Special laminating device for ultraviolet curing hose
By designing an adjustable spray port and limiting assembly, the special coating device for ultraviolet curing hoses is solved, and the existing devices cannot adapt to hoses of different sizes and lengths is achieved, uniform molding and all-round protection of the coating membrane are extended, and the service life of the hose is avoided and the waste of spray liquid is avoided.
Patent Information
- Application Number
- CN202420879711.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing ultraviolet curing hose spraying device cannot adaptively according to the size and length of the hose, resulting in uneven spraying, lack of coating protection in some areas, reduced service life, and waste of spray liquid.
A special membrane coating device for ultraviolet curing hoses is designed, including an adjustable spray port and limiting assembly. The adaptive adjustment of the spray port is achieved through the coordination of the electric push rod and the baffle; the height adjustment of the sub-assembly is adjusted to achieve the fixation of the hoses of different diameters; and the setting of scrapers and collection boxes is carried out to avoid waste and accumulation of spray liquid.
Adaptive adjustment is achieved according to the length and diameter of the hose, ensuring uniform molding and all-round protection of the coating, extending the service life of the hose, and effectively avoiding the waste and accumulation of spray liquid.
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Figure CN222678435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultraviolet light curing hose production, in particular to a special film coating device for ultraviolet light curing hose. Background Art
[0002] UV-curing hose is a hose that uses UV-curing technology to cure coatings or glue in a very short time. After the UV-curing hose is manufactured, a layer of spray liquid needs to be sprayed on the outside to increase the service life of the hose.
[0003] The existing UV curing hose is sleeved on the outside of the rotating shaft, and the rotating shaft is rotated to rotate the hose, so that the spray head arranged on the top of the rotating shaft can evenly spray the hose. However, the existing ones still have the following shortcomings:
[0004] 1. In actual operation, the diameter of the hose varies, while the size of the rotating shaft is fixed and cannot be adjusted according to the size of the hose. When the size of the hose is larger than the rotating shaft, the hose and the rotating shaft cannot be completely fixed. Therefore, when the rotating shaft rotates, the hose cannot rotate with it, making it impossible for the sprinkler head to spray the hose in all directions, resulting in uneven film formation. Due to the lack of film liquid in some areas, the film has a poor protective effect on the hose, which reduces the service life of the hose;
[0005] 2. When the existing device is laminating, the laminating head has a certain spraying range, but the length of the hose is different. When the hose length is greater than the spraying range of the spray head, a complete laminating film cannot be formed on the outside of the hose, so that some areas cannot be protected by the laminating film, thereby reducing the service life of the hose. When the hose length is less than the spraying range of the spray head, part of the spray liquid directly falls to the bottom of the device, resulting in a waste of spray liquid;
[0006] 3. During use, due to the effect of gravity, excess spray liquid will slide to the bottom of the hose and then drip. On the one hand, there is unevenness in the sliding process of the spray liquid, which makes the surface of the spray liquid uneven and affects the molding quality of the coating. On the other hand, excess spray liquid drips to the bottom, which will cause a waste of spray liquid, and long-term accumulation will affect the spraying of subsequent hoses. Utility Model Content
[0007] In order to solve the above problems, the purpose of the utility model is to provide a special coating device for ultraviolet light curing hose, which can adaptively adjust the size of the spray port according to the length of the hose.
[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A coating device for ultraviolet curing hose, comprising an installation box, a spray assembly installed on the top of the box, a limit assembly arranged parallel to the bottom of the spray assembly and rotatably connected to the installation box on one side, and a collecting assembly installed at the bottom of the installation box; the spray assembly comprises a material storage box fixed on the top of the installation box, a spray square pipe fixed on the bottom side of the top wall of the installation box, a plurality of communication channels penetrating and fixed inside the top wall of the installation box for connecting the material storage box and the spray square pipe, and baffles symmetrically arranged on both sides of the bottom wall of the spray square pipe. Liquid sub-assembly; a square spray port is provided at the bottom of the spray square tube, and slide grooves are symmetrically provided on the side walls on both sides of the spray port; the liquid blocking sub-assembly includes a first baffle plate slidably connected to the slide groove, an electric push rod fixed on the outer side wall of the spray square tube and a second baffle plate rotatably connected to the side wall of the spray port; the driving end of the electric push rod passes through the side wall of the spray square tube and is fixedly connected to the first baffle plate; the bottom of the second baffle plate at one end away from the side wall of the spray port is against the upper surface of the first baffle plate; the widths of the slide groove, the first baffle plate and the second baffle plate are the same.
[0010] More preferably, the limit assembly includes a rotating shaft rotatably connected to the inner wall of one side of the installation box and a plurality of limit sub-assemblies sleeved on the outside of the rotating shaft; the limit sub-assembly includes a ring sleeved on the outside of the rotating shaft, an adjusting sub-assembly evenly wrapped around the outer wall of the ring and fixed to the ring, and a limit plate fixed to the top of the adjusting sub-assembly.
[0011] More preferably, a plurality of elastic protrusions are fixedly provided circumferentially inside the collar, and a plurality of groove groups are evenly distributed along the axial direction on the outer wall of the rotating shaft, each of the groove groups is composed of a plurality of grooves that are matched one by one with the elastic protrusions, and the number of the groove groups is greater than the number of the limiting sub-assemblies.
[0012] More preferably, the adjustment subassembly includes a spring telescopic rod fixed to the bottom of the limit plate, an inner sleeve sleeved on the outside of the spring telescopic rod and rotatably connected to the limit plate at the top, and an outer sleeve fixed to the outside of the ring; the inner sleeve is threadedly connected to the outer sleeve.
[0013] More preferably, the collecting assembly comprises a scraper rotatably connected to the side wall of the mounting box and a collecting box slidably connected to the bottom of the mounting box; guide plates arranged along the axial direction of the rotating shaft are symmetrically fixed on both sides of the top of the collecting box; the two guide plates are inclined toward each other.
[0014] The utility model has the following beneficial effects:
[0015] 1. Through the cooperation of the first baffle, the electric push rod and the second baffle, the spray port can be shielded, thereby reducing the spray area of the spray port, so as to realize adaptive adjustment of the spray range according to the length of the hose, which can avoid that when the length of the hose is greater than the spray range, a complete coating cannot be formed on the outer wall of the hose, and the hose cannot be fully protected, thereby reducing the service life of the hose, and when the length of the hose is less than the spray range, part of the spray liquid falls to the bottom of the installation box without acting on the hose, resulting in waste;
[0016] 2. The utility model can adaptively adjust the height of the adjusting subassembly according to the diameter of the hose by setting the adjusting subassembly, so that the limit plate is in close contact with the inner wall of the hose, thereby fixing the hose to avoid mutual sliding between the limit assembly and the hose when the size of the hose is larger than the diameter of the limit assembly, so that when the rotating shaft rotates, the hose cannot rotate accordingly, resulting in the sprinkler head being unable to spray the hose in all directions, causing uneven film forming, and the lack of film liquid in some areas, which makes the film poor in protecting the hose, reducing the service life of the hose;
[0017] 3. The utility model can scrape off the excess spray material on the outer wall of the hose through the setting of the scraper, and at the same time scrape off the sliding marks of the excess spray material, and the excess spray material will flow along the guide plate to the collection box for collection, avoiding the waste of spray liquid and also avoiding the long-term deposition of the spray liquid at the bottom of the installation box to affect the subsequent hose spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is the overall schematic diagram of the laminating device;
[0019] Figure 2 It is a front cross-sectional view of the laminating device;
[0020] Figure 3 This is an enlarged view of the structure at A;
[0021] Figure 4 This is an enlarged view of the structure at B;
[0022] Figure 5 It is a side sectional view of the laminating device;
[0023] Figure 6 This is an enlarged view of the structure at location C.
[0024] Description of reference numerals:
[0025] 1. Install the box; 2. Spray assembly; 21. Storage box; 22. Spray square tube; 221. Spray port; 222. Slide; 23. Connecting channel; 24. Liquid blocking subassembly; 241. First baffle; 242. Second baffle; 243. Electric push rod; 3. Limiting assembly; 31. Rotating shaft; 311. Groove; 32. Limiting subassembly; 321. Ring; 322. Adjusting subassembly; 3221. Spring telescopic rod; 3222. Inner sleeve; 3223. Outer sleeve; 323. Limiting plate; 324. Elastic protrusion; 4. Collecting assembly; 41. Scraper; 42. Collecting box; 43. Guide plate. DETAILED DESCRIPTION
[0026] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0027] A coating device for ultraviolet curing hose, comprising an installation box 1, a spray assembly 2 installed on the top of the box, a limit assembly 3 arranged parallel to the bottom of the spray assembly 2 and rotatably connected to the installation box 1 on one side, and a collecting assembly 4 installed at the bottom of the installation box 1; the spray assembly 2 comprises a storage box 21 fixed on the top of the installation box 1, a spray square tube 22 fixed on the bottom side of the top wall of the installation box 1, a plurality of connecting channels 23 penetrating and fixed inside the top wall of the installation box 1 for connecting the storage box 21 and the spray square tube 22, and a liquid blocking subassembly 24 symmetrically arranged on both sides of the bottom wall of the spray square tube 22; the bottom of the spray square tube 22 is opened A square spray port 221 is provided, and slide grooves 222 are symmetrically provided on the side walls on both sides of the spray port 221; the liquid blocking subassembly 24 includes a first baffle 241 slidably connected to the slide groove 222, an electric push rod 243 fixed on the outer side wall of the spray square tube 22, and a second baffle 242 rotatably connected to the side wall of the spray port 221; the driving end of the electric push rod 243 penetrates the side wall of the spray square tube 22 and is fixedly connected to the first baffle 241; the bottom of the second baffle 242 at one end away from the side wall of the spray port 221 is against the upper surface of the first baffle 241; the widths of the slide groove 222, the first baffle 241, and the second baffle 242 are the same.
[0028] Through the cooperation of the first baffle 241, the electric push rod 243 and the second baffle 242, the spray port 221 can be blocked, thereby reducing the spray area of the spray port 221, so as to achieve adaptive adjustment of the spray range according to the length of the hose. This can avoid the situation where a complete coating cannot be formed on the outer wall of the hose when the hose length is greater than the spray range, and the hose cannot be fully protected, thereby reducing the service life of the hose. It can also avoid the situation where when the hose length is less than the spray range, part of the spray liquid falls to the bottom of the installation box 1 without acting on the hose, resulting in waste.
[0029] As a possible implementation of the present scheme, preferably, the limit assembly 3 includes a rotating shaft 31 rotatably connected to the inner wall of one side of the installation box 1 and a plurality of limit subassemblies 32 sleeved on the outside of the rotating shaft 31; the limit subassembly 32 includes a collar 321 sleeved on the outside of the rotating shaft 31, an adjusting subassembly 322 evenly wound around the outer wall of the collar 321 and fixed to the collar 321, and a limit plate 323 fixed to the top of the adjusting subassembly 322; through the setting of the adjusting subassembly 322, the height of the adjusting subassembly 322 can be adaptively adjusted according to the diameter of the hose, so that the limit plate 323 is in close contact with the inner wall of the hose, thereby fixing the hose to avoid mutual sliding between the limit assembly 3 and the hose when the size of the hose is larger than the diameter of the limit assembly 3, so that when the rotating shaft 31 rotates, the hose will be unable to rotate accordingly, resulting in the sprinkler head being unable to spray the hose in all directions, resulting in uneven film forming, and the lack of film liquid in some areas makes the film poor in protecting the hose, thereby reducing the service life of the hose.
[0030] As a possible implementation of the present scheme, preferably, a plurality of elastic protrusions 324 are fixedly provided circumferentially inside the collar 321, and a plurality of groove groups 311 are evenly distributed along the axial direction on the outer wall of the rotating shaft 31, and each group of the grooves 311 is composed of a plurality of grooves 311 that are matched one by one with the elastic protrusions 324; the number of the groove groups 311 is greater than the number of the limiting sub-assemblies 32; through the cooperation of the elastic protrusions 324 and the grooves 311, the distance between the collars 321 at both ends can be adjusted according to the length of the hose, thereby avoiding the situation where part of the limiting assembly 3 is not arranged inside the hose, resulting in the inability to fix the hose, thereby improving the stability of the hose fixation.
[0031] As a possible implementation of the present scheme, preferably, the adjusting subassembly 322 includes a spring telescopic rod 3221 fixed to the bottom of the limiting plate 323, an inner sleeve 3222 sleeved on the outside of the spring telescopic rod 3221 and rotatably connected to the limiting plate 323 at the top, and an outer sleeve 3223 fixed to the outside of the collar 321; the inner sleeve 3222 is threadedly connected to the outer sleeve 3223; through the threaded connection between the inner sleeve 3222 and the outer sleeve 3223, the height between the collar 321 and the limiting plate 323 can be adjusted, and through the setting of the spring telescopic rod 3221, the limiting plate 323 can be prevented from rotating with the inner sleeve 3222 when the inner sleeve 3222 rotates, thereby preventing the limiting plate 323 from being unable to extend into the inner wall of the hose to fit the hose.
[0032] As a possible implementation mode of the present scheme, preferably, the collecting assembly 4 includes a scraper 41 rotatably connected to the side wall of the mounting box 1 and a collecting box 42 slidably connected to the bottom of the mounting box 1; guide plates 43 arranged along the axial direction of the rotating shaft 31 are symmetrically fixed on both sides of the top of the collecting box 42; the two guide plates 43 are inclined toward each other; in the present device, the bottom of the scraper 41 is against the hose, and the scraper 41 can be used to scrape off the excess spray material on the outer wall of the hose, and at the same time, the sliding marks of the excess spray material can be scraped off, and the excess spray material will flow along the guide plate 43 to the collecting box 42 for collection, so as to avoid the waste of spray liquid and the influence of the spray liquid on the subsequent hose spraying due to the long-term deposition of the spray liquid at the bottom of the mounting box 1.
[0033] The working principle of this device is:
[0034] When coating the hose, first adjust the distance between the plurality of limit assemblies 3 according to the length of the hose, push the first baffle 241 toward the side close to each other by two electric push rods 243, so that the length of the spray port 221 is the same as the length of the hose, and then put the hose on the outside of the plurality of limit assemblies 3, and then adjust the adjustment subassembly 322 according to the diameter of the hose, so that the limit plate 323 is against the inner wall of the hose, and drive the scraper 41 by the motor so that the bottom of the hose is against the scraper 41, and drive the motor to control the rotation of the rotating shaft 31, and at this time, the spray liquid sprays the outer wall of the hose through the spray port 221.
[0035] The above description is only a specific implementation method of the utility model, and does not limit the patent scope of the utility model. Any equivalent structural transformation made using the contents of the utility model specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the utility model.
Claims
1. A coating device for UV-curing hose, characterized by: It comprises an installation box (1), a spray assembly (2) installed on the top of the box, a limit assembly (3) arranged in parallel below the spray assembly (2) and rotatably connected to the installation box (1) on one side, and a collection assembly (4) installed on the bottom of the installation box (1); The spray assembly (2) comprises a material storage box (21) fixed on the top of the installation box (1), a spray square tube (22) fixed on the bottom side of the top wall of the installation box (1), a plurality of communication channels (23) penetrating and fixed inside the top wall of the installation box (1) for connecting the material storage box (21) and the spray square tube (22), and a liquid blocking subassembly (24) symmetrically arranged on both sides of the bottom wall of the spray square tube (22); a square spray port (221) is provided at the bottom of the spray square tube (22), and slide grooves (222) are symmetrically provided on the side walls on both sides of the spray port (221); The liquid blocking subassembly (24) comprises a first baffle (241) slidably connected to the slide groove (222), an electric push rod (243) fixed to the outer side wall of the spray square tube (22), and a second baffle (242) rotatably connected to the side wall of the spray port (221); the driving end of the electric push rod (243) penetrates the side wall of the spray square tube (22) and is fixedly connected to the first baffle (241); The bottom of one end of the second baffle (242) away from the side wall of the spray port (221) abuts against the upper surface of the first baffle (241); the widths of the slide groove (222), the first baffle (241) and the second baffle (242) are the same.
2. The coating device for ultraviolet curing hose according to claim 1, characterized in that: The position-limiting assembly (3) comprises a rotating shaft (31) rotatably connected to the inner wall of one side of the installation box (1) and a plurality of position-limiting subassemblies (32) sleeved on the outside of the rotating shaft (31); the position-limiting subassembly (32) comprises a collar (321) sleeved on the outside of the rotating shaft (31), an adjusting subassembly (322) evenly wound around the outer wall of the collar (321) and fixed to the collar (321), and a position-limiting plate (323) fixed to the top of the adjusting subassembly (322).
3. The coating device for ultraviolet light curing hose according to claim 2, characterized in that: A plurality of elastic protrusions (324) are fixedly arranged in the circumferential direction inside the collar (321); a plurality of groove (311) groups are evenly distributed along the axial direction on the outer wall of the rotating shaft (31); each group of the grooves (311) is composed of a plurality of grooves (311) that are matched one by one with the elastic protrusions (324); and the number of the groove (311) groups is greater than the number of the limiting subassemblies (32).
4. The coating device for ultraviolet light curing hose according to claim 2, characterized in that: The adjusting subassembly (322) comprises a spring telescopic rod (3221) fixed to the bottom of the limiting plate (323), an inner sleeve (3222) sleeved on the outside of the spring telescopic rod (3221) and rotatably connected to the limiting plate (323) at the top, and an outer sleeve (3223) fixed to the outside of the collar (321); the inner sleeve (3222) is threadedly connected to the outer sleeve (3223).
5. The coating device for ultraviolet light curing hose according to claim 1, characterized in that: The collecting assembly (4) comprises a scraper (41) rotatably connected to the side wall of the mounting box (1) and a collecting box (42) slidably connected to the bottom of the mounting box (1); guide plates (43) arranged along the axial direction of the rotating shaft (31) are symmetrically fixed on both sides of the top of the collecting box (42); the two guide plates (43) are inclined towards one side approaching each other.