Pulse dust collector convenient to clean

By using the pulsed high-pressure gas and the rotation of spiral blades in the pulse dust collector, the problem of dust falling and stacking under gravity is solved, and the convenient cleaning and automatic cleaning of the dust collector is achieved, which improves working efficiency and stability.

CN222677496UActive Publication Date: 2025-03-28河南海洋化工科技股份有限公司
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Patent Information

Application Number
CN202420733141.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-03-28
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

During the dust removal process of existing pulse dust collectors, dust is prone to falling and accumulating under gravity, resulting in inconvenience in cleaning, reducing work efficiency, and increasing workers' labor intensity.

Method used

A pulse dust collector is designed for easy cleaning. It uses pulsed spraying high-pressure gas to impact the bag, causing it to jitter in pulsed form, thereby shaking off the dust on the surface and automatically cleaning the dust in the dust removal box through the rotation of the spiral blades.

Benefits of technology

The pulse spraying of high-pressure gas reduces the adhesion of dust on the surface of the bag, reduces the cleaning workload, improves the stability of the dust collector, and greatly reduces the dust residue and manual cleaning workload through the automatic cleaning function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removers, and particularly discloses a pulse dust remover convenient to clean, which comprises a box body, the interior of the box body is of a hollow structure, the lower end of the box body is open, the outer surface of the lower end of the box body is fixedly connected with a discharge hopper, and the outer surface of the left end of the box body is fixedly connected with an air inlet pipe. Two groups of supporting plates are fixedly connected to the inner surface of the box body and are distributed in parallel, a supporting rod is rotatably connected to the outer surface of the upper end of each supporting plate, a bracket is fixedly connected to the upper end of each supporting rod, and a cloth bag is attached to the outer surface of each bracket in a contact manner. High-pressure gas is ejected in a pulse mode to impact a cloth bag, so that the cloth bag shakes in a pulse mode, dust on the surface of the cloth bag is shaken off, attachment of the dust on the surface of the cloth bag is greatly reduced, the adsorption effect of the cloth bag is improved, meanwhile, the workload of cleaning the cloth bag can be greatly reduced, and the service life of the cloth bag is prolonged. Therefore, the stability of the dust remover during working can be further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust collectors, in particular to a pulse dust collector which is easy to clean. Background Art

[0002] Pulse dust collector is a method of removing dust attached to the filter medium (bag or filter cartridge) by blowing compressed air. Depending on the size of the dust collector, there may be several groups of pulse valves, which are controlled by a pulse controller or PLC. Each time a group of pulse valves is opened, the dust in the bag or filter cartridge it controls is removed, while the other bags or filter cartridges work normally. After a period of time, the next group of pulse valves is opened.

[0003] In the existing pulse dust collector, the blowing pipe is set just above the bag, and the high-pressure gas is ejected from the blowing pipe to expand the bag so as to separate the dust from the outer surface of the bag for cleaning. However, most of the dust attached to the surface of the bag will fall into the ash hopper, but a small part of the dust is still attached and cannot be removed;

[0004] The existing patent (Announcement No.: CN210278561U) discloses a pulse dust collector, including a body, a filter bag wrapped in a cylindrical frame, a cleaning ring sleeved on the outside of the filter bag, and bristles in contact with the outer wall of the filter bag on the inner wall of the cleaning ring, and a linear motor, which drives the cleaning ring to reciprocate up and down on the outside of the filter bag through a pull rod. The cleaning ring disposed outside the filter bag reciprocates to perform secondary cleaning to clean residual dust, thereby greatly improving the cleaning efficiency.

[0005] The existing patents provide solutions to the above problems. However, when the dust collector is performing dust removal, the dust will fall to the bottom of the dust collector under the action of gravity and accumulate, and it needs to be stopped for cleaning after a period of time. This dust cleaning method will not only greatly reduce the working efficiency of the dust collector, but also greatly increase the labor intensity of workers by using manual cleaning methods. Inconvenient operation can easily cause dust residue inside the dust collector, affecting the dust cleaning quality.

[0006] Therefore, a pulse dust collector which is easy to clean is proposed. Summary of the invention

[0007] The utility model aims to provide a pulse dust collector which is easy to clean and can solve the problem of inconvenience in cleaning dust inside the existing dust collector.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pulse dust collector that is easy to clean, comprising a box body, the interior of the box body is a hollow structure and the lower end is an opening, the outer surface of the lower end of the box body is fixedly connected to a discharge hopper, the outer surface of the left end of the box body is fixedly connected to an air inlet pipe, the inner surface of the box body is fixedly connected to a support plate, the number of the support plates is two groups and they are distributed in parallel, the outer surface of the upper end of the support plate is rotatably connected to a support rod, the upper end of the support rod is fixedly connected to a bracket, the outer surface of the bracket is in contact with a cloth bag, the number of the support rod, the bracket and the cloth bag are in several groups and are distributed in a rectangular shape, the outer surface of the front end of the box body is fixedly connected to an air compressor pipe, the inner surface of the box body is fixedly connected to a windshield, the windshield is inclined, the windshield is located on the left side of the air inlet pipe, and the outer surface of the left end of the box body is provided with a discharge port.

[0009] Preferably, a second conduit is fixedly connected to the rear side of the outer surface of the air compressor pipe, and a first conduit is fixedly connected to the outer surface of the second conduit, and the number of the first conduits is two groups and they are distributed in parallel.

[0010] Preferably, a nozzle is fixedly connected to the lower side of an outer surface of the conduit, the nozzles are in several groups and are distributed corresponding to the cloth bags, and the nozzles are located directly above the cloth bags.

[0011] Preferably, the brackets are distributed in an annular structure, and the cloth bag is in a hollow cylindrical shape.

[0012] Preferably, the inner surface of the discharge hopper is rotatably connected to a rotating shaft 1, and the outer surface of the rotating shaft 1 is fixedly connected to blades, and the blades are in four groups and distributed in a ring shape.

[0013] Preferably, a discharge pipe is fixedly connected to the lower end of the inner surface of the discharge hopper, a second rotating shaft is rotatably connected to the inner surface of the discharge hopper, and a spiral blade is fixedly connected to the outer surface of the second rotating shaft.

[0014] Preferably, the upper end of the discharge pipe is open, and the second rotating shaft and the spiral blades are located inside the discharge pipe.

[0015] Preferably, a guide plate is fixedly connected to the inner surface of the discharge hopper, the number of the guide plates is two groups and they are symmetrically distributed, the lower end of the guide plate is fixedly connected to the discharge pipe, the second outer surface of the rotating shaft is fixedly connected to a stopper, the number of the stoppers is three groups and they are distributed in a ring shape, and the stoppers are in rotational contact with the blades.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The present invention uses pulsed high-pressure gas to impact the bag, so that the bag shakes in a pulsed manner, thereby shaking off the dust on the surface of the bag, greatly reducing the adhesion of dust on the surface of the bag, thereby improving the adsorption effect of the bag while also greatly reducing the workload of cleaning the bag, thereby further improving the stability of the dust collector during operation;

[0018] 2. The present application discharges the dust in the discharge pipe to the outside of the discharge hopper through the rotation of the spiral blade, thereby realizing automatic cleaning of the dust in the dust removal box, which can greatly reduce the residual dust in the dust removal box and greatly reduce the workload of manual cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 The overall structure of the utility model Figure 1 ;

[0021] Figure 2 The overall structure of the utility model Figure 2 ;

[0022] Figure 3 It is the right view of the overall structure of the utility model;

[0023] Figure 4 For the utility model Figure 3 Middle AA section view;

[0024] Figure 5 This is a view of the internal structure of the box of the present utility model.

[0025] Description of reference numerals:

[0026] 1. Box body; 2. Discharge hopper; 3. Air compressor pipe; 4. Air inlet pipe; 5. Discharge port; 6. Support plate; 7. Support rod; 8. Cloth bag; 9. Conduit 1; 10. Conduit 2; 11. Nozzle; 12. Wind shield; 13. Rotating shaft 1; 14. Blade; 15. Rotating shaft 2; 16. Guide plate; 17. Discharge pipe; 18. Spiral blade; 19. Block; 20. Bracket. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 5 , the utility model provides a technical solution:

[0029] A pulse dust collector which is easy to clean, comprises a box body 1, the interior of the box body 1 is a hollow structure and the lower end is an opening, the lower end outer surface of the box body 1 is fixedly connected to a discharge hopper 2, the left end outer surface of the box body 1 is fixedly connected to an air inlet pipe 4, the inner surface of the box body 1 is fixedly connected to a support plate 6, the number of the support plates 6 is two groups and they are distributed in parallel, the upper end outer surface of the support plate 6 is rotatably connected to a support rod 7, the upper end of the support rod 7 is fixedly connected to a bracket 20, the outer surface of the bracket 20 is in contact with a cloth bag 8, the number of the support rod 7, the bracket 20 and the cloth bag 8 are several groups and are distributed in a rectangular shape, the front end outer surface of the box body 1 is fixedly connected to an air compressor pipe 3, the inner surface of the box body 1 is fixedly connected to a windshield 12, the windshield 12 is inclined, the windshield 12 is located on the left side of the air inlet pipe 4, and the left end outer surface of the box body 1 is provided with a discharge port 5.

[0030] A second conduit 10 is fixedly connected to the rear side of the outer surface of the air compressor pipe 3 , and a first conduit 9 is fixedly connected to the outer surface of the second conduit 10 . The number of the first conduits 9 is two groups and they are distributed in parallel.

[0031] A nozzle 11 is fixedly connected to the lower side of the outer surface of the conduit 1 9 . The nozzles 11 are in several groups and are distributed corresponding to the cloth bags 8 . The nozzles 11 are located directly above the cloth bags 8 .

[0032] The bracket 20 is distributed in an annular structure, and the cloth bag 8 is in a hollow cylindrical shape.

[0033] By adopting the above technical solution, when the pulse dust removal device is working, dust gas is first injected into the box body 1 through the air inlet pipe 4, and the dust gas will diffuse to the lower side of the box body 1 under the guidance of the wind shield 12, and then the dust in the box body 1 will be adsorbed by the cloth bag 8, and the heavier dust will fall under the action of gravity. The box body 1 fixes and rotates the support rod 7 through the support plate 6, so that the bracket 20 is fixed and supported by the support rod 7, and the bracket 20 supports the cloth bag 8 so that the cloth bag 8 remains in an expanded state, so that the dust can be better adsorbed by the cloth bag 8, thereby improving the removal efficiency of the dust collector. Dust quality, when the dust collector needs to be cleaned, the compressed air in the air compressor pipe 3 is put into the conduit 2 10 through the gate valve, and is guided to extend to the conduit 19 through the conduit 2 10, and then sprayed into the bag 8 from the nozzle 11 on the lower side of the conduit 19, and the bag 8 is impacted by the pulsed high-pressure gas, so that the bag 8 is shaken in a pulsed manner, thereby shaking off the dust on the surface of the bag 8, greatly reducing the adhesion of dust on the surface of the bag 8, thereby improving the adsorption effect of the bag 8 while also greatly reducing the workload of cleaning the bag 8, thereby further improving the stability of the dust collector during operation.

[0034] Specifically, Figure 4 and Figure 5 As shown, the inner surface of the discharge hopper 2 is rotatably connected to a rotating shaft 13, and the outer surface of the rotating shaft 13 is fixedly connected to blades 14. The number of the blades 14 is four groups and they are distributed in a ring shape.

[0035] A discharge pipe 17 is fixedly connected to the lower end of the inner surface of the discharge hopper 2 , a second rotating shaft 15 is rotatably connected to the inner surface of the discharge hopper 2 , and a spiral blade 18 is fixedly connected to the outer surface of the second rotating shaft 15 .

[0036] The upper end of the discharge pipe 17 is open, and the second rotating shaft 15 and the spiral blade 18 are located inside the discharge pipe 17 .

[0037] The inner surface of the discharge hopper 2 is fixedly connected with a guide plate 16, and the number of the guide plates 16 is two groups and they are symmetrically distributed. The lower end of the guide plate 16 is fixedly connected to the discharge pipe 17. The outer surface of the rotating shaft 15 is fixedly connected with a stopper 19, and the number of the stopper 19 is three groups and they are annularly distributed. The stopper 19 is in rotational contact with the blade 14.

[0038] By adopting the above technical scheme, the dust will contact the surface of the blade 14 during the falling process, and the dust will drive the blade 14 to flip under the action of gravity. The shaft 13 supports the blade 14 for rotation. As the shaft 13 drives the blade 14 to rotate, the shaken dust will fall on the surface of the guide plate 16 under the action of gravity, and slide into the discharge pipe 17 under the guidance of the guide plate 16. The blade 14 will contact the block 19 during the rotation process, and drive the shaft 2 15 to rotate through the block 19, thereby driving the spiral blade 18 to rotate through the shaft 2 15, so that the dust in the discharge pipe 17 is discharged to the outside of the discharge hopper 2 through the rotation of the spiral blade 18, thereby realizing automatic cleaning of the dust in the dust removal box, which can greatly reduce the residual dust in the dust removal box and greatly reduce the workload of manual cleaning.

[0039] Working principle: When the pulse dust removal device is working, dust gas is first injected into the box body 1 through the air inlet pipe 4. The dust gas will diffuse to the lower side of the box body 1 under the guidance of the wind shield plate, and then the dust in the box body 1 will be adsorbed by the cloth bag 8. The heavier dust will fall under the action of gravity. The box body 1 fixes and rotates the support rod 7 through the support plate 6, so that the bracket 20 is fixedly supported by the support rod 7. The bracket 20 supports the cloth bag 8 so that the cloth bag 8 remains in an expanded state, so that the dust can be better adsorbed through the cloth bag 8, thereby improving the dust removal quality of the dust collector. When the dust collector needs to be cleaned, the compressed air in the air compressor pipe 3 is put into the conduit 2 10 through the gate valve, and is guided to extend into the conduit 1 9 through the conduit 2 10, and then is sprayed into the cloth bag 8 from the nozzle 11 on the lower side of the conduit 1 9, and the cloth bag 8 is impacted by the pulse-like spraying of high-pressure gas, so that the cloth bag 8 is pulse-like shaken, thereby shaking off the dust on the surface of the cloth bag 8, greatly reducing The dust adheres to the surface of the bag 8, thereby improving the adsorption effect of the bag 8 while also greatly reducing the workload of cleaning the bag 8, thereby further improving the stability of the dust collector during operation. The dust will contact the surface of the blade 14 during the falling process, and the dust will drive the blade 14 to flip under the action of gravity. The shaft 13 supports the blade 14 for rotation. As the shaft 13 drives the blade 14 to rotate, the shaken-off dust will fall on the surface of the guide plate 16 under the action of gravity, and slide into the discharge pipe 17 under the guidance of the guide plate 16. The blade 14 will contact the block 19 during the rotation process, and drive the shaft 2 15 to rotate through the block 19, thereby driving the spiral blade 18 to rotate through the shaft 2 15, so that the dust in the discharge pipe 17 is discharged to the outside of the discharge hopper 2 through the rotation of the spiral blade 18, thereby realizing automatic cleaning of the dust in the dust collector box, thereby greatly reducing the residual dust in the dust collector box and greatly reducing the workload of manual cleaning.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A pulse dust collector that is easy to clean, comprising a housing (1), characterized in that: The box body (1) has a hollow structure inside and an opening at the lower end. The outer surface of the lower end of the box body (1) is fixedly connected to a discharge hopper (2). The outer surface of the left end of the box body (1) is fixedly connected to an air inlet pipe (4). The inner surface of the box body (1) is fixedly connected to a support plate (6). The number of the support plates (6) is two groups and they are distributed in parallel. The outer surface of the upper end of the support plate (6) is rotatably connected to a support rod (7). The upper end of the support rod (7) is fixedly connected to a bracket (20). The outer surface of the bracket (20) is in close contact with a cloth bag (8). The number of the support rod (7), the bracket (20) and the cloth bag (8) is several groups and they are distributed in a rectangular shape. The outer surface of the front end of the box body (1) is fixedly connected to an air compressor pipe (3). The inner surface of the box body (1) is fixedly connected to a windshield. The windshield is inclined and is located on the left side of the air inlet pipe (4). The outer surface of the left end of the box body (1) is provided with a discharge port (5). A discharge pipe (17) is fixedly connected to the lower end of the inner surface of the discharge hopper (2), a second rotating shaft (15) is rotatably connected to the inner surface of the discharge hopper (2), and a spiral blade (18) is fixedly connected to the outer surface of the second rotating shaft (15).

2. The pulse dust collector that is easy to clean according to claim 1 is characterized in that: A second conduit (10) is fixedly connected to the rear side of the outer surface of the air compressor pipe (3), and a first conduit (9) is fixedly connected to the outer surface of the second conduit (10). The first conduits (9) are provided in two groups and are distributed in parallel.

3. The pulse dust collector that is easy to clean according to claim 2, characterized in that: A nozzle (11) is fixedly connected to the lower side of the outer surface of the conduit 1 (9), the nozzles (11) are provided in a plurality of groups and are distributed corresponding to the cloth bags (8), and the nozzles (11) are located directly above the cloth bags (8).

4. The pulse dust collector that is easy to clean according to claim 3 is characterized in that: The bracket (20) is distributed in an annular structure, and the cloth bag (8) is in a hollow cylindrical shape.

5. The pulse dust collector that is easy to clean according to claim 4, characterized in that: The inner surface of the discharge hopper (2) is rotatably connected to a rotating shaft (13), and the outer surface of the rotating shaft (13) is fixedly connected to blades (14), and the blades (14) are in four groups and distributed in a ring shape.

6. The pulse dust collector that is easy to clean according to claim 5, characterized in that: The upper end of the discharge pipe (17) is open, and the second rotating shaft (15) and the spiral blade (18) are located inside the discharge pipe (17).

7. The easy-to-clean pulse dust collector according to claim 6, characterized in that: The inner surface of the discharge hopper (2) is fixedly connected with guide plates (16), the number of the guide plates (16) being two groups and being symmetrically distributed, the lower ends of the guide plates (16) being fixedly connected with the discharge pipe (17), the outer surface of the second rotating shaft (15) is fixedly connected with stoppers (19), the number of the stoppers (19) being three groups and being annularly distributed, and the stoppers (19) are in rotationally close contact with the blades (14).

Citation Information

Patent Citations

  • Pulse dust collector

    CN210278561U