Continuous carrying mechanism for photovoltaic modules

By designing a continuous handling mechanism for photovoltaic modules including slidable substrates, rectangular frames, load grooves, movable load strips and extruded blocks, the waste of waiting time and workpiece position offset caused by the manipulator's separate handling in photovoltaic module processing is solved, and efficient simultaneous handling and precise clamping of multiple workpieces is achieved.

CN222672988UActive Publication Date: 2025-03-25SUZHOU TERUITE ROBOT CO LTD
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Patent Information

Application Number
CN202420686955.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-25
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

During the processing of photovoltaic modules, the robot can only pick up one workpiece at a time, resulting in multiple workstations being unable to process at the same time, wasting time waiting for loading, reducing efficiency, and not clamping the workpiece during the handling process, which easily leads to position deviation.

Method used

A continuous handling mechanism of photovoltaic module is designed, including a base plate and two slidable substrates, connected by connecting plates, rectangular frames and load grooves are arranged on the substrate, and combined with movable load strips and extrusion blocks, multi-point clamping and continuous handling of the workpiece are realized.

Benefits of technology

It realizes the transport of two sets of workpieces between multiple processing stations at the same time, saving waiting time, improving processing efficiency, and avoiding workpiece position offset through multi-point clamping, improving handling accuracy.

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Abstract

The continuous carrying mechanism comprises a bottom plate and two base plates which are arranged in a front-back spaced mode, the two base plates which are connected through a connecting plate extending in the front-back direction are both installed on the upper surface of the bottom plate in a sliding mode and can move in the front-back direction, and a rectangular frame is arranged above each base plate. A left carrying block and a right carrying block are symmetrically installed at the left end and the right end of the upper surface of each rectangular frame, a strip-shaped plate extending front and back is installed on the lower surface of each rectangular frame, and a movable carrying strip capable of moving front and back is installed on the upper surface of each strip-shaped plate. And a plurality of extrusion blocks corresponding to the carrying grooves are mounted on the upper surfaces of the movable carrying strips of which the lower surfaces are higher than the upper surface of the rectangular frame. Two groups of workpieces can be carried among a plurality of processing stations at the same time, so that the processing waiting time on each station is saved, the workpieces can be clamped at multiple points in the carrying process, and the position deviation of the workpieces in the carrying process is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, in particular to a continuous transport mechanism of photovoltaic components used for gluing in a photovoltaic processing production line. Background Art

[0002] As the country's requirements for environmental protection become increasingly higher, solar energy plays an increasingly important role. It is an important component of converting solar energy into light energy.

[0003] Currently, in the process of producing photovoltaic modules, a robot is usually used to transport frames between multiple processing stations. However, the robot can only pick up one at a time. When the previous station is processing, the next station is in a waiting state. The two stations cannot process at the same time, which wastes time waiting for loading and reduces processing efficiency. In addition, during the transportation process, the workpiece is not clamped, which can easily cause the position of the workpiece to shift. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a continuous transport mechanism for photovoltaic modules, which can transport two groups of workpieces between multiple processing stations at the same time, thereby saving the waiting time for processing at each station, and can also clamp the workpieces at multiple points during the transport process to avoid position displacement of the workpieces during the transport process.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a continuous conveying mechanism for photovoltaic components, comprising: a bottom plate and two substrates arranged at intervals in front and behind, the two substrates connected by a connecting plate extending front and back can each be slidably installed on the upper surface of the bottom plate and can move back and forth, a rectangular frame is arranged above each of the two substrates, and a left carrier block and a right carrier block are symmetrically installed at the left and right ends of the upper surface of each rectangular frame, and the upper surface of each of the left carrier block and the right carrier block is provided with a plurality of carrier grooves arranged at intervals in front and behind, and any two carrier grooves symmetrically arranged on the left carrier block and the right carrier block are for the same strip workpiece to be embedded, and a strip plate extending front and back is installed on the lower surface of each of the rectangular frames, and a movable carrier bar that can move back and forth is installed on the upper surface of the strip plate, and a plurality of extrusion blocks corresponding to the carrier grooves are installed on the upper surface of the movable carrier bar whose lower surface is higher than the upper surface of the rectangular frame.

[0006] The further improved scheme in the above technical scheme is as follows:

[0007] 1. In the above solution, the distance between the two substrates is the distance between the two processing stations.

[0008] 2. In the above scheme, two slide rails extending forward and backward are installed in parallel and at intervals on the upper surface of the base plate, and the lower surface of each base plate is connected to each slide rail through at least two sliders that slidably cooperate with the slide rails.

[0009] 3. In the above scheme, when the movable carrier is located at the first position, the extrusion block is spaced apart from the strip workpiece embedded in the carrier groove, and when the movable carrier moves to the second position, the inner wall on one side of the carrier groove and the end face of one end of the extrusion block are respectively extruded and contacted with the surfaces on the front and rear sides of the strip workpiece.

[0010] 4. In the above solution, at least one of the base plates is connected to a horizontal conveying mechanism installed on the upper surface of the base plate through a connecting seat.

[0011] 5. In the above solution, the upper surface of the movable carrying bar is flush with or lower than the bottom surface of the carrying slot.

[0012] 6. In the above solution, the strip plate is installed in the center of the rectangular frame.

[0013] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0014] The utility model discloses a continuous transport mechanism for photovoltaic components, which comprises: a bottom plate and two substrates arranged at intervals in front and behind, the two substrates connected by a connecting plate extending front and back can each be slidably installed on the upper surface of the bottom plate and can move back and forth, a rectangular frame is arranged above each of the two substrates, a left carrier block and a right carrier block are symmetrically installed at the left and right ends of the upper surface of each rectangular frame, and a plurality of carrier grooves arranged at intervals in front and behind are opened on the upper surface of each of the left carrier block and the right carrier block, and any two carrier grooves symmetrically arranged on the left carrier block and the right carrier block are used for the same strip workpiece to be embedded, a strip plate extending front and back is arranged on the lower surface of each rectangular frame, a movable carrier strip movable back and forth is arranged on the upper surface of the strip plate, and a plurality of extrusion blocks corresponding to the carrier grooves are arranged on the upper surface of the movable carrier strip whose lower surface is higher than the upper surface of the rectangular frame, so that two groups of workpieces can be transported between multiple processing stations at the same time, thereby saving the waiting time for processing at each station, thereby effectively improving the processing efficiency, and the workpieces can be clamped at multiple points during the process of transporting the workpieces, so as to avoid the position displacement of the workpieces during the transporting process and improve the precision of transporting the workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Attached Figure 1 It is a schematic diagram of the overall structure of the continuous transport mechanism of the photovoltaic module of the utility model;

[0016] Attached Figure 2 For the utility model Figure 1 The enlarged schematic diagram of point A in the middle;

[0017] Attached Figure 3 It is a schematic diagram of the first position of the movable carrier bar of the continuous transport mechanism of the photovoltaic assembly of the utility model;

[0018] Attached Figure 4 For the utility model Figure 3 The enlarged schematic diagram of point B in the middle;

[0019] Attached Figure 5 It is a schematic diagram of the second position of the movable carrier bar of the continuous transport mechanism of the photovoltaic assembly of the utility model;

[0020] Attached Figure 6 For the utility model Figure 5 Enlarged schematic diagram of point C in the middle.

[0021] In the above drawings: 100, strip workpiece; 1, bottom plate; 2, base plate; 4, rectangular frame; 51, left carrier block; 52, right carrier block; 53, carrier slot; 6, strip plate; 7, movable carrier bar; 71, connecting block; 72, transverse cylinder; 8, extrusion block; 91, slide rail; 92, slider 10, connecting seat; 111, housing; 112, motor; 113, drive block; 12, connecting plate. DETAILED DESCRIPTION

[0022] The present invention can be further understood through the specific embodiments given below, but they are not intended to limit the present invention.

[0023] Embodiment 1: A continuous transport mechanism for photovoltaic modules, comprising: a bottom plate 1 and two substrates 2 spaced apart from each other, the two substrates 2 connected by a connecting plate 12 extending forward and backward are each slidably mounted on the upper surface of the bottom plate 1 and can move forward and backward, a rectangular frame 4 is arranged above each of the two substrates 2, a left carrier block 51 and a right carrier block 52 are symmetrically mounted on the left and right ends of the upper surface of each rectangular frame 4, a plurality of carrier grooves 53 spaced apart from each other are opened on the upper surface of each of the left carrier block 51 and the right carrier block 52, any two of the carrier grooves 53 symmetrically arranged on the left carrier block 51 and the right carrier block 52 are for the same strip workpiece 100 to be embedded, a strip plate 6 extending forward and backward is mounted on the lower surface of each of the rectangular frames 4, a movable carrier bar 7 movable forward and backward is mounted on the upper surface of the strip plate 6, and a plurality of extrusion blocks 8 corresponding to the carrier grooves 53 are mounted on the upper surface of the movable carrier bar 7 whose lower surface is higher than the upper surface of the rectangular frame 4;

[0024] During transportation, the two rectangular frames connected by the connecting plate move forward at the same time until the rectangular frame at the rear moves to the first processing station. At this time, the rectangular frame at the front just moves to the second processing station. The two processing stations can perform processing operations on the corresponding workpieces at the same time, realizing the transportation of two groups of workpieces between multiple processing stations, saving the waiting time for processing at each station.

[0025] The distance between the two substrates 2 is the distance between two processing stations.

[0026] Two slide rails 91 extending forward and backward are installed in parallel and at intervals on the upper surface of the bottom plate 1 , and the lower surface of each base plate 2 is connected to each slide rail 91 via at least two sliders 92 slidably matched with the slide rail 91 .

[0027] When the movable carrier bar 7 is located at the first position, the extrusion block 8 is spaced apart from the bar-shaped workpiece 100 embedded in the carrier groove 53. When the movable carrier bar 7 moves to the second position, the inner wall on one side of the carrier groove 53 and the end face of one end of the extrusion block 8 are respectively in extrusion contact with the surfaces on the front and rear sides of the bar-shaped workpiece 100.

[0028] The at least one substrate 2 is connected to a lateral conveying mechanism installed on the upper surface of the bottom plate 1 via a connecting seat 10 .

[0029] The upper surface of the movable carrying bar 7 is flush with or lower than the bottom surface of the carrying slot 53 .

[0030] The strip plate 6 is installed in the center of the rectangular frame 4 .

[0031] The above-mentioned lateral transmission mechanism is a screw transmission mechanism.

[0032] Embodiment 2: A continuous transport mechanism for photovoltaic modules, comprising: a bottom plate 1 and two substrates 2 spaced apart from each other, the two substrates 2 connected by a connecting plate 12 extending forward and backward are each slidably mounted on the upper surface of the bottom plate 1 and can move forward and backward, a rectangular frame 4 is arranged above each of the two substrates 2, a left carrier block 51 and a right carrier block 52 are symmetrically mounted on the left and right ends of the upper surface of each rectangular frame 4, a plurality of carrier grooves 53 spaced apart from each other are opened on the upper surface of each of the left carrier block 51 and the right carrier block 52, any two of the carrier grooves 53 symmetrically arranged on the left carrier block 51 and the right carrier block 52 are for the same strip workpiece 100 to be embedded, a strip plate 6 extending forward and backward is mounted on the lower surface of each of the rectangular frames 4, a movable carrier bar 7 movable forward and backward is mounted on the upper surface of the strip plate 6, and a plurality of extrusion blocks 8 corresponding to the carrier grooves 53 are mounted on the upper surface of the movable carrier bar 7 whose lower surface is higher than the upper surface of the rectangular frame 4;

[0033] In the initial state, the movable carrier bar is located at the first position;

[0034] Before transporting, place the bar workpiece in the loading slot and place the movable loading bar in the second position. At this time, the inner wall of one side of the loading slot and the end face of one end of the extrusion block are respectively in extrusion contact with the front and rear surfaces of the bar workpiece, thereby achieving multi-point clamping of the workpiece.

[0035] The distance between the two substrates 2 is the distance between two processing stations.

[0036] When the movable carrier bar 7 is located at the first position, the extrusion block 8 is spaced apart from the bar-shaped workpiece 100 embedded in the carrier groove 53. When the movable carrier bar 7 moves to the second position, the inner wall on one side of the carrier groove 53 and the end face of one end of the extrusion block 8 are respectively in extrusion contact with the surfaces on the front and rear sides of the bar-shaped workpiece 100.

[0037] The at least one substrate 2 is connected to a lateral conveying mechanism installed on the upper surface of the bottom plate 1 via a connecting seat 10 .

[0038] The above-mentioned lateral transmission mechanism is a belt transmission mechanism; the belt transmission mechanism further includes a shell 111 and a motor 112 installed at one end of the shell 111, a driving wheel is installed on the output shaft of the motor 112, and the driving wheel is connected to the driven wheel rotatably installed at the other end of the shell 111 through a belt transmission. A driving block 113 is installed on the belt, and the driving block 113 is connected to the base plate 2 through a connecting seat 10.

[0039] A slide rail 91 is installed in the center of the upper surface of the above-mentioned strip plate 6, and the lower surface of a connecting block 71 is installed on the slide rail 91 through at least two sliders 92. The upper surface of the connecting block 71 is connected to the movable carrier 7, and a transverse cylinder 72 is installed on the upper surface of the strip plate 6 and on the outside of one end of the slide rail 91. The output shaft of the transverse cylinder 72 is connected to the connecting block 71 for driving the connecting block 71 to move forward and backward.

[0040] The rectangular frame 4 is formed by connecting four strip frames end to end, and a reinforcing rib is connected between the middle parts of the two strip frames arranged in front and behind.

[0041] The working principle of the utility model is as follows:

[0042] In the initial state, the movable carrier bar is located at the first position, and the transverse cylinder is in a telescopic state;

[0043] Before transporting, place the bar-shaped workpiece in the loading slot, drive the transverse cylinder, and place the movable loading bar in the second position. At this time, the inner wall of one side of the loading slot and the end face of one end of the extrusion block are respectively in extrusion contact with the surfaces of the front and rear sides of the bar-shaped workpiece, thereby realizing multi-point clamping of the workpiece;

[0044] During transportation, under the action of the horizontal conveying mechanism, the two rectangular frames connected by the connecting plate move forward at the same time until the rectangular frame at the rear moves to the first processing station. At this time, the rectangular frame at the front just moves to the second processing station. The two processing stations can perform processing operations on the corresponding workpieces at the same time, realizing the transportation of two groups of workpieces between multiple processing stations, saving the waiting time for processing at each station.

[0045] The continuous transport mechanism of the above-mentioned photovoltaic components can not only transport two groups of workpieces between multiple processing stations at the same time, thereby saving the waiting time for processing at each station and effectively improving the processing efficiency, but also clamp the workpieces at multiple points during the process of transporting the workpieces, avoiding position deviation of the workpieces during the transportation process and improving the accuracy of the workpiece transportation.

[0046] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A continuous transport mechanism for photovoltaic modules, characterized in that: include: A bottom plate (1) and two base plates (2) arranged at intervals in front and back, the two base plates (2) connected by a connecting plate (12) extending in front and back are each slidably mounted on the upper surface of the bottom plate (1) and can move forward and backward, a rectangular frame (4) is arranged above each of the two base plates (2), a left carrier block (51) and a right carrier block (52) are symmetrically mounted on the left and right ends of the upper surface of each rectangular frame (4), and the upper surface of each of the left carrier block (51) and the right carrier block (52) is provided with a plurality of front and rear The carrier grooves (53) are arranged at intervals, and any two of the carrier grooves (53) symmetrically arranged on the left carrier block (51) and the right carrier block (52) are used for embedding the same strip workpiece (100). The lower surface of each rectangular frame (4) is provided with a strip plate (6) extending forward and backward, and the upper surface of the strip plate (6) is provided with a movable carrier bar (7) that can move forward and backward, and the upper surface of the movable carrier bar (7) whose lower surface is higher than the upper surface of the rectangular frame (4) is provided with a plurality of extrusion blocks (8) corresponding to the carrier grooves (53).

2. The continuous transport mechanism for photovoltaic modules according to claim 1, characterized in that: The distance between the two substrates (2) is the distance between two processing stations.

3. The continuous transport mechanism for photovoltaic modules according to claim 1, characterized in that: Two slide rails (91) extending forward and backward are installed in parallel and at intervals on the upper surface of the bottom plate (1), and the lower surface of each base plate (2) is connected to each slide rail (91) via at least two sliding blocks (92) that slidably cooperate with the slide rails (91).

4. The continuous transport mechanism for photovoltaic modules according to claim 1, characterized in that: When the movable carrier bar (7) is located at the first position, the extrusion block (8) is spaced apart from the bar-shaped workpiece (100) embedded in the carrier groove (53); when the movable carrier bar (7) moves to the second position, the inner wall of one side of the carrier groove (53) and the end surface of one end of the extrusion block (8) are respectively in extrusion contact with the surfaces of the front and rear sides of the bar-shaped workpiece (100).

5. The photovoltaic assembly continuous transport mechanism according to claim 1, characterized in that: At least one of the base plates (2) is connected to a transverse transmission mechanism installed on the upper surface of the bottom plate (1) via a connecting seat (10).

6. The photovoltaic assembly continuous transport mechanism according to claim 1, characterized in that: The upper surface of the movable carrying strip (7) is flush with or lower than the bottom surface of the carrying slot (53).

7. The photovoltaic assembly continuous transport mechanism according to claim 1, characterized in that: The strip plate (6) is installed in the center of the rectangular frame (4).