are densely intertwined, making it difficult to open inspection operations, so they need to be improved and optimized. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a nondestructive testing device for steel structure engineering quality, which has the advantages of stable fitting of the device and avoiding detection blind spots.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a nondestructive testing device for steel structure engineering quality, comprising a data receiver, the data receiver is fixedly connected to a storage bin, the data receiver is fixedly connected to a connecting line, one end of the connecting line passes through the storage bin and is fixedly connected to a fixed shell, and an ultrasonic probe is fixedly arranged at one end of the fixed shell;
[0006] A fixing mechanism, fixedly installed on the upper and lower sides of the fixing shell;
[0007] The control mechanism is fixedly mounted on one end of the fixed shell, and one end of the control mechanism is meshed with the fixed mechanism;
[0008] A connecting mechanism is fixedly mounted on one end of the fixed shell;
[0009] The extension mechanism is rotatably connected to the connecting mechanism;
[0010] Among them, there are two groups of fixing mechanisms, including a fixing groove one fixedly installed at the upper and lower ends of the fixing shell, a threaded rod one is rotatably installed inside the fixing groove one, the threaded rod one and the clamping plate are threadedly connected, there are two groups of clamping plates, and the two groups of clamping plates are movably installed inside the fixing groove one, one end of the threaded rod one is fixedly connected to a gear one, and the gear one and the control mechanism are meshed with each other.
[0011] As a preferred technical solution of the utility model, it also includes a storage mechanism rotatably installed inside the storage bin;
[0012] The storage mechanism includes a storage roller rotatably installed inside the storage bin, one end of the storage roller is fixedly connected to knob three, the knob three is rotatably installed on the outer wall of the storage bin, and one end of the storage roller is fixedly connected to the connecting line.
[0013] As a preferred technical solution of the utility model, the control mechanism includes a fixing groove 2 fixedly installed on the outer wall of the fixed shell, and a gear 2 is rotatably installed on the inner wall of the fixing groove 2. There are two groups of gears 2, both of which are meshed with gear 1, and the two groups of gears 1 are fixedly connected by a connecting rod. The upper gear 2 is fixedly connected to knob 1, and knob 1 is rotatably installed on the top of the fixing groove 2.
[0014] As a preferred technical solution of the utility model, the connecting mechanism includes a fixed head fixedly installed on the outer wall of the fixed shell, the fixed head and the connecting arm are rotatably connected, the connecting arm and the connecting head are rotatably connected, and the connecting head and the extension mechanism are rotatably connected.
[0015] As a preferred technical solution of the utility model, the extension mechanism includes an extension arm 1 rotatably installed inside the connecting head, the extension arm 1 and the extension arm 2 are movably connected, a knob 2 is rotatably installed on the bottom of the extension arm 2, the knob 2 and the threaded rod 2 are fixedly connected, the threaded rod 2 is rotatably installed inside the extension arm 2 and is threadedly connected to the extension arm 1, the extension arm 1 is rotatably connected to the damping shaft, and the damping shaft is fixedly installed on the outer wall of the connecting head.
[0016] As a preferred technical solution of the utility model, the clamping plates and rollers are rotatably connected, there are eight groups of rollers, all of which are arranged on the outer walls of two groups of clamping plates, and the fixed shell can be movably installed on the outer wall of the steel structure through the rollers.
[0017] As a preferred technical solution of the utility model, the upper and lower ends of the connecting arm are rotatably connected to the damping shaft, the damping shaft is fixedly installed on the outer wall of the fixed head, and the other group is fixedly installed on the outer wall of the connecting head.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0019] 1. The utility model fixes the steel structure inwardly with two sets of clamps by rotating knob one, and the ultrasonic probe can detect the steel structure at this time, and then the extension arm one is moved outwardly toward the extension arm two by rotating knob two, so as to further extend the detection position of the ultrasonic probe. Compared with the traditional device, the device enables the ultrasonic probe to be movably installed on the surface of the steel structure and detect the steel structure by setting the fixing mechanism, and then the detection range of the ultrasonic probe is increased by setting the extension mechanism, so as to avoid the occurrence of detection blind spots and reduce the workload.
[0020] 2. The utility model allows the connecting wire to be wound around the outer wall of the storage roller by rotating the knob three. Compared with the traditional device, the device can store the connecting wire through the storage mechanism, avoiding the mutual entanglement and knotting of the connecting wires, effectively preventing the connecting wires from being damaged, and improving the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the plywood of the utility model;
[0023] Figure 3 This is a structural schematic diagram of a threaded rod of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the connector of the utility model;
[0025] Figure 5 This is a structural schematic diagram of an extension arm of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the storage roller of the utility model.
[0027] In the figure: 1. data receiver; 2. storage compartment; 3. connecting wire; 4. fixing shell; 5. ultrasonic probe; 6. fixing slot 1; 7. threaded rod 1; 8. clamp; 9. roller; 10. gear 1; 11. fixing slot 2; 12. gear 2; 13. knob 1; 14. connecting rod; 15. fixing head; 16. damping shaft; 17. connecting arm; 18. connecting head; 19. extension arm 1; 20. extension arm 2; 21. knob 2; 22. threaded rod 2; 23. storage roller; 24. knob 3. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] like Figures 1 to 6 As shown, the utility model provides a nondestructive testing device for steel structure engineering quality, including a data receiver 1, the data receiver 1 is fixedly connected to a storage bin 2, the data receiver 1 is fixedly connected to a connecting line 3, one end of the connecting line 3 passes through the storage bin 2 and is fixedly connected to a fixed shell 4, and one end of the fixed shell 4 is fixedly provided with an ultrasonic probe 5;
[0030] A fixing mechanism, fixedly mounted on the upper and lower sides of the fixing shell 4;
[0031] The control mechanism is fixedly mounted on one end of the fixed shell 4, and one end of the control mechanism is engaged with the fixed mechanism;
[0032] A connecting mechanism, fixedly mounted on one end of the fixed shell 4;
[0033] The extension mechanism is rotatably connected to the connecting mechanism;
[0034] Among them, there are two groups of fixing mechanisms, including fixing grooves 6 fixedly installed at the upper and lower ends of the fixing shell 4, a threaded rod 7 is rotatably installed inside the fixing groove 6, the threaded rod 7 and the clamping plate 8 are threadedly sleeved, there are two groups of clamping plates 8, and the two groups of clamping plates 8 are movably installed inside the fixing groove 6, one end of the threaded rod 7 is fixedly connected to a gear 10, and the gear 10 and the control mechanism are meshed with each other.
[0035] When it is necessary to inspect the steel structure, the staff first places the fixed shell 4 on the surface of the steel structure so that the ultrasonic probe 5 can inspect it, and then turns the knob 13. The rotation of the knob 13 drives the gear 2 12 to rotate, and through the transmission of the connecting rod 14, the two sets of gears 10 are rotated. The rotation of the gear 10 drives the two sets of threaded rods 17 to rotate. Since the threaded rod 17 and the clamping plate 8 are threadedly sleeved, the two sets of clamping plates 8 clamp the steel structure inward. At this time, the roller 9 and the outer wall of the steel structure conflict with each other. The staff can move the fixed shell 4 through the roller 9. When inspecting the high steel structure, the staff cannot move the ultrasonic probe 5 to a distant position to be inspected. At this time, the staff can hold the extension arm 20 tightly and pull the connecting arm 17, the connecting head 18 and the extension arm 20, to rotate it to adjust the position of the ultrasonic probe 5. At this time, the damping shaft 16 can fix the positions of the connecting arm 17, the connecting head 18 and the extension arm 20. Then the staff turns the knob 21 to rotate the threaded rod 22. The rotation of the threaded rod 22 drives the extension arm 19 to move outside the extension arm 20, further extending the detection position of the ultrasonic probe 5. At this time, the staff can freely control the detection location of the ultrasonic probe 5 by holding the extension arm 20. When the detection is completed, the staff reverses the knob 21 to retract the ultrasonic probe 5, and reverses the knob 13 to complete the disassembly. Finally, the staff rotates the knob 3 24 to rotate the storage roller 23, further winding the connecting line 3 around the outer wall of the storage roller 23 to store the connecting line 3.
[0036] By rotating knob 13, the two groups of clamps 8 are fixed inward to fix the steel structure, and at this time the ultrasonic probe 5 can detect the steel structure, and then by rotating knob 21, the extension arm 19 is moved outward of the extension arm 20, further extending the detection position of the ultrasonic probe 5. Compared with the traditional device, the device enables the ultrasonic probe 5 to be movably installed on the surface of the steel structure and detect the steel structure through the setting of the fixing mechanism, and then through the setting of the extension mechanism, the detection range of the ultrasonic probe 5 is increased, thereby avoiding the occurrence of detection blind spots and reducing the workload.
[0037] Among them, it also includes a storage mechanism rotatably installed inside the storage bin 2;
[0038] The storage mechanism includes a storage roller 23 rotatably installed inside the storage bin 2, one end of the storage roller 23 is fixedly connected to a knob three 24, the knob three 24 is rotatably installed on the outer wall of the storage bin 2, and one end of the storage roller 23 is fixedly connected to the connecting line 3.
[0039] When the inspection work is completed, the staff rotates the knob three 24 to rotate the storage roller 23, and further winds the connecting wire 3 around the outer wall of the storage roller 23 to store the connecting wire 3.
[0040] Compared with the traditional device, the device allows the connecting wire 3 to be wound around the outer wall of the storage roller 23 by rotating the knob three 24. Compared with the traditional device, the device can store the connecting wire 3 through the storage mechanism, avoiding the mutual entanglement and knotting of the connecting wire 3, effectively preventing the connecting wire 3 from being damaged, and improving the service life of the device.
[0041] Among them, the control mechanism includes a fixed groove 11 fixedly installed on the outer wall of the fixed shell 4, and a gear 12 is rotatably installed on the inner wall of the fixed groove 11. There are two groups of gears 12, both of which are meshed with gears 10, and the two groups of gears 10 are fixedly connected by a connecting rod 14. The upper gear 12 is fixedly connected to a knob 13, and the knob 13 is rotatably installed on the top of the fixed groove 11.
[0042] The staff first places the fixed shell 4 on the surface of the steel structure so that the ultrasonic probe 5 can detect it, and then turns the knob 13. The rotation of the knob 13 drives the gear 2 12 to rotate, and through the transmission of the connecting rod 14, the two sets of gears 10 rotate to provide power.
[0043] The connection mechanism includes a fixed head 15 fixedly mounted on the outer wall of the fixed shell 4, the fixed head 15 is rotatably connected to a connection arm 17, the connection arm 17 is rotatably connected to a connection head 18, and the connection head 18 is rotatably connected to the extension mechanism.
[0044] When inspecting a high steel structure, the staff cannot move the ultrasonic probe 5 to a distant location to be inspected. At this time, the staff can hold the extension arm 20 tightly and adjust the position of the ultrasonic probe 5 by turning the connecting arm 17, the connecting head 18 and the extension arm 20.
[0045] Among them, the extension mechanism includes an extension arm 19 rotatably installed inside the connecting head 18, the extension arm 19 and the extension arm 20 are movably connected, the bottom of the extension arm 20 is rotatably installed with a knob 21, the knob 21 and the threaded rod 22 are fixedly connected, the threaded rod 22 is rotatably installed inside the extension arm 20, and is threadedly connected with the extension arm 19, the extension arm 19 is rotatably connected to the damping shaft 16, and the damping shaft 16 is fixedly installed on the outer wall of the connecting head 18.
[0046] The staff turns knob 21 to rotate threaded rod 22. The rotation of threaded rod 22 drives extension arm 19 to move outside extension arm 20, further extending the detection position of ultrasonic probe 5. At this time, the staff can freely control the detection position of ultrasonic probe 5 by holding extension arm 20.
[0047] The clamping plates 8 and the rollers 9 are rotatably connected. There are eight groups of rollers 9 , all of which are arranged on the outer walls of the two groups of clamping plates 8 . The fixed shell 4 can be movably installed on the outer wall of the steel structure through the rollers 9 .
[0048] The upper and lower ends of the connecting arm 17 are rotatably connected to the damping shaft 16 . The damping shaft 16 is fixedly installed on the outer wall of the fixing head 15 , and the other end is fixedly installed on the outer wall of the connecting head 18 .
[0049] The working principle and use process of this utility model:
[0050] When it is necessary to inspect the steel structure, the staff first places the fixed shell 4 on the surface of the steel structure so that the ultrasonic probe 5 can inspect it, and then turns the knob 13. The rotation of the knob 13 drives the gear 2 12 to rotate, and through the transmission of the connecting rod 14, the two sets of gears 10 are rotated. The rotation of the gear 10 drives the two sets of threaded rods 17 to rotate. Since the threaded rod 17 and the clamping plate 8 are threadedly sleeved, the two sets of clamping plates 8 clamp the steel structure inward. At this time, the roller 9 and the outer wall of the steel structure conflict with each other. The staff can move the fixed shell 4 through the roller 9. When inspecting the high steel structure, the staff cannot move the ultrasonic probe 5 to a distant position to be inspected. At this time, the staff can hold the extension arm 20 tightly and pull the connecting arm 17, the connecting head 18 and the extension arm 20, to rotate it to adjust the position of the ultrasonic probe 5. At this time, the damping shaft 16 can fix the positions of the connecting arm 17, the connecting head 18 and the extension arm 20. Then the staff turns the knob 21 to rotate the threaded rod 22. The rotation of the threaded rod 22 drives the extension arm 19 to move outside the extension arm 20, further extending the detection position of the ultrasonic probe 5. At this time, the staff can freely control the detection location of the ultrasonic probe 5 by holding the extension arm 20. When the detection is completed, the staff reverses the knob 21 to retract the ultrasonic probe 5, and reverses the knob 13 to complete the disassembly. Finally, the staff rotates the knob 3 24 to rotate the storage roller 23, further winding the connecting line 3 around the outer wall of the storage roller 23 to store the connecting line 3.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A nondestructive testing device for steel structure engineering quality, comprising a data receiver (1), characterized in that: The data receiver (1) is fixedly connected to the storage bin (2), the data receiver (1) is fixedly connected to the connecting wire (3), one end of the connecting wire (3) passes through the storage bin (2) and is fixedly connected to the fixed shell (4), and one end of the fixed shell (4) is fixedly provided with an ultrasonic probe (5); A fixing mechanism, fixedly mounted on the upper and lower sides of the fixing shell (4); A control mechanism is fixedly mounted on one end of the fixed housing (4), and one end of the control mechanism is meshed with the fixed mechanism; A connecting mechanism, fixedly mounted on one end of the fixed shell (4); An extension mechanism, rotatably connected to the connecting mechanism; There are two groups of fixing mechanisms, including fixing grooves (6) fixedly mounted at the upper and lower ends of the fixing shell (4), a threaded rod (7) rotatably mounted inside the fixing groove (6), the threaded rod (7) and the clamping plate (8) are threadedly sleeved, there are two groups of clamping plates (8), and the two groups of clamping plates (8) are movably mounted inside the fixing groove (6), one end of the threaded rod (7) is fixedly connected to a gear (10), and the gear (10) and the control mechanism are meshed with each other.
2. A nondestructive testing device for steel structure engineering quality according to claim 1, characterized in that: It also includes a storage mechanism rotatably mounted inside the storage bin (2); The storage mechanism comprises a storage roller (23) rotatably mounted inside the storage bin (2), one end of the storage roller (23) being fixedly connected to a knob three (24), the knob three (24) being rotatably mounted on the outer wall of the storage bin (2), and one end of the storage roller (23) being fixedly connected to a connecting line (3).
3. The nondestructive testing device for steel structure engineering quality according to claim 1 is characterized in that: The control mechanism comprises a second fixing groove (11) fixedly mounted on the outer wall of the fixing shell (4); a second gear (12) is rotatably mounted on the inner wall of the second fixing groove (11); there are two groups of the second gear (12), both of which are meshed with the first gear (10), and the two groups of the first gear (10) are fixedly connected by a connecting rod (14); the second gear (12) at the top is fixedly connected to the first knob (13), and the first knob (13) is rotatably mounted on the top of the second fixing groove (11).
4. The nondestructive testing device for steel structure engineering quality according to claim 1 is characterized in that: The connecting mechanism comprises a fixed head (15) fixedly mounted on the outer wall of the fixed shell (4); the fixed head (15) and the connecting arm (17) are rotatably connected; the connecting arm (17) and the connecting head (18) are rotatably connected; and the connecting head (18) and the extension mechanism are rotatably connected.
5. The nondestructive testing device for steel structure engineering quality according to claim 1 is characterized in that: The extension mechanism comprises an extension arm 1 (19) rotatably mounted inside a connecting head (18); the extension arm 1 (19) and an extension arm 2 (20) are movably sleeved; a knob 2 (21) is rotatably mounted on the bottom of the extension arm 2 (20); the knob 2 (21) and a threaded rod 2 (22) are fixedly connected; the threaded rod 2 (22) is rotatably mounted inside the extension arm 2 (20) and threadedly sleeved with the extension arm 1 (19); the extension arm 1 (19) is rotatably connected to a damping shaft (16); and the damping shaft (16) is fixedly mounted on the outer wall of the connecting head (18).
6. The nondestructive testing device for steel structure engineering quality according to claim 1 is characterized by: The clamping plates (8) and rollers (9) are rotatably connected. There are eight groups of rollers (9) in total, all of which are arranged on the outer walls of two groups of clamping plates (8). The fixed shell (4) can be movably installed on the outer wall of the steel structure through the rollers (9).
7. A nondestructive testing device for steel structure engineering quality according to claim 4, characterized in that: The upper and lower ends of the connecting arm (17) are rotatably connected to the damping shaft (16); the damping shaft (16) is fixedly mounted on the outer wall of the fixed head (15); and the other set is fixedly mounted on the outer wall of the connecting head (18).