Insulator mounting bracket and power transmission tower

By designing an insulator mounting bracket suitable for different insulator types, the problem of poor versatility of insulator mounting brackets in the prior art is solved, efficient and stable insulator installation is achieved, and maintenance costs are reduced.

CN222673874UActive Publication Date: 2025-03-25湖南三一智慧新能源设计有限公司
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Patent Information

Application Number
CN202421128151.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-25
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The poor versatility of existing insulator mounting brackets leads to the need for rectification plans, replacement of brackets or re-purchase of insulators when demand changes, which increases costs.

Method used

An insulator mounting bracket is designed, which includes a first clamping surface, a second clamping surface and a mounting portion. By clamping the bracket fixing portion, the insulator can be installed easily and quickly, reduce adjustment and alignment steps, improve installation efficiency, and is suitable for insulators of different types and models.

Benefits of technology

This design improves the efficiency and stability of insulator installation, reduces safety risks caused by loosening or displacement, and reduces maintenance costs, avoids the waste of labor and time caused by the need to replace different mounting brackets due to different types of insulators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulator installation, and provides an insulator installation support and a power transmission tower, the insulator installation support comprises a first clamping surface, a second clamping surface and an installation portion, the installation portion is used for installing an insulator, and the first clamping surface and the second clamping surface correspond to each other and are arranged at an interval. A mounting cavity is formed in the space between the first clamping face and the second clamping face, the first clamping face corresponds to the inner side face of the support fixing part, the second clamping face corresponds to the outer side face of the support fixing part, and the mounting cavity is arranged to be capable of containing the support fixing part and clamping the support fixing part between the first clamping face and the second clamping face; the mounting bracket can be widely applied to various insulators, due to the design with high compatibility, the whole mounting bracket does not need to be replaced when the insulators are replaced or upgraded, the maintenance cost is reduced, the problem that in the prior art, due to different types of insulators, different mounting brackets need to be replaced, so that manpower and time are wasted is solved, and the cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulator installation, in particular to an insulator installation bracket and a transmission iron tower. Background Art

[0002] Wind farms use cables to lead wind turbines to nearby terminal towers, and then introduce them to booster stations and power grids through overhead lines. Cable towers refer to cables climbing from underground to the cross arm brackets of the towers. After the cables are on the towers, the three cores or three single cores of the cables are connected to the three-phase conductors A, B, and C on the towers through the terminals of the cable heads to complete the conversion between cables and overhead lines. In order to prevent the overhead cables from discharging to the towers during normal operation, insulators must be fixed to the towers to support the cables away from the towers to ensure the overvoltage safety of the cables.

[0003] The current mainstream insulators usually include horizontally connected FS composite insulators and vertically connected FZS sitting composite insulators. Each insulator is equipped with a special clamp to fix it on the tower. However, when the demand is for FS composite insulators, but after purchasing FZS sitting composite insulators, it is necessary to make a rectification plan, replace the bracket or re-purchase the insulator, which increases the cost. Utility Model Content

[0004] The utility model provides an insulator mounting bracket and a power transmission iron tower, which are used to solve the defect of poor universality of the insulator mounting bracket in the prior art.

[0005] In a first aspect, the utility model provides an insulator mounting bracket for mounting on a bracket fixing portion of a transmission tower, the insulator mounting bracket comprising a first clamping surface, a second clamping surface and a mounting portion, the mounting portion being used to mount an insulator, the first clamping surface corresponding to the second clamping surface and being arranged at intervals, the space between the first clamping surface and the second clamping surface forming an mounting cavity, the first clamping surface corresponding to the inner side surface of the bracket fixing portion, the second clamping surface corresponding to the outer side surface of the bracket fixing portion, the mounting cavity being arranged to accommodate the bracket fixing portion and to clamp the bracket fixing portion between the first clamping surface and the second clamping surface.

[0006] According to the insulator mounting bracket provided by the utility model, it also includes a first clamping plate, a second clamping plate and a fastener, the first clamping surface is arranged on the first clamping plate, the second clamping surface is arranged on the second clamping plate, and the first clamping plate and the second clamping plate are connected by fasteners.

[0007] According to the insulator mounting bracket provided by the utility model, the first clamping surface and the second clamping surface are both L-shaped.

[0008] According to the insulator mounting bracket provided by the utility model, the first clamping plate is a U-shaped structure, including a first clamping portion and a first connecting portion, the first clamping surface is arranged on the inner side of the first clamping portion, the first connecting portion is connected to the first end of the first clamping portion, and the second end of the first clamping portion is arranged with a first fastening hole;

[0009] The second clamping plate is a U-shaped structure and is located on the inner side of the first clamping plate. The second clamping plate includes a second clamping portion and a second connecting portion. The second clamping surface is arranged on the outer side of the second clamping portion. The second connecting portion is connected to the first end of the second clamping portion. The second connecting portion is connected to the first connecting portion and forms the mounting portion. The mounting portion is provided with a first mounting structure. A second fastening hole is arranged at the second end of the second clamping portion. The first fastening hole is connected to the first fastening hole through the fastener.

[0010] According to the insulator mounting bracket provided by the utility model, a first reinforcement member is arranged between the second connecting portion and the second clamping portion, the first reinforcement member is arranged obliquely, the first end of the first reinforcement member is connected to the inner side of the second connecting portion, and the second end of the first reinforcement member is connected to the inner side of the second clamping portion.

[0011] According to the insulator mounting bracket provided by the utility model, the first mounting structure includes a first mounting hole and a second mounting hole, a plurality of the first mounting holes are evenly distributed on the first connecting portion, the first mounting hole is used to correspond to the end mounting hole of the composite insulator, a plurality of the second mounting holes are arranged on the second connecting portion, the second mounting holes correspond one-to-one to the first mounting holes, and the composite insulator is fixed to the first connecting portion by bolts passing through the end mounting hole, the first mounting hole and the second mounting hole in sequence.

[0012] According to the insulator mounting bracket provided by the utility model, the first clamping plate is in a T-shaped structure, including a third clamping portion and a third connecting portion, the first clamping surface is arranged on the inner side of the third clamping portion, first connecting holes are arranged at both ends of the third clamping portion, the first connecting portion is the mounting portion, and the mounting portion is provided with a second mounting structure;

[0013] The second clamping plate is in an L-shaped structure, the second clamping surface is arranged on the outer side of the second clamping plate, second connecting holes are arranged at both ends of the second clamping plate, the second connecting holes correspond to the first connecting holes, and the first connecting holes and the second connecting holes are connected by the fasteners.

[0014] According to the insulator mounting bracket provided by the utility model, the second mounting structure includes a third mounting hole, and a plurality of the third mounting holes are evenly distributed on the third connecting part. The third mounting holes are used to correspond to the end mounting holes of the composite insulator, and the composite insulator is fixed to the third connecting part by bolts passing through the end mounting holes and the third mounting holes in sequence.

[0015] According to the insulator mounting bracket provided by the utility model, a second reinforcement member is arranged between the third clamping portion and the third connecting portion, and the second reinforcement member includes a first connecting surface and a second connecting surface, the first connecting surface is connected to the third connecting portion, and the second connecting surface is connected to the outer side of the third clamping portion.

[0016] In a second aspect, the utility model further provides a transmission tower, comprising a tower body and an insulator mounting bracket as described in the first aspect, wherein the tower body is provided with a plurality of bracket fixing portions, each of the bracket fixing portions being clamped between a first clamping surface and a second clamping surface of the insulator mounting bracket.

[0017] The utility model provides an insulator mounting bracket with a simple structure and convenient and reliable installation. By clamping the bracket fixing part between the first clamping surface and the second clamping surface, the installation process of the insulator becomes simple and quick, and the steps required for adjustment and alignment during the installation process are reduced, thereby greatly improving the installation efficiency. In addition, this method ensures a stable connection between the insulator and the transmission tower, and can ensure that the insulator can maintain a stable installation state under various weather and load conditions, thereby reducing the safety hazards caused by loosening or displacement. The design of the mounting bracket takes into account insulators of different types and models, so that it can be widely used in a variety of insulators. This highly compatible design makes it unnecessary to replace the entire mounting bracket when replacing or upgrading the insulator, thereby reducing maintenance costs, avoiding the problem of wasting manpower and time caused by replacing different mounting brackets due to different types of insulators in the prior art, and reducing costs.

[0018] The utility model also provides a transmission iron tower, wherein the tower body is provided with a plurality of bracket fixing parts, each bracket fixing part is clamped between the first clamping surface and the second clamping surface of the insulator mounting bracket. The derivation process of this beneficial effect is generally similar to the derivation process of the beneficial effect brought by the above-mentioned insulator mounting bracket, and will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of an insulator mounting bracket provided by an embodiment of the utility model;

[0021] Figure 2 It is a schematic diagram of the connection state between the insulator mounting bracket and the bracket fixing part provided by the embodiment of the utility model;

[0022] Figure 3 It is a structural schematic diagram of an insulator mounting bracket provided by another embodiment of the utility model;

[0023] Figure 4 It is a schematic diagram of the connection state of an insulator mounting bracket and a bracket fixing part provided by another embodiment of the utility model.

[0024] Reference numerals:

[0025] 100, first clamping surface; 200, second clamping surface; 300, mounting cavity;

[0026] 1. first clamping plate; 11. first clamping portion; 111. first fastening hole; 12. first connecting portion; 121. first mounting hole; 13. first reinforcement member;

[0027] 14. third clamping portion; 141. first connecting hole; 15. third connecting portion; 151. third mounting hole; 16. second reinforcing member;

[0028] 2. second clamping plate; 21. second clamping portion; 211. second fastening hole; 22. second connecting portion; 221. second mounting hole; 23. second connecting hole;

[0029] 3. Bracket fixing part. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Combine the following Figures 1 to 4 An insulator mounting bracket and a transmission tower provided in the embodiments of the utility model are described.

[0032] An insulator mounting bracket provided in this embodiment is used to be installed on a bracket fixing part 3 of a transmission tower. The insulator mounting bracket includes a first clamping surface 100, a second clamping surface 200 and a mounting part. The mounting part is used to install the insulator. The first clamping surface 100 corresponds to the second clamping surface 200 and is arranged at an interval. The space between the first clamping surface 100 and the second clamping surface 200 forms an installation cavity 300. The first clamping surface 100 corresponds to the inner side surface of the bracket fixing part 3, and the second clamping surface 200 corresponds to the outer side surface of the bracket fixing part 3. The installation cavity 300 is configured to accommodate the bracket fixing part 3 and can clamp the bracket fixing part 3 between the first clamping surface 100 and the second clamping surface 200.

[0033] It can be seen from the above scheme that the insulator mounting bracket provided by the utility model has a simple structure and is convenient and reliable to install. By clamping the bracket fixing portion 3 between the first clamping surface 100 and the second clamping surface 200, the installation process of the insulator becomes simple and quick, and the steps required for adjustment and alignment during the installation process are reduced, thereby greatly improving the installation efficiency; and this method ensures a stable connection between the insulator and the transmission tower, and can ensure that the insulator can maintain a stable installation state under various weather and load conditions, thereby reducing the safety hazards caused by loosening or displacement. The design of the mounting bracket takes into account insulators of different types and models, so that it can be widely used in a variety of insulators. This highly compatible design makes it unnecessary to replace the entire mounting bracket when replacing or upgrading the insulator, thereby reducing maintenance costs, avoiding the problem of wasting manpower and time caused by replacing different mounting brackets due to different types of insulators in the prior art, and reducing costs.

[0034] In this embodiment, the first clamping plate 1, the second clamping plate 2 and the fastener are also included, the first clamping surface 100 is arranged on the first clamping plate 1, the second clamping surface 200 is arranged on the second clamping plate 2, and the first clamping plate 1 and the second clamping plate 2 are connected by the fastener. That is, the first clamping plate 1 and the second clamping plate 2 are clamped from both sides of the bracket fixing part 3 respectively, so as to install the insulator mounting bracket on the transmission tower.

[0035] In some embodiments, the bracket fixing portion 3 is disposed on the angle steel, and correspondingly, the first clamping surface 100 and the second clamping surface 200 are both L-shaped, respectively fitting with two side surfaces of the bracket fixing portion 3 .

[0036] like Figure 1 and Figure 2As shown, the first clamping plate 1 is a U-shaped structure, including a first clamping portion 11 and a first connecting portion 12, and a first clamping surface 100 is arranged on the inner side of the first clamping portion 11, that is, the first clamping portion 11 is L-shaped, the first connecting portion 12 is connected to the first end of the first clamping portion 11, and a first fastening hole 111 is arranged on the second end of the first clamping portion 11; the second clamping plate 2 is a U-shaped structure, and is located on the inner side of the first clamping plate 1, the second clamping plate 2 includes a second clamping portion 21 and a second connecting portion 22, and a second clamping surface 200 is arranged on the outer side of the second clamping portion 21, that is, the second clamping portion 2 1 is also L-shaped, and the space between the first clamping portion 11 and the second clamping portion 21 forms an accommodating cavity, in which the bracket fixing portion 3 can be clamped; the second connecting portion 22 is connected to the first end of the second clamping portion 21, and the second connecting portion 22 is connected to the first connecting portion 12 to form a mounting portion, and the mounting portion is provided with a first mounting structure, and the second end of the second clamping portion 21 is provided with a second fastening hole 211, and the first fastening hole 111 is connected to the first fastening hole 111 through a fastener, and the fastener ensures the connection reliability of the first clamping portion 11, the second clamping portion 21 and the bracket fixing portion 3.

[0037] Furthermore, a first reinforcement member 13 is arranged between the second connecting portion 22 and the second clamping portion 21. The first reinforcement member 13 is arranged obliquely. For example, the first reinforcement member 13 is a support rod. The first end of the first reinforcement member 13 is connected to the inner side of the second connecting portion 22, and the second end of the first reinforcement member 13 is connected to the inner side of the second clamping portion 21. By arranging the first reinforcement member 13 in this way, the structural stability and reliability of the insulator mounting bracket can be improved, and the mounting portion can be prevented from being tilted and deformed by gravity after the sitting composite insulator is fixed, resulting in the mounting portion being close to the second clamping portion 21, thereby ensuring that the sitting composite insulator is in a stable position after being fixed to the mounting portion.

[0038] like Figure 2 As shown, the first mounting structure includes a first mounting hole 121 and a second mounting hole 221, and a plurality of first mounting holes 121 are evenly distributed on the first connecting portion 12, and the first mounting holes 121 are used to correspond to the end mounting holes of the composite insulator. A plurality of second mounting holes 221 are arranged on the second connecting portion 22, and the second mounting holes 221 correspond one-to-one to the first mounting holes 121. The composite insulator is fixed on the first connecting portion 12 by bolts passing through the end mounting holes, the first mounting holes 121 and the second mounting holes 221 in sequence.

[0039] Reference Figure 3In other embodiments, the first clamping plate 1 is in a T-shaped structure, including a third clamping portion 14 and a third connecting portion 15, a first clamping surface 100 is arranged on the inner side of the third clamping portion 14, that is, the third clamping portion 14 is in an L-shaped structure, the third connecting portion 15 is connected to the bending part of the third clamping portion 14, first connecting holes 141 are arranged at both ends of the third clamping portion 14, and the first connecting portion 12 is provided with a second mounting structure for mounting a sitting composite insulator; the second clamping plate 2 is in an L-shaped structure, a second clamping surface 200 is arranged on the outer side of the second clamping plate 2, second connecting holes 23 are arranged at both ends of the second clamping plate 2, the second connecting holes 23 correspond to the first connecting holes 141, the first connecting holes 141 and the second connecting holes 23 are connected by fasteners, and the bracket fixing portion 3 is clamped between the third clamping portion 14 and the second clamping plate 2 by the fasteners to ensure the reliability of the connection.

[0040] like Figure 3 As shown, the second mounting structure includes a third mounting hole 151, and a plurality of third mounting holes 151 are evenly distributed on the third connecting portion 15. The third mounting holes 151 are used to correspond to the end mounting holes of the composite insulator. The composite insulator is fixed to the third connecting portion 15 by bolts passing through the end mounting holes and the third mounting holes 151 in sequence.

[0041] In this embodiment, a second reinforcement member 16 is arranged between the third clamping portion 14 and the third connecting portion 15. The second reinforcement member 16 includes a first connecting surface and a second connecting surface. The first connecting surface and the second connecting surface are vertically connected and are used to connect to the surface of the first clamping plate 1. For example, the second reinforcement member 16 is an angle steel, the first connecting surface is connected to the third connecting portion 15, and the second connecting surface is connected to the outer side of the third clamping portion 14.

[0042] The utility model embodiment also provides a transmission tower, including a tower body and the above-mentioned insulator mounting bracket, the tower body is provided with a plurality of bracket fixing parts 3, each bracket fixing part 3 is clamped between the first clamping surface 100 and the second clamping surface 200 of the insulator mounting bracket.

[0043] In this embodiment, the tower body includes a main material and an oblique material, and the bracket fixing part 3 is located on the main material and the oblique material, wherein the main material and the oblique material are both L-shaped angle steels, and a U-shaped insulator mounting bracket can be installed on the main material, and a T-shaped insulator mounting bracket can be installed on the oblique material, so as to realize the installation of a sitting composite insulator on a transmission tower, thereby increasing the use frequency of the insulator at the upper tower of the cable (the part between the bottom of the tower and the lowest cross arm), and avoiding the need to re-purchase insulators due to the inability to install the sitting composite insulator using the current bracket, resulting in waste of resources and increased costs.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An insulator mounting bracket, characterized in that: Used to be installed on a bracket fixing part (3) of a transmission iron tower, the insulator mounting bracket comprises a first clamping surface (100), a second clamping surface (200) and a mounting part, the mounting part is used to install the insulator, the first clamping surface (100) corresponds to the second clamping surface (200) and is arranged at an interval, the space between the first clamping surface (100) and the second clamping surface (200) forms a mounting cavity (300), the first clamping surface (100) corresponds to the inner side surface of the bracket fixing part (3), the second clamping surface (200) corresponds to the outer side surface of the bracket fixing part (3), and the mounting cavity (300) is arranged to accommodate the bracket fixing part (3) and to clamp the bracket fixing part (3) between the first clamping surface (100) and the second clamping surface (200).

2. The insulator mounting bracket according to claim 1, characterized in that: It also comprises a first clamping plate (1), a second clamping plate (2) and a fastener, wherein the first clamping surface (100) is arranged on the first clamping plate (1), the second clamping surface (200) is arranged on the second clamping plate (2), and the first clamping plate (1) and the second clamping plate (2) are connected via the fastener.

3. The insulator mounting bracket according to claim 2, characterized in that: The first clamping surface (100) and the second clamping surface (200) are both L-shaped.

4. The insulator mounting bracket according to claim 3, characterized in that: The first clamping plate (1) is a U-shaped structure, comprising a first clamping portion (11) and a first connecting portion (12); the first clamping surface (100) is arranged on the inner side of the first clamping portion (11); the first connecting portion (12) is connected to the first end of the first clamping portion (11); and the first fastening hole (111) is arranged on the second end of the first clamping portion (11); The second clamping plate (2) is a U-shaped structure and is located on the inner side of the first clamping plate (1). The second clamping plate (2) comprises a second clamping portion (21) and a second connecting portion (22). The second clamping surface (200) is arranged on the outer side of the second clamping portion (21). The second connecting portion (22) is connected to the first end of the second clamping portion (21). The second connecting portion (22) is connected to the first connecting portion (12) and forms the mounting portion. The mounting portion is provided with a first mounting structure. The second end of the second clamping portion (21) is provided with a second fastening hole (211). The first fastening hole (111) is connected to the first fastening hole (111) via the fastener.

5. The insulator mounting bracket according to claim 4, characterized in that: A first reinforcement member (13) is arranged between the second connecting portion (22) and the second clamping portion (21); the first reinforcement member (13) is arranged obliquely; a first end of the first reinforcement member (13) is connected to the inner side of the second connecting portion (22); and a second end of the first reinforcement member (13) is connected to the inner side of the second clamping portion (21).

6. The insulator mounting bracket according to claim 4, characterized in that: The first mounting structure comprises a first mounting hole (121) and a second mounting hole (221); a plurality of the first mounting holes (121) are evenly distributed on the first connecting portion (12); the first mounting holes (121) are used to correspond to the end mounting holes of the composite insulator; a plurality of the second mounting holes (221) are arranged on the second connecting portion (22); the second mounting holes (221) correspond to the first mounting holes (121) one by one; the composite insulator is fixed to the first connecting portion (12) by bolts passing through the end mounting holes, the first mounting holes (121) and the second mounting holes (221) in sequence.

7. The insulator mounting bracket according to claim 4, characterized in that: The first clamping plate (1) is in a T-shaped structure, comprising a third clamping portion (14) and a third connecting portion (15); the first clamping surface (100) is arranged on the inner side of the third clamping portion (14); first connecting holes (141) are arranged at both ends of the third clamping portion (14); the first connecting portion (12) is the mounting portion, and the mounting portion is provided with a second mounting structure; The second clamping plate (2) is of an L-shaped structure, the second clamping surface (200) is arranged on the outer side of the second clamping plate (2), second connecting holes (23) are arranged at both ends of the second clamping plate (2), the second connecting hole (23) corresponds to the first connecting hole (141), and the first connecting hole (141) and the second connecting hole (23) are connected via the fastener.

8. The insulator mounting bracket according to claim 7, characterized in that: The second mounting structure comprises a third mounting hole (151), a plurality of the third mounting holes (151) are evenly distributed on the third connecting portion (15), the third mounting holes (151) are used to correspond to the end mounting holes of the composite insulator, and the composite insulator is fixed to the third connecting portion (15) by bolts passing through the end mounting holes and the third mounting holes (151) in sequence.

9. The insulator mounting bracket according to claim 7, characterized in that: A second reinforcement member (16) is provided between the third clamping portion (14) and the third connecting portion (15), and the second reinforcement member (16) comprises a first connecting surface and a second connecting surface, the first connecting surface is connected to the third connecting portion (15), and the second connecting surface is connected to the outer side of the third clamping portion (14).

10. A transmission tower, characterized in that: It comprises a tower body and an insulator mounting bracket as claimed in any one of claims 1 to 9, wherein the tower body is provided with a plurality of bracket fixing parts (3), and each of the bracket fixing parts (3) is clamped between a first clamping surface (100) and a second clamping surface (200) of the insulator mounting bracket.