Heating camera structure

By designing an automated electrical connection between the heating body connection part and the adapter plate in the vehicle-mounted camera, the problems of complex assembly process and inability to automate in the prior art are solved, and more efficient assembly production is achieved.

CN222674410UActive Publication Date: 2025-03-25HUIZHOU DESAY SV AUTOMOTIVE
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Patent Information

Application Number
CN202421220982.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-25
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The assembly process of the existing vehicle-mounted camera heating structure is complicated and cannot be automated, resulting in low assembly efficiency.

Method used

A heating camera structure is designed, by setting the connection part of the heating body in the front shell assembly and pre-electrical connection with the adapter plate automation equipment, canceling the manual welding process, and realizing automatic assembly.

Benefits of technology

It realizes automation of the camera assembly process, improves assembly production efficiency, reduces the complexity of the assembly process, and optimizes the manpower configuration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a heating camera structure which comprises a front shell assembly and a rear shell assembly, the front shell assembly and the rear shell assembly can be connected to form a containing cavity, an adapter plate and a circuit board are arranged in the containing cavity, the front shell assembly comprises a heating body, the heating body is provided with a connecting part, and the connecting part is connected with the adapter plate. The connecting part extends towards the containing cavity and is electrically connected with the adapter plate, the adapter plate is provided with a first conductive part, the circuit board is provided with a second conductive part, and the first conductive part is in contact with and electrically connected with the second conductive part. According to the heating camera structure, the complexity of the assembly technology is reduced, manpower is optimized, automation of the camera assembly process is achieved through existing equipment, and the assembly production efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the field of cameras, and in particular to a heating camera structure. Background Art

[0002] With the rapid development of intelligent driving, more and more cars are integrated with intelligent driving assistance systems. Car cameras are an important part of intelligent driving assistance systems. As the complexity of the functions to be realized by cameras continues to increase, cameras have higher and higher requirements for the environment in which they are located. In rainy and snowy weather or when the temperature is low, water mist on the camera will seriously affect the imaging, limiting the functions of the intelligent driving assistance system and affecting driving safety. Therefore, car cameras need to support heating functions to eliminate water mist.

[0003] In the prior art, a heating plate is usually arranged inside the lens module, and a wire is extended outward to connect with the circuit board, so as to control the heating plate for heating. This structure requires manual pre-processing when assembling the camera, and the wire is glued and fixed on the shell to avoid affecting the AA process (Active Alignment equipment automatic calibration). After the lens module and the circuit board are automatically calibrated by the equipment, the wire and the circuit board need to be manually welded. The whole assembly process is inefficient and the automation of the assembly process cannot be realized through existing equipment. Utility Model Content

[0004] In response to the above-mentioned problems, the purpose of this application is to provide a heating camera structure, reduce the complexity of the assembly process, optimize manpower, automate the camera assembly process through existing equipment, and improve assembly production efficiency.

[0005] The purpose of this application is achieved through the following technical solutions:

[0006] A heating camera structure includes a front shell component and a rear shell component, the front shell component and the rear shell component can be connected to form a cavity, an adapter plate and a circuit board are arranged in the cavity, the front shell component includes a heating body, the heating body is provided with a connecting part, the connecting part extends toward the cavity and is electrically connected to the adapter plate, the adapter plate is provided with a first conductive part, the circuit board is provided with a second conductive part, the first conductive part is in contact with the second conductive part and is electrically connected.

[0007] The connection part of the heating body and the adapter plate are pre-electrically connected through the operation of automated equipment. No manual intervention is required during the automatic calibration of the equipment, and the equipment can directly perform alignment operations. The first conductive part is designed on the adapter plate, and the second conductive part is designed on the circuit board. After the automatic calibration of the front shell component and the circuit board is completed, the first conductive part and the second conductive part are in direct contact to achieve electrical connection between the two. No manual welding is required, and the stability of the connection between the two can be guaranteed. By optimizing the design of the connection part of the heating body, the adapter plate and the second conductive part of the circuit board, the traditional structural design of connecting the heating body and the circuit board through a wire is replaced, and manual operations in the process flow are eliminated. The automation of the assembly process is realized without the need to modify the equipment or change the assembly process, and the efficiency of assembly production is improved.

[0008] Furthermore, the front shell assembly is provided with a channel, and the connecting portion passes through the channel and extends from the bottom of the front shell assembly.

[0009] A channel is provided inside the front shell assembly, and the connection part of the heater is routed and fixed close to the inner wall of the channel, so as to avoid shaking of the connection part and cause abnormal connection between the connection part and other components in some special scenarios.

[0010] Furthermore, the end of the connecting portion is bent to form a bent portion, and the adapter plate also includes a hollow portion and an electrical connection point. The connecting portion passes through the hollow portion, and the bent portion is in contact with the electrical connection point for electrical connection.

[0011] After the connecting part of the heating body passes through the hollow part of the front shell assembly and the adapter plate, it is bent at the end to form a bent part. The bent part and the electrical connection point on the adapter plate are automatically welded by automated equipment, thereby avoiding the influence of the connecting part on the alignment process during the automatic calibration of the equipment.

[0012] Furthermore, the first conductive part includes a first conductive contact and a second conductive contact, the second conductive part includes a first conductive medium and a second conductive medium, and the first conductive contact and the second conductive contact are in electrical contact with the first conductive medium and the second conductive medium, respectively.

[0013] The first conductive part is designed with a first conductive contact and a second conductive contact, and the second conductive part is designed with a first conductive medium and a second conductive medium. The first conductive contact and the second conductive contact are respectively in contact with the first conductive medium and the second conductive medium to achieve circuit conduction. At the same time, the use of this extrusion contact type electrical connection eliminates the manual welding process, which not only improves assembly efficiency, but also saves manpower investment.

[0014] Further, the surface areas of the first conductive contact and the second conductive contact are larger than the surface areas of the first conductive medium and the second conductive medium.

[0015] It is ensured that after the device is automatically calibrated and the position is shifted, the first conductive contact and the second conductive contact can still be in good contact with the first conductive medium and the second conductive medium, thereby ensuring the stability of the electrical connection.

[0016] Furthermore, the first conductive contact and the second conductive contact are located at opposite positions on both sides of the electrical connection point.

[0017] On the adapter board, the first conductive contact and the second conductive contact are respectively located at opposite positions on both sides of the electrical connection point, ensuring the stability of the contact connection with the first conductive medium and the second conductive medium, as well as the accuracy during the automatic calibration and alignment of the device.

[0018] Furthermore, the bottom of the front shell assembly is provided with a plurality of connecting bosses, the adapter plate is provided with a plurality of through holes, and the connecting bosses correspond to the through holes one by one and pass through the through holes.

[0019] A connecting boss is arranged at the bottom of the front shell component, which passes through the adapter plate and contacts the circuit board, so that a certain space is formed between the circuit board and the adapter plate to accommodate the electrical components on the circuit board.

[0020] Furthermore, the circuit board is provided with a plurality of UV adhesive media, and the connecting bosses are connected to the UV adhesive media in a one-to-one correspondence.

[0021] The connecting boss is in contact with the UV glue medium. After the automatic calibration of the equipment is completed, the UV glue medium is irradiated with a UV lamp to complete the initial curing, so that the circuit board is initially bonded to the front shell assembly, and then baked in an oven to complete the final curing, so that the circuit board and the front shell assembly are bonded and fixed together.

[0022] Furthermore, the front shell assembly includes a front shell, the rear shell assembly includes a rear shell, the bottom side wall of the front shell is an L-shaped step structure, and the L-shaped step structure is tightly matched with the inner wall of the rear shell.

[0023] After the assembly is completed, the front shell assembly is tightly fitted with the rear shell assembly through the L-shaped step structure at the bottom, and then connected through a laser welding process to complete the assembly of the entire camera.

[0024] Furthermore, the end surfaces of the front shell and the rear shell that contact each other are conductive surfaces.

[0025] The front shell and the rear shell are in conductive contact with each other, so when the camera module in the front shell assembly is interfered by static electricity, the static electricity can be released through conduction of the shell.

[0026] Compared with the prior art, the beneficial effects of this application are:

[0027] The connection part of the heating body and the adapter plate are pre-electrically connected through the operation of automated equipment. No manual intervention is required during the automatic calibration of the equipment, and the equipment can directly perform alignment operations. The first conductive part is designed on the adapter plate, and the second conductive part is designed on the circuit board. After the automatic calibration of the front shell component and the circuit board is completed, the first conductive part and the second conductive part are in direct contact to achieve electrical connection between the two. No manual welding is required, and the stability of the connection between the two can be guaranteed. By optimizing the design of the connection part of the heating body, the adapter plate and the second conductive part of the circuit board, the traditional structural design of connecting the heating body and the circuit board through a wire is replaced, and manual operations in the process flow are eliminated. The automation of the assembly process is realized without the need to modify the equipment or change the assembly process, and the efficiency of assembly production is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is an exploded view of the heating camera structure according to an embodiment of the present application.

[0029] Figure 2 This is a bottom schematic diagram of an embodiment of the present application after the front shell component and the adapter plate are assembled.

[0030] Figure 3 This is a cross-sectional view of a heating camera structure according to an embodiment of the present application.

[0031] Illustrations: 1-front shell assembly, 2-heating body, 3-adapter board, 4-circuit board, 5-rear shell assembly, 6-cavity, 11-channel, 12-connecting boss, 13-front shell, 21-connecting part, 31-first conductive part, 32-electrical connection point, 33-hollow part, 34-through hole, 41-second conductive part, 42-UV glue medium, 211-bending part, 131-L-shaped step structure, 311-first conductive contact, 312-second conductive contact, 411-first conductive medium, 412-second conductive medium, 51-rear shell. DETAILED DESCRIPTION

[0032] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The drawings provide preferred embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein.

[0033] like Figures 1 to 3As shown, in a preferred embodiment, the present application provides a heating camera structure, including a front shell component 1 and a rear shell component 5, the front shell component 1 and the rear shell component 5 can be connected to form a cavity 6, and an adapter board 3 and a circuit board 4 are provided in the cavity 6. The adapter board 3 has various forms, and can be a hard circuit board, a flexible circuit board or other conductive forms, etc. In this embodiment, the adapter board adopts a flexible circuit board. The front shell component 1 includes a heating body 2, and the heating body 2 is provided with a connecting portion 21, and the connecting portion 21 extends to the cavity 6 and is electrically connected to the adapter board 3. The electrical connection method is not limited, and can be soldering connection, ACF (Anisotropic Conductive Film, anisotropic conductive glue) process connection, electric welding connection, etc. In this embodiment, the connecting portion 21 is connected to the adapter board 3 by soldering. The adapter board 3 is provided with a first conductive portion 31, and the circuit board 4 is provided with a second conductive portion 41. The first conductive portion 31 is in contact with the second conductive portion 41 and is electrically connected.

[0034] The connection part 21 of the heating body 2 and the adapter plate 3 are pre-electrically connected through the operation of automated equipment. No manual intervention is required during the automatic calibration of the equipment, and the equipment can directly perform the alignment operation. The first conductive part is designed on the adapter plate 3, and the second conductive part is designed on the circuit board 4. After the automatic calibration of the front shell component 1 and the circuit board 4 is completed, the first conductive part 31 and the second conductive part 41 are in direct contact to achieve electrical connection between the two. No manual welding is required, and the stability of the connection between the two can be guaranteed. By optimizing the design of the connection part 21 of the heating body 2, the adapter plate 3 and the second conductive part 41 of the circuit board 4, the traditional structural design of the connection between the heating body 2 and the circuit board 4 through a wire is replaced, and the manual operation in the process flow is eliminated. The automation of the assembly process is realized without the need to modify the equipment or change the assembly process, and the efficiency of assembly production is improved.

[0035] like Figures 1 to 3 As shown, the front shell component 1 is provided with a channel 11, and the connecting portion 21 passes through the channel 11 and extends from the bottom of the front shell component 1. The adapter plate 3 is close to the bottom of the front shell component 1, and a hollow portion 33 is provided in the middle, and the connecting portion 21 passes through the hollow portion 33. An electrical connection point 32 is provided on one side of the hollow portion 33, and the end of the connecting portion 21 is bent toward the electrical connection point 32 to form a bending portion 211, and the bending portion 211 is in contact with the electrical connection point 32 for electrical connection. In this embodiment, the connection is made by soldering. A channel 11 is provided inside the front shell component 1, and the connecting portion 21 of the heating body 2 is routed and fixed close to the inner wall of the channel. In some special scenarios, the shaking of the connecting portion 21 is avoided, resulting in abnormal connection between the connecting portion 21 and other components. The connecting portion 21 of the heating body 2 is bent at the end to form a bending portion 211, and is automatically welded to the electrical connection point 32 on the adapter plate 3 by automated equipment, thereby avoiding the influence of the connecting portion 21 on the alignment process during the automatic calibration of the equipment.

[0036] like Figures 1 to 3 As shown, the first conductive part 31 includes a first conductive contact 311 and a second conductive contact 312, and the first conductive contact 311 and the second conductive contact 312 are located at opposite positions on both sides of the electrical connection point. The second conductive part 41 includes a first conductive medium 411 and a second conductive medium 412, and the first conductive contact 311 and the second conductive contact 312 are respectively in contact with and electrically connected to the first conductive medium 411 and the second conductive medium 412. The first conductive medium 411 and the second conductive medium 412 are in various forms, and can be installed on the circuit board through a mounting process using conductive foam, conductive rubber, conductive springs, and conductive probes. In this embodiment, conductive foam is used. The projection area of ​​the first conductive contact 311 and the second conductive contact 312 is larger than the projection area of ​​the first conductive medium 411 and the second conductive medium 412, and they are respectively located at opposite positions on both sides of the electrical connection point 32, ensuring that after the device is automatically calibrated and moved in various directions, the first conductive contact 311 and the second conductive contact 312 can still be in good contact with the first conductive medium 411 and the second conductive medium 412, thereby ensuring the stability of the electrical connection. At the same time, the use of extrusion contact electrical connection eliminates the manual welding process, which not only improves assembly efficiency but also saves manpower input.

[0037] like Figures 1 to 3 As shown, the bottom of the front shell component 1 is provided with a plurality of connecting bosses 12, and the adapter plate 3 is provided with a plurality of through holes 34, and the connecting bosses 12 correspond to the through holes 34 one by one and pass through the through holes 34. The circuit board 4 is provided with a plurality of UV adhesive media 42, and the connecting bosses 12 are connected to the UV adhesive media 42 one by one. The connecting boss 12 is provided at the bottom of the front shell component 1, and contacts the circuit board 4 after passing through the adapter plate 3, so that a certain space is formed between the circuit board 4 and the adapter plate 3 to accommodate the electrical components on the circuit board 4. Through the contact between the connecting boss 12 and the UV adhesive medium 42, after the automatic calibration of the equipment is completed, the UV adhesive medium 42 is irradiated by a UV lamp to complete the preliminary curing, so that the circuit board 4 is initially bonded to the front shell component 1, and then baked in an oven to complete the final curing, so that the circuit board 4 and the front shell component 1 are bonded and fixed together.

[0038] like Figures 1 to 3 As shown, the bottom side wall of the front housing 13 is an L-shaped step structure 131, and the L-shaped step structure 131 is tightly matched with the inner wall of the rear housing 51; the end surfaces of the front housing 13 and the rear housing 51 that contact each other are conductive surfaces. Through mutual conductive contact, when the camera module in the front housing assembly 1 is interfered by static electricity, the static electricity can be released through the housing conduction. After the front housing assembly 1 is assembled, it is tightly fitted with the rear housing assembly 5 through the bottom L-shaped step structure 13, and then connected by laser welding process to complete the assembly of the entire camera.

[0039] In the description of the present application, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0040] In addition, the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the definition of "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0041] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A heating camera structure, comprising a front shell component and a rear shell component, wherein the front shell component and the rear shell component can be connected to form a cavity, characterized in that: An adapter plate and a circuit board are provided in the cavity, the front shell assembly includes a heating body, the heating body is provided with a connecting portion, the connecting portion extends toward the cavity and is electrically connected to the adapter plate, the adapter plate is provided with a first conductive portion, the circuit board is provided with a second conductive portion, and the first conductive portion is in contact with and electrically connected to the second conductive portion.

2. The heating camera structure according to claim 1, characterized in that: The front shell component is provided with a channel, and the connecting portion passes through the channel and extends from the bottom of the front shell component.

3. The heating camera structure according to claim 2, characterized in that: The end of the connecting portion is bent to form a bent portion, and the adapter plate further includes a hollow portion and an electrical connection point. The connecting portion passes through the hollow portion, and the bent portion is in contact with the electrical connection point for electrical connection.

4. The heating camera structure according to claim 3, characterized in that: The first conductive part includes a first conductive contact and a second conductive contact, the second conductive part includes a first conductive medium and a second conductive medium, and the first conductive contact and the second conductive contact are in contact and electrically connected with the first conductive medium and the second conductive medium respectively.

5. The heating camera structure according to claim 4, characterized in that: The surface areas of the first and second conductive contacts are greater than the surface areas of the first and second conductive media.

6. The heating camera structure according to claim 4, characterized in that: The first conductive contact and the second conductive contact are located at opposite positions on both sides of the electrical connection point.

7. The heating camera structure according to claim 1, characterized in that: The bottom of the front shell component is provided with a plurality of connecting bosses, and the adapter plate is provided with a plurality of through holes. The connecting bosses correspond to the through holes one by one and pass through the through holes.

8. The heating camera structure according to claim 7, characterized in that: The circuit board is provided with a plurality of UV adhesive media, and the connecting bosses are connected to the UV adhesive media in a one-to-one correspondence.

9. The heating camera structure according to claim 1, characterized in that: The front shell assembly includes a front shell, the rear shell assembly includes a rear shell, the bottom side wall of the front shell is an L-shaped step structure, and the L-shaped step structure is tightly matched with the inner wall of the rear shell.

10. The heating camera structure according to claim 9, characterized in that: The end surfaces of the front shell and the rear shell that contact each other are conductive surfaces.