Novel two-core explosion-proof power plug

By designing a new two-core explosion-proof power plug, using jack mounting plate, copper gold-plated jack and other structures, the problem of existing power plugs being prone to explosion when short-circuited or overloaded is solved, and the plug is quickly fixed and the explosion-proof performance is improved.

CN222673468UActive Publication Date: 2025-03-25SHANGHAI CO FLY TECH CO LTD
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Patent Information

Application Number
CN202421288004.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-25
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing power plug is prone to explosion when short-circuited or overloaded, resulting in damage to the core structure and failure to power outage normally, increasing the risk of secondary accidents. At the same time, the disassembly and assembly of the explosion-proof power plug is cumbersome and inconvenient for use.

Method used

A new two-core explosion-proof power plug is designed, which adopts a jack mounting plate, copper gold-plated jack, insulating rubber part, cable, crimp nut, washer, rubber pad and core wire insulating spacer. The plug is quickly fixed by screws, and the insulating rubber part and insulating spacer ensures explosion-proof performance.

Benefits of technology

It realizes rapid fixing and installation of the plug, with a simple structure, easy disassembly and assembly and plug-in, and ensures the explosion-proof performance and safety of the plug.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel two-core explosion-proof power plug, which comprises a power plug body, a jack mounting plate, a copper gold-plated jack, an insulating rubber part, a cable, a crimping nut, a gasket, a rubber pad and a core wire insulating spacer bush. Through the above mode, the novel two-core explosion-proof power plug can be fixedly installed only by using screws, the structure is simple, dismounting and plugging are convenient, the explosion-proof performance of the plug is ensured through cooperation of the insulation rubber part, the insulation spacer bush and other structures, and the safety is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of power connectors, in particular to a novel two-core flameproof power plug. Background Art

[0002] A power plug is a connector that connects a power source to an electrical appliance. When working, the current at the power source is transmitted to the electrical appliance through the plug of the power socket. With the widespread use of high-power equipment such as energy storage in the market, power sockets are widely used. During the use of electricity, the connection part may explode or become hot due to short circuit or overload. Especially when an explosion occurs, although the power end will trigger the corresponding circuit breaker protection, the power socket will usually be damaged by the energy of the explosion. The most common damage is the plug structure. When the power supply end cannot be powered off normally, the damaged plug can easily cause a secondary accident. In addition, the existing flameproof power plug is cumbersome to disassemble and assemble, and is inconvenient to use.

[0003] Therefore, a power socket structure that is convenient to install and safer is widely needed. Utility Model Content

[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is:

[0005] Provided is a new type of two-core flameproof power plug, which includes: a power plug body, a jack mounting plate, a copper gold-plated jack, an insulating rubber part, a cable, a crimping nut, a washer, a rubber pad, and a core wire insulating sleeve.

[0006] The jack mounting plate is pressed into one end of the power plug body by interference fit, and a mounting boss is arranged on the outer periphery of the power plug body, and a mounting hole and a positioning pin for plugging and positioning the plug are arranged on the boss, so that the plug can be quickly installed and fixed through screws and mounting holes, and an O-ring for sealing and fixing is arranged on the plugging end surface of the outer periphery of the power plug body.

[0007] The copper gold-plated socket and the core wire insulation sleeve are arranged in the power plug body, one end of the copper gold-plated socket is connected to the socket mounting plate by interference fit, and the other end extends into the core wire insulation sleeve, the cable is arranged in the power plug body through the rubber pad, one end of the cable extends into the core wire insulation sleeve after removing the insulation layer and is fixedly connected to the copper gold-plated socket, and the other end passes through the washer and the crimping nut and extends outward, the core wire insulation sleeve between the rubber pad and the socket mounting plate is filled with insulating rubber parts for packaging, and the crimping nut is threadedly connected to the power plug body to squeeze and deform the rubber pad by pressing the washer, thereby completing the fixation of the core wire insulation sleeve, the cable and the power plug body.

[0008] In a preferred embodiment of the present invention, a ring groove structure for glue injection is provided on the inner end of the jack mounting plate, so that the jack mounting plate is bonded and fixed to the power plug body.

[0009] In a preferred embodiment of the present invention, the insulating adhesive portion is made of epoxy resin AB adhesive.

[0010] In a preferred embodiment of the present invention, the cable is an insulated 2-core cable.

[0011] In a preferred embodiment of the utility model, the end of the cable core wire is stripped and then welded and fixed to the copper gold-plated socket.

[0012] In a preferred embodiment of the utility model, both ends of the core wire insulation sleeve and the places where the insulation layer of the cable is removed are encapsulated with insulating glue.

[0013] In a preferred embodiment of the present invention, the packaging thickness of the insulating adhesive portion is within 25 mm.

[0014] The beneficial effects of the utility model are: the plug can be fixed and installed by only using screws, the structure is simple, and it is easy to disassemble and plug in. At the same time, the explosion-proof performance of the plug is guaranteed by the cooperation of the insulating rubber part, the insulating spacer and other structures, and the safety is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0016] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of a novel two-core flameproof power plug of the utility model;

[0017] Figure 2 It is a cross-sectional structural diagram of a preferred embodiment of a novel two-core flameproof power plug of the utility model;

[0018] The markings of the components in the accompanying drawings are as follows: 1. Power plug body; 101. Mounting boss; 102. Mounting hole; 103. Plug end face; 104. Positioning pin; 2. Socket mounting plate; 3. Copper gold-plated jack; 4. O-ring; 5. Epoxy resin AB glue; 7. Insulated 2-core mining cable; 9. Ordinary crimping nut; 10. Washer; 11. Rubber pad; 12. Core wire insulation sleeve. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-2 , the utility model embodiment includes:

[0021] A novel two-core flameproof power plug, the structure of which includes: a power plug body 1, a socket mounting plate 2, a copper gold-plated socket 3, an O-ring 4, an epoxy resin AB glue 5, an insulated two-core cable for mining 7, a hexagon socket screw, a common crimping nut 9, a washer 10, a rubber pad 11, and a core wire insulating spacer 12.

[0022] A mounting boss 101 is provided on the outer periphery of the power plug body 1, and a mounting hole 102 is provided on the boss. Two hexagon socket screws are used to pass through the two mounting holes 102 on the boss to fix the power plug body 1 to the corresponding equipment, and an O-ring 4 for sealing and fixing is provided on the plug-in end face 103 on the outer periphery of the power plug body 1.

[0023] Further preferably, a positioning pin 104 for positioning the plug when plugged in is provided on the boss.

[0024] The jack mounting plate 2 is pressed into one end of the power plug body 1 through a tight (interference) fit, and a ring groove structure is provided at the tail end of the jack mounting plate 2. When the jack mounting plate 2 is pressed in, glue can be poured at the ring groove structure to ensure the reliability and stability of the fixation between the jack mounting plate 2 and the power plug body 1.

[0025] The copper-plated gold jack 3 and the core wire insulating sleeve 12 are arranged in the power plug body 1 , one end of the copper-plated gold jack 3 is connected to the jack mounting plate 2 by an interference fit, and the other end extends into the core wire insulating sleeve 12 .

[0026] After one end of the mining insulated two-core cable 7 is stripped (insulated layer removed), it passes through the core wire insulation sleeve 12 used to protect and fix the cable and is welded and fixed to the other end of the copper gold-plated jack 3, and the two ends of the core wire insulation sleeve 12 and the removed insulation layer 71 of the mining insulated two-core cable 7 are encapsulated with gray glue / epoxy resin AB glue 5, and the encapsulation thickness is 25mm.

[0027] The other end of the insulated two-core mining cable 7 passes through the rubber pad 11, the washer 10 and the crimping nut in the power plug body 1 in sequence and extends outward. The ordinary crimping nut 9 is movably connected to the power plug body 1 through a thread to press the washer 10 to squeeze and deform the rubber pad 11, thereby completing the fixation of the core wire insulation sleeve 12 and the power plug body 1.

[0028] The utility model provides a novel two-core flameproof power plug with the following beneficial effects: the power socket can be fixedly installed by using screws only, has a simple structure, is easy to disassemble and plug in, and at the same time, the flameproof performance of the plug is ensured by the cooperation of the insulating rubber part, the insulating spacer and other structures, and has high safety.

[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A new type of two-core flameproof power plug, characterized in that: include: Power plug body, jack mounting plate, copper gold-plated jack, insulating rubber part, cable, crimping nut, washer, rubber pad, core wire insulating sleeve, The jack mounting plate is pressed into one end of the power plug body by interference fit, and a mounting boss is arranged on the outer periphery of the power plug body, and a mounting hole and a positioning pin for plugging and positioning the plug are arranged on the boss, so that the plug can be quickly installed and fixed through screws and mounting holes, and an O-ring for sealing and fixing is arranged on the plugging end surface of the outer periphery of the power plug body. The copper gold-plated socket and the core wire insulation sleeve are arranged in the power plug body, one end of the copper gold-plated socket is connected to the socket mounting plate by interference fit, and the other end extends into the core wire insulation sleeve, the cable is arranged in the power plug body through the rubber pad, one end of the cable extends into the core wire insulation sleeve after removing the insulation layer and is fixedly connected to the copper gold-plated socket, and the other end passes through the washer and the crimping nut and extends outward, the core wire insulation sleeve between the rubber pad and the socket mounting plate is filled with insulating rubber parts for packaging, and the crimping nut is threadedly connected to the power plug body to squeeze and deform the rubber pad by pressing the washer, thereby completing the fixation of the core wire insulation sleeve, the cable and the power plug body.

2. A novel two-core flameproof power plug according to claim 1, characterized in that: The inner end of the jack mounting plate is provided with a ring groove structure for glue injection, so that the jack mounting plate is bonded and fixed to the power plug body.

3. A novel two-core flameproof power plug according to claim 1, characterized in that: The insulating adhesive portion adopts epoxy resin AB adhesive.

4. A novel two-core flameproof power plug according to claim 1, characterized in that: The cable uses an insulated 2-core cable.

5. A novel two-core flameproof power plug according to claim 1, characterized in that: The ends of the cable core wires are stripped and then soldered to the gold-plated copper jacks.

6. A novel two-core flameproof power plug according to claim 1, characterized in that: Both ends of the core wire insulation sleeve and the cable insulation layer are encapsulated with insulating glue.

7. A novel two-core flameproof power plug according to claim 1, characterized in that: The packaging thickness of the insulating rubber part is within 25mm.