Underwater pipeline inner wall cleaning device

By designing an underwater pipe inner wall cleaning device including an operating rack, a moving mechanism, a cleaning rack, a cleaning mechanism and a collection unit, the problem of existing equipment damaging the pipeline structure and inconvenient operation during the cleaning process is solved, and efficient and convenient pipe inner wall cleaning effect is achieved.

CN222679003UActive Publication Date: 2025-03-28HENAN HUAYUAN WATER SUPPLY EQUIP CO LTD
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Patent Information

Application Number
CN202420552068.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-28
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

Existing underwater pipeline cleaning equipment is prone to damage the pipeline structure during the cleaning process, and it is inconvenient for the cleaning of longer pipelines.

Method used

A cleaning device for the inner wall of an underwater pipe is designed, including an operating rack, a moving mechanism, a cleaning rack, a cleaning mechanism and a collection unit. The device is able to move outside the pipe and scrape and wipe dirt on the inner wall of the pipe through a cleaning rack and cleaning mechanism, and collect drop dirt through the collection unit.

Benefits of technology

It realizes efficient cleaning on the inner wall of a long underwater pipeline, avoids dirt accumulation and blocks the pipeline, extends the service life of the pipeline, and improves the convenience of the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of pipeline cleaning, in particular to an underwater pipeline inner wall cleaning device which comprises an operation frame which is located on the upper side of the outer portion of a pipeline and half wraps the pipeline, and moving mechanisms which drive the operation frame to move on the pipeline are fixedly arranged on the operation frame on the two side portions of the pipeline. A cleaning frame moving along with the operation frame is arranged in the pipeline, a cleaning mechanism capable of rotating around the pipeline is arranged on the front portion of the cleaning frame, and a collecting unit for storing dirt is fixedly arranged on the rear side of the cleaning frame. The cleaning device for the inner wall of the underwater pipeline can move on the inner wall of a long pipeline with liquid, biological dirt and impurities attached to the inner wall of the pipeline can be scraped away, the inner wall of the pipeline with the dirt scraped away can be wiped, and therefore the inner wall of the pipeline can be cleaned for the second time, and the cleaning efficiency of the inner wall of the underwater pipeline is improved. And dirt falling after scraping and wiping can be collected, the situation that the dirt is accumulated in the pipeline and blocks the pipeline is avoided, and therefore cleaning of the inner wall of the pipeline is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of pipeline cleaning, in particular to an underwater pipeline inner wall cleaning device. Background Art

[0002] During the use of underwater pipelines, due to factors such as water scouring, corrosion and biological attachment, it is easy to form sediment rust and biological fouling on the inner wall of the pipeline. These foulings will not only reduce the water delivery efficiency of the pipeline, but may also cause safety problems such as pipeline rupture. At present, there are two types of existing cleaning equipment. One requires opening a hole in the pipeline and then cleaning the inside. This method can easily damage the structure of the pipeline itself and affect the subsequent use time of the pipeline. Another method uses a stick-like device that is inserted from one end of the pipeline and extended from the other end to clean the pipeline. This operation method requires longer tools for longer pipelines and is also very inconvenient to operate. Therefore, how to overcome the above-mentioned technical problems and defects has become a key issue that needs to be solved. Utility Model Content

[0003] The purpose of the invention of the utility model is to overcome the defects described in the background technology, thereby realizing an underwater pipeline inner wall cleaning device, which can move on the inner wall of a longer pipeline with liquid, scrape off biological dirt and impurities attached to the inner wall of the pipeline, and can also wipe the inner wall of the pipeline after the dirt is scraped off, thereby performing a secondary cleaning of the inner wall of the pipeline, and can collect the dirt that falls after scraping and wiping, so as to avoid the accumulation of dirt in the pipeline and clogging the pipeline, thereby realizing the cleaning of the inner wall of the pipeline.

[0004] To achieve the above-mentioned invention object, the technical solution of the utility model is: an underwater pipeline inner wall cleaning device, comprising an operating frame located on the upper side of the pipeline and half-wrapping the pipeline, and the operating frames on both sides of the pipeline are fixedly provided with moving mechanisms for driving the operating frame to move on the pipeline. A cleaning frame that moves with the operating frame is arranged inside the pipeline, and a cleaning mechanism that can rotate around the pipeline is arranged at the front of the cleaning frame. A collection unit for collecting dirt is fixedly arranged at the rear side of the cleaning frame.

[0005] In the above-mentioned underwater pipeline inner wall cleaning device, the operating frame is in a C-shaped structure and its open end wraps around the upper part of the pipeline. An arc-shaped electromagnet is fixedly provided at the bottom end of the operating frame, and a handle is fixedly provided at the bottom end of the operating frame, through which the device can be moved for easy carrying.

[0006] In the above-mentioned underwater pipeline inner wall cleaning device, anti-tilt rods are fixedly provided at both ends of the operating frame, and rollers that fit the curvature of the top of the pipeline are rotatably provided at the lower side of the end of each anti-tilt rod, so as to prevent the device from tilting when moving on the pipeline, resulting in a decrease in the suction force of the electromagnet and affecting the cleaning effect.

[0007] In the above-mentioned underwater pipeline inner wall cleaning device, the moving mechanism includes a moving frame fixedly arranged at the end of the opening side of the operating frame, and the moving frame is a C-shaped structure with the opening facing the pipeline. The middle part of the moving frame is rotatably provided with a crawler that fits the side of the pipeline, and the moving frame is fixedly provided with a first motor that drives the crawler to work. The crawler is driven by the first motor to work, so that the operating frame moves on the pipeline, which is convenient for the subsequent cleaning of the pipeline.

[0008] In the above-mentioned underwater pipeline inner wall cleaning device, the cleaning frame is an arc-shaped structure designed to imitate the pipeline, and a plurality of balls that can abut against the pipeline are arranged on the top of the cleaning frame. The balls facilitate the cleaning frame to move inside the pipeline, and avoid being blocked by hard dirt inside the pipeline, resulting in the inability to move.

[0009] In the above-mentioned underwater pipeline inner wall cleaning device, the cleaning mechanism includes an inner gear ring rotatably arranged at the bottom end of the cleaning frame, and the inner gear ring is coaxially arranged with the cleaning frame. A second motor is fixedly arranged at the rear side of the cleaning frame, and the second motor drives the inner gear ring to rotate on the cleaning frame through a gear fixedly arranged at its output end. At least two cleaning brushes are horizontally fixedly arranged at the front side of the inner gear ring. The inner wall of the pipeline is cleaned by the cleaning brush rotating around the pipeline, and most of the dirt is removed from the inner wall of the pipeline.

[0010] In the above-mentioned underwater pipeline inner wall cleaning device, the collection unit includes an annular sponge fixedly arranged at the rear side of the cleaning frame, and the outer ring of the annular sponge fits the inner wall of the pipeline. The inner wall of the pipeline is wiped by the annular sponge, so as to perform secondary cleaning on the inner wall of the pipeline. A net bag is fixedly arranged at the rear side of the annular sponge, and a plurality of drawstrings with knots are evenly arranged on the circumference of the annular sponge outside the net bag. The dirt cleaned off the inner wall of the pipeline is collected by the net bag and the drawstring to prevent the accumulation of dirt and blockage of the pipeline.

[0011] Compared with the prior art, the underwater pipeline inner wall cleaning device of the utility model has at least the following beneficial effects:

[0012] 1. The underwater pipeline inner wall cleaning device of the utility model is provided with an operating frame movable on the pipeline outer shell and a cleaning frame moving with the operating frame inside the pipeline, and can move on the inner wall of a long pipeline with liquid, so as to facilitate the subsequent cleaning of the inner wall of the pipeline.

[0013] 2. The underwater pipeline inner wall cleaning device of the utility model is provided with a cleaning mechanism that can rotate around the inner wall of the pipeline, and can scrape off biological dirt and impurities attached to the inner wall of the pipeline, thereby cleaning the inner wall of the pipeline.

[0014] 3. The underwater pipe inner wall cleaning device of the utility model is provided with a collecting unit located at the rear side of the cleaning frame, which can wipe the inner wall of the pipe after scraping off the dirt, thereby performing secondary cleaning of the inner wall of the pipe, and at the same time can collect the dirt dropped after scraping and wiping, to avoid the accumulation of dirt in the pipe and clogging the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the underwater pipeline inner wall cleaning device of the utility model;

[0016] Figure 2 This is a schematic diagram of the working state structure of the underwater pipeline inner wall cleaning device of the utility model;

[0017] Figure 3 It is a schematic diagram of the explosion structure of the underwater pipeline inner wall cleaning device of the utility model;

[0018] Figure 4 The utility model is a schematic diagram of the explosion structure of the cleaning mechanism of the underwater pipeline inner wall cleaning device.

[0019] In the figure: 1. operating frame;

[0020] 2. Mobile mechanism; 21. Mobile frame; 22. Track; 23. First motor;

[0021] 3. Cleaning rack;

[0022] 4. cleaning mechanism; 41. inner gear ring; 42. second motor; 43. gear; 44. cleaning brush;

[0023] 5. Collection unit; 51. Ring-shaped sponge; 52. Net bag; 53. Drawstring;

[0024] 6. Electromagnet; 7. Handle; 8. Anti-tilt rod; 9. Roller; 10. Ball. DETAILED DESCRIPTION

[0025] The underwater pipeline inner wall cleaning device of the present invention is described in more detail below with reference to the accompanying drawings and through specific implementation methods.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0027] See also Figure 1-Figure 4The underwater pipeline inner wall cleaning device of this embodiment can move on the inner wall of a longer pipeline with liquid to scrape off biological dirt and impurities attached to the inner wall of the pipeline. It can also wipe the inner wall of the pipeline after scraping off the dirt, so as to perform secondary cleaning on the inner wall of the pipeline. Moreover, it can collect the dirt that falls after scraping and wiping, so as to avoid the accumulation of dirt in the pipeline and blockage of the pipeline, thereby realizing the cleaning of the inner wall of the pipeline. In this embodiment, it mainly includes an operating frame 1 located on the upper side of the outer side of the pipeline and half wrapping the pipeline. The operating frame 1 is a C-shaped structure and its open end wraps the upper part of the pipeline. The bottom end of the operating frame 1 is fixedly provided with an electromagnet 6 in an arc structure. The electromagnet 6 is a mature prior art and will not be described in detail here. The bottom end of the operating frame 1 is fixedly provided with a handle 7, and the device is moved by the handle 7 for easy carrying. Anti-tilt rods 8 are fixedly provided at both ends of the operating frame 1, and rollers 9 that fit the curvature of the top of the pipeline are rotatably provided at the lower side of the end of each anti-tilt rod 8. Avoid tilting of the device when it moves on the pipeline, which will cause the suction of the electromagnet 6 to decrease and affect the cleaning effect. A control module is also provided. The electromagnet 6 is centrally controlled by the control module.

[0028] To enable the device to move on the pipeline. Figure 1-Figure 3 In this embodiment, a moving mechanism 2 for driving the operating frame 1 to move on the pipeline is fixedly provided on the operating frame 1 on both sides of the pipeline. The moving mechanism 2 includes a moving frame 21 fixedly provided on the end of the opening side of the operating frame 1, and the moving frame 21 is a C-shaped structure with its opening facing the pipeline. A crawler 22 that fits the side of the pipeline is rotatably provided in the middle of the moving frame 21, and a first motor 23 that drives the crawler 22 to work is fixedly provided on the moving frame 21. The first motor 23 is centrally controlled by a control module. The control module controls the first motor 23 to drive the crawler 22 to work, thereby moving the operating frame 1 on the pipeline through the moving frame 21, so as to facilitate the subsequent cleaning of the pipeline.

[0029] In order to clean the inner wall of the pipeline. Figure 2-Figure 4, a cleaning frame 3 is arranged inside the pipeline to move with the operating frame 1, and the cleaning frame 3 is made of magnetic materials such as iron and steel. The cleaning frame 3 is an arc-shaped structure designed to imitate the pipeline, and a plurality of balls 10 that can abut against the pipeline are arranged at the top of the cleaning frame 3. The balls 10 facilitate the movement of the cleaning frame 3 inside the pipeline to avoid being blocked by hard dirt inside the pipeline, which makes it impossible to move. A cleaning mechanism 4 that can rotate around the pipeline is arranged at the front of the cleaning frame 3. The cleaning mechanism 4 includes an inner gear ring 41 that is rotatably arranged at the bottom end of the cleaning frame 3, and the inner gear ring 41 is arranged coaxially with the cleaning frame 3. The inner gear ring 41 is made of a hard material such as a non-magnetic alloy. A second motor 42 is fixedly arranged at the rear side of the cleaning frame 3, and the second motor 42 is centrally controlled by a control module. The second motor 42 drives the inner gear ring 41 to rotate on the cleaning frame 3 through a gear 43 fixedly arranged at its output end. At least two cleaning brushes 44 are fixedly arranged horizontally at the front side of the inner gear ring 41. The second motor 42 is controlled by the control module to operate, so that the inner gear ring 41 rotates, and then the cleaning brush 44 rotates around the pipe to clean the inner wall of the pipe and remove most of the dirt from the inner wall of the pipe.

[0030] In order to collect the cleaned dirt. Figure 2-Figure 4 A collection unit 5 for collecting dirt is fixedly provided at the rear side of the cleaning rack 3. The collection unit 5 includes an annular sponge 51 fixedly provided at the rear side of the cleaning rack 3, and the outer ring of the annular sponge 51 fits with the inner wall of the pipe. The inner wall of the pipe is wiped by the annular sponge 51, so as to perform secondary cleaning on the inner wall of the pipe. A net bag 52 is fixedly provided at the rear side of the annular sponge 51, and a plurality of pull ropes 53 with knots are evenly distributed on the circumference of the annular sponge 51 outside the net bag 52. The dirt cleaned off the inner wall of the pipe is collected by the net bag 52 and the pull rope 53 to prevent the accumulation of dirt and blockage of the pipe.

[0031] The method of using the underwater pipeline inner wall cleaning device of the utility model is as follows: first, the pipeline is removed from the connection, and then the cleaning frame 3 is placed inside the pipeline and coaxial with the pipeline, and the ball 10 is fitted with the inner wall of the pipeline. After that, the operating frame 1 is placed on the outer wall of the pipeline above the cleaning frame 3 through the handle 7, and at this time, the two rollers 9 are fitted with the pipeline, the anti-tilt rod 8 makes the operating frame 1 in a vertical state, the electromagnet 6 is fitted with the pipeline, and the crawler 22 is fitted with the side of the pipeline. The electromagnet 6 is controlled to work by the control module, and at this time, the electromagnet 6 attracts the cleaning frame 3 to move upward, so that the ball 10 is fitted with the inner wall of the pipeline, and the cleaning brush 44 plays a certain guiding role. The first motor 23 and the second motor 42 are controlled to work by the control module, so that the crawler 22 rotates, thereby driving the operating frame 1 to move on the pipeline, and at this time, the roller 9 and the anti-tilt rod 8 make the operating frame 1 always vertical. The electromagnet 6 attracts the cleaning frame 3 to move with the operating frame 1 on the inner wall of the pipeline through the ball 10, so as to avoid the cleaning frame 3 being blocked by the hard dirt appearing inside the pipeline. At the same time, the second motor 42 drives the gear 43 to rotate, thereby driving the inner gear ring 41 to rotate on the cleaning frame 3, and the cleaning brush 44 scrapes and cleans the inner wall of the pipeline. During the movement of the cleaning frame 3, the pipeline after the dirt is scraped off is wiped by the annular sponge 51, and then the pipeline is cleaned again. The dirt dropped during the cleaning floats in the liquid in the pipeline. At this time, the dirt is collected by the net bag 52 and the pull rope 53 with a knot during the movement to avoid the situation that the dirt accumulates and blocks the pipeline. The cleaning frame 3 can be taken out when the belt device moves to the next pipeline connection.

[0032] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0033] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.

Claims

1. An underwater pipeline inner wall cleaning device, characterized in that: The invention comprises an operating frame (1) located on the upper side of the exterior of a pipeline and half-wrapping the pipeline, a moving mechanism (2) for driving the operating frame (1) to move on the pipeline is fixedly arranged on the operating frame (1) on both sides of the pipeline, a cleaning frame (3) is arranged inside the pipeline and moves with the operating frame (1), a cleaning mechanism (4) that can rotate around the pipeline is arranged at the front of the cleaning frame (3), and a collecting unit (5) for collecting dirt is fixedly arranged at the rear side of the cleaning frame (3).

2. The underwater pipeline inner wall cleaning device according to claim 1, characterized in that: The operating frame (1) is of a C-shaped structure and its open end wraps around the upper part of the pipe. An electromagnet (6) of an arc-shaped structure is fixedly arranged at the bottom end of the operating frame (1). A handle (7) is fixedly arranged at the bottom end of the operating frame (1).

3. The underwater pipeline inner wall cleaning device according to claim 1, characterized in that: Anti-tilt rods (8) are fixedly provided at both the front and rear ends of the operating frame (1), and a roller (9) that fits the curvature of the top of the pipeline is rotatably provided on the lower side of the end of each anti-tilt rod (8).

4. The underwater pipeline inner wall cleaning device according to claim 2, characterized in that: The moving mechanism (2) comprises a moving frame (21) fixedly arranged at the end of the opening side of the operating frame (1); the moving frame (21) is in a C-shaped structure with its opening facing the pipeline; a crawler (22) is rotatably arranged in the middle of the moving frame (21) and is in contact with the side of the pipeline; and a first motor (23) is fixedly arranged on the moving frame (21) for driving the crawler (22) to work.

5. The underwater pipeline inner wall cleaning device according to claim 1, characterized in that: The cleaning frame (3) is an arc-shaped structure designed to conform to the shape of the pipeline, and a plurality of rolling balls (10) capable of abutting against the pipeline are arranged at the top end of the cleaning frame (3).

6. The underwater pipeline inner wall cleaning device according to claim 5, characterized in that: The cleaning mechanism (4) comprises an inner gear ring (41) rotatably arranged at the bottom end of the cleaning frame (3); the inner gear ring (41) is coaxially arranged with the cleaning frame (3); a second motor (42) is fixedly arranged at the rear side of the cleaning frame (3); the second motor (42) drives the inner gear ring (41) to rotate on the cleaning frame (3) via a gear (43) fixedly arranged at its output end; and at least two cleaning brushes (44) are horizontally fixedly arranged at the front side of the inner gear ring (41).

7. The underwater pipeline inner wall cleaning device according to claim 1, characterized in that: The collecting unit (5) comprises an annular sponge (51) fixedly arranged on the rear side of the cleaning frame (3), the outer ring of the annular sponge (51) being in contact with the inner wall of the pipe, a net bag (52) fixedly arranged on the rear side of the annular sponge (51), and a plurality of drawstrings (53) with knots being evenly distributed on the circumference of the annular sponge (51) outside the net bag (52).