Pre-embedded welding-free fixing device for shear wall distribution box

By setting up a limit device on the shear wall distribution box and fixing it with bolt connections and clamps, the poor stability and welding reinforcement problems in the prior art are solved, and the stable fixation and pre-embedded quality of the distribution box are achieved.

CN222673844UActive Publication Date: 2025-03-25POWERCHINA MUNICIPAL CONSTR GRP CO LTD
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Patent Information

Application Number
CN202420211394.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-03-25
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

The installation method of existing shear wall distribution boxes has poor stability and welding or paint removal problems caused by welding reinforcement, making it difficult to ensure the quality of the embedding.

Method used

A pre-embedded welding-free fixing device for the distribution box is adopted. By setting a limit device around the distribution box and fixing it with bolt connections and clamps, it is ensured that the distribution box does not sink during the concrete pouring process and does not require welding to form a whole.

Benefits of technology

The stable fixation of the distribution box is achieved, and the welding or paint removal problems caused by welding reinforcement is avoided, the quality of pre-embedded is ensured, and it has the advantages of simple structure, low cost and easy to promote and apply.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a shear wall distribution box pre-embedded welding-free fixing device, which comprises an upper limiting mechanism and a lower limiting mechanism which are oppositely arranged, and a left limiting mechanism and a right limiting mechanism which are oppositely arranged, and the upper limiting mechanism and the lower limiting mechanism as well as the left limiting mechanism and the right limiting mechanism are matched with each other to fix a distribution box; the upper limiting mechanism and the lower limiting mechanism are the same in structure and comprise a first transverse round pipe, a second transverse round pipe and a riding clamp, the first transverse round pipe and the second transverse round pipe are arranged in parallel, and the first transverse round pipe and the second transverse round pipe are fixed to the upper surface and the lower surface of the distribution box through the riding clamp. All the devices do not need to be welded to form a whole and are connected through bolts, the overall stability of the distribution box structure is guaranteed, and meanwhile the problems that when the distribution box and other materials are welded and reinforced, a box body is welded through or paint falls off are solved. The manufacturing material is simple, the manufacturing method is easy, the structure is simple, the cost is low, and popularization and application are easy.
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Description

Technical Field

[0001] The utility model belongs to the field of engineering construction, in particular to a pre-embedded non-welding fixing device for a shear wall distribution box. Background Art

[0002] As the process of urbanization continues to deepen, the number of building construction projects has increased, and people's requirements for construction quality have also been continuously improving. Among them, the installation of distribution boxes in the electrical profession in building construction projects has received particular attention from all parties.

[0003] The traditional installation method of shear wall distribution box is to make a wooden frame reserved opening according to the size of the distribution box before pouring the main concrete. After the concrete formwork is removed, the reserved wooden frame is removed, and then the distribution box body is installed and the surrounding openings are repaired. However, due to the instability of the wooden frame and the poor effect of later repairing the openings, this method has basically been eliminated. At present, most shear wall distribution boxes use a one-time embedded installation technology. First, the distribution box body that meets the requirements of the drawings is customized, and then the wire pipe materials with specifications and quantities suitable for this project are configured on the distribution box body. Finally, fixed measures are set around the box body in combination with the size of the distribution box to ensure the embedded effect. However, the current fixing measures often have problems such as poor stability, resulting in unstable installation, or welding fixation, resulting in welding penetration of the distribution box body, making it difficult to ensure the embedded quality. Utility Model Content

[0004] In view of this, the utility model aims to propose a shear wall distribution box pre-embedded non-welding fixing device, which does not need to be formed into a whole by welding, and is all bolted. While ensuring the overall stability of the distribution box structure, problems such as welding through the box or paint peeling will not occur when the distribution box is welded and reinforced with other materials.

[0005] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0006] A pre-embedded non-welding fixing device for a shear wall distribution box comprises an upper limit mechanism and a lower limit mechanism which are arranged relatively, and a left limit mechanism and a right limit mechanism which are arranged relatively. The upper limit mechanism, the lower limit mechanism and the left limit mechanism, the right limit mechanism cooperate with each other to fix the distribution box.

[0007] Furthermore, the upper limit mechanism and the lower limit mechanism have the same structure, including a No. 1 transverse circular tube, a No. 2 transverse circular tube, and a riding clamp. The No. 1 transverse circular tube and the No. 2 transverse circular tube are arranged in parallel, and the No. 1 transverse circular tube and the No. 2 transverse circular tube are fixed to the upper surface and the lower surface of the distribution box by the riding clamp.

[0008] Furthermore, the length of the No. 1 horizontal circular tube is consistent with the length of the hole reinforcement rib.

[0009] Furthermore, the left limiting mechanism and the right limiting mechanism have the same structure, including a No. 1 vertical circular tube, a No. 2 vertical circular tube and a buckle. The No. 1 vertical circular tube is connected to the No. 1 horizontal circular tube and the No. 2 horizontal circular tube through the buckle and is arranged on one side of the distribution box. The No. 2 vertical circular tube is connected to the No. 1 horizontal circular tube and the No. 2 horizontal circular tube through the buckle and is arranged on the other side of the distribution box.

[0010] Furthermore, the buckle is a double U-shaped cross clamp, and the bent plate is connected to the double U-shaped cross clamp through a nut to achieve fixation between the No. 1 vertical circular tube and the No. 1 horizontal circular tube and the No. 2 horizontal circular tube.

[0011] Furthermore, the No. 1 vertical circular tube and the No. 2 vertical circular tube have the same structure, and the thickness of the No. 1 vertical circular tube is the same as the thickness of the shear wall.

[0012] Compared with the prior art, the pre-embedded non-welding fixing device for the shear wall distribution box described in the utility model has the following advantages:

[0013] The utility model discloses a shear wall distribution box pre-embedded non-welding fixing device. By setting a limit device around the distribution box, the distribution box is fixed on the No. 1 horizontal round tube and the No. 2 horizontal round tube by using a riding clamp and screws to achieve the upper and lower limit of the distribution box; and the No. 1 vertical round tube, the No. 2 vertical round tube and the No. 1 horizontal round tube, the No. 2 horizontal round tube are fastened together by using a double U-shaped cross clamp to achieve the left and right and front and back limit of the distribution box, wherein the length of the No. 1 and No. 2 vertical round tubes is the same as the thickness of the shear wall to ensure that the distribution box does not sag during the concrete pouring process. In addition, the devices do not need to be welded to form a whole, and are all bolted. While ensuring the overall stability of the distribution box structure, the box body will not be welded through or the paint will not fall off when the distribution box is welded and reinforced with other materials. In addition, the manufacturing materials are simple, the manufacturing method is easy, and it has the advantages of simple structure, low cost and easy promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0015] Figure 1 This is a schematic diagram of a pre-buried non-welding fixing device for a shear wall distribution box according to an embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of fixing a No. 1 vertical circular tube to a No. 1 horizontal circular tube and a No. 2 horizontal circular tube by means of a buckle as described in an embodiment of the utility model.

[0017] Description of reference numerals:

[0018] 1. Distribution box body; 2. No. 1 horizontal round tube; 3. No. 2 horizontal round tube; 4. Saddle clip; 5. Screws; 6. No. 1 vertical round tube; 7. No. 2 vertical round tube; 8. Buckle; 9. Double U-shaped cross clamp; 10. Bent plate; 11. Nut. DETAILED DESCRIPTION

[0019] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0022] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0023] A pre-buried non-welding fixing device for a shear wall distribution box, such as Figure 1 Figure 2 As shown, it includes an upper limit mechanism and a lower limit mechanism that are relatively arranged, and a left limit mechanism and a right limit mechanism that are relatively arranged. The upper and lower limit mechanisms and the left and right limit mechanisms cooperate with each other to fix the distribution box, thereby realizing the upper, lower, left and right limit of the distribution box.

[0024] Preferably, the upper limit mechanism and the lower limit mechanism have the same structure, including a No. 1 transverse circular tube 2, a No. 2 transverse circular tube 3, and a riding clamp 4. The No. 1 transverse circular tube 2 and the No. 2 transverse circular tube 3 are arranged in parallel, and the No. 1 transverse circular tube 2 and the No. 2 transverse circular tube 3 are fixed to the upper surface and the lower surface of the distribution box by the riding clamp 4.

[0025] Preferably, the length of the No. 1 transverse circular tube 2 is consistent with the length of the opening reinforcement, so that the No. 1 transverse circular tube 2 can be tied to the shear wall reinforcement during installation; the length of the No. 2 transverse circular tube 3 can meet the required length of the clip 8, that is, it is enough to install the clip 8.

[0026] Preferably, the left limiting mechanism and the right limiting mechanism have the same structure, including a No. 1 vertical circular tube 6, a No. 2 vertical circular tube 7 and a buckle 8. The No. 1 vertical circular tube 6 is connected to the No. 1 horizontal circular tube 2 and the No. 2 horizontal circular tube 3 through the buckle 8 and is arranged on one side of the distribution box. The No. 2 vertical circular tube 7 is connected to the No. 1 horizontal circular tube 2 and the No. 2 horizontal circular tube 3 through the buckle 8 and is arranged on the other side of the distribution box.

[0027] Preferably, the buckle 8 is a double U-shaped cross clamp 9, and the bent plate 10 is connected to the double U-shaped cross clamp 9 through a nut 11 to achieve fixation between the No. 1 vertical circular tube 6 and the No. 1 horizontal circular tube 2 and the No. 2 horizontal circular tube 3.

[0028] Preferably, the No. 1 vertical circular tube 6 and the No. 2 vertical circular tube 7 have the same structure, and the thickness of the No. 1 vertical circular tube 6 is the same as the thickness of the shear wall to ensure that the distribution box does not shift or sag during the concrete pouring process, and to ensure that the wall protrusion rate of the distribution box meets the requirements.

[0029] During production, first, the distribution box body is equipped with pipes. In this embodiment, the distribution box body 1 includes a distribution box body and pipes. The distribution box body includes an upper side, a lower side, a left side, a right side and a rear side. The upper side of the distribution box body is equipped with 9 PVC wire pipes, and the lower side is equipped with 1 PVC wire pipe. The material, specification and quantity of the wire pipes can be selected according to the actual situation of the project;

[0030] Second, the upper and lower limit mechanisms are connected to the distribution box body 1. In this embodiment, Figure 1 As shown, the upper and lower limit devices include a No. 1 transverse circular tube 2, a No. 2 transverse circular tube 3, a riding clamp 4 and a screw 5. The circular tube can be a lightweight round steel tube such as a JDG tube; the length of the No. 1 transverse circular tube 2 is consistent with the length of the opening reinforcement, and the No. 1 transverse circular tube 2 is tied to the shear wall reinforcement during installation; the length of the No. 2 transverse circular tube 3 only needs to meet the required length of the double U-shaped cross buckle 8; after the No. 1 transverse circular tube 2 and the No. 2 transverse circular tube 3 are prepared, the riding clamp 4 and the screw 5 are used to fix the distribution box body 1 on the No. 1 transverse circular tube 2 and the No. 2 transverse circular tube 3 to fix the distribution box body 1.

[0031] Third, the left and right limit mechanisms are connected to the upper and lower limit devices. Figure 1 and Figure 2 As shown, first place the double U-shaped cross clamp 9 in the double U-shaped cross buckle 8 on each of the No. 1 horizontal round tube 2 and the No. 2 horizontal round tube 3, then insert the No. 1 vertical round tube 6 into the double U-shaped cross clamp 9, then buckle the bent plate 10 under the left vertical round tube, and then tighten and reinforce the connection between the No. 1 horizontal round tube 2, the No. 2 horizontal round tube 3 and the No. 1 vertical round tube 6 with the nut 11, and then complete the connection between the No. 1 horizontal round tube 2, the No. 2 horizontal round tube 3 and the No. 2 vertical round tube 7 in the same way. The length of the No. 1 vertical round tube 6 and the No. 2 vertical round tube 7 is the same as the thickness of the shear wall, and they are flush with the front side of the distribution box body 1 during installation to ensure that the distribution box does not shift or sink during the concrete pouring process, and to ensure that the wall rate of the distribution box meets the requirements.

[0032] During installation, based on the size of the distribution box, cut off the steel bars of the distribution box body 1 at the shear wall installation position. The cutting range should ensure that the distribution box can be placed horizontally and vertically. Then tie the No. 1 horizontal round tube 2 to the shear wall steel bars with wire. To further ensure a firm installation, the left and right vertical round tubes can also be tied to the shear wall steel bars. Then use PVC pipes as support rods inside the distribution box body 1 or use other methods to support the inner wall of the distribution box body 1 to ensure that the side walls of the distribution box body 1 are not squeezed when pouring concrete.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A pre-embedded non-welding fixing device for a shear wall distribution box, characterized in that: It includes an upper limit mechanism and a lower limit mechanism that are relatively arranged, and a left limit mechanism and a right limit mechanism that are relatively arranged. The upper limit mechanism, the lower limit mechanism, and the left limit mechanism, the right limit mechanism cooperate with each other to fix the distribution box; The upper limit mechanism and the lower limit mechanism have the same structure, and include a No. 1 transverse circular tube, a No. 2 transverse circular tube, and a riding clamp. The No. 1 transverse circular tube and the No. 2 transverse circular tube are arranged in parallel, and the No. 1 transverse circular tube and the No. 2 transverse circular tube are fixed to the upper surface and the lower surface of the distribution box by the riding clamp; The left limiting mechanism and the right limiting mechanism have the same structure, including a No. 1 vertical circular tube, a No. 2 vertical circular tube and a buckle. The No. 1 vertical circular tube is connected to the No. 1 horizontal circular tube and the No. 2 horizontal circular tube through the buckle and is arranged on one side of the distribution box. The No. 2 vertical circular tube is connected to the No. 1 horizontal circular tube and the No. 2 horizontal circular tube through the buckle and is arranged on the other side of the distribution box.

2. According to claim 1, a pre-embedded non-welding fixing device for a shear wall distribution box is characterized in that: The length of the No. 1 horizontal circular tube is consistent with the length of the hole reinforcement rib.

3. According to claim 1, a pre-buried non-welding fixing device for a shear wall distribution box is characterized in that: The buckle is a double U-shaped cross clamp, and the bent plate is connected to the double U-shaped cross clamp through a nut to achieve fixation between the No. 1 vertical circular tube and the No. 1 horizontal circular tube and the No. 2 horizontal circular tube.

4. The pre-embedded non-welding fixing device for a shear wall distribution box according to claim 3 is characterized in that: The first vertical circular tube and the second vertical circular tube have the same structure, and the thickness of the first vertical circular tube is the same as the thickness of the shear wall.