Novel screen plate leveling machine

By introducing restriction components and detection components into the screen leveling machine, the problem of insufficient screen offset and leveling is solved, and more efficient screen leveling and detection is achieved.

CN222679163UActive Publication Date: 2025-03-28ANHUI AEROSPACE MACHINE TOOL MFG
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421453527.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-28
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing network board leveling machine cannot effectively limit the offset of the network board, and cannot detect the network board after leveling, resulting in insufficient or incomplete leveling of some network boards, affecting subsequent processing.

Method used

A new type of meshboard leveling machine was designed, including restriction components and detection components. The restriction assembly is restricted according to the size of the mesh plate by setting a restriction seat and a restriction roller to prevent offset. The detection components use the detection rack and detection instrument to detect the leveling screen panel to ensure the leveling effect.

Benefits of technology

It effectively reduces the offset of the screen board during the leveling process, improves the leveling effect, and ensures that all screen boards have reached a full leveling state through inspection, which facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222679163U_ABST
    Figure CN222679163U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel screen plate leveling machine which comprises a machine body, a conveying assembly is installed above the machine body, a leveling assembly is arranged above the machine body, a limiting assembly is arranged on one side of the leveling assembly, and a detection assembly is installed on the conveying assembly. The conveying assembly is provided with the limiting assembly, the limiting assembly facilitates limiting according to the size of the leveled screen plate, the deviation condition of the screen plate during leveling is reduced, the leveling effect of the screen plate is improved, meanwhile, the detection assembly is arranged on the conveying assembly, the leveled screen plate can be conveniently detected, the situation that the leveled screen plate and the leveled screen plate are mixed together is reduced, and the production efficiency is improved. By means of the conveying assembly arranged on the machine body, a screen plate needing to be leveled can be conveyed conveniently, the working efficiency is improved, meanwhile, by means of the leveling assembly arranged on the machine body, the thickness can be adjusted according to the size of the leveled screen plate, and the bent or uneven screen plate can be leveled.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the leveling machine technology, specifically, to a novel screen plate leveling machine. Background Art

[0002] The new type of screen leveling machine is a device used to correct metal sheets. It is mainly used to eliminate the stress and deformation of metal materials during the processing process, so as to achieve the purpose of leveling. The new type of screen leveling machine is widely used in metal sheet processing industries, such as automobile manufacturing, home appliance manufacturing, construction and decoration, etc.

[0003] However, the screen leveler cannot restrict the conveyed screen during actual use, which makes the conveyed screen easy to deviate, affecting the correction effect of the screen. At the same time, the screen leveler cannot detect it after leveling, so that some screens that are not sufficiently or completely leveled are mixed with screens that are fully leveled, which is not convenient for subsequent sorting.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a novel screen leveling machine to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] A novel screen plate leveling machine comprises a machine body, a conveying assembly is installed above the machine body, and a leveling assembly is arranged on the machine body and the conveying assembly;

[0008] A limiting component is arranged on one side of the leveling component, and a detecting component is installed on the conveying component.

[0009] Furthermore, the conveying assembly includes multiple conveying racks fixedly installed above the machine body, a conveying trough is opened above the conveying rack, a conveyor is installed on the inner wall of the conveying trough, an installation groove is opened on the conveying rack, a cleaning brush is arranged on the inner wall of the installation groove, one end of the cleaning brush is in contact with the conveyor, the cleaning brush is threadedly connected with a mounting screw, and a bag of the mounting screws is threadedly connected to the conveying rack.

[0010] Furthermore, the leveling assembly includes a leveling frame fixedly arranged on the machine body and the conveying frame, a plurality of correction rollers are passed through the leveling frame through a bearing, a sprocket is installed at both ends of the correction roller, a chain is sleeved on the sprocket, one end of one of the correction rollers is fixedly connected to a servo motor, an electric telescopic rod is arranged on the leveling frame, and an adjustment plate is fixedly installed at the output end of the electric telescopic rod;

[0011] Part of the adjustment plate is connected to a guide plate, one side of the guide plate is fixedly connected to the leveling frame, and the opposite side of the adjustment plate is connected to a plurality of correction rollers 2 through bearing 2, sprockets 2 are installed at both ends of the correction rollers 2, and chains 2 are provided on the upper sleeve of the sprockets 2, and a servo motor 2 is fixedly installed at one end of one of the correction rollers 2.

[0012] Furthermore, the limiting assembly includes a plurality of limiting seats fixedly arranged on one side of the leveling frame, an electric telescopic rod 2 is arranged on one side of the limiting seat, an output end of the electric telescopic rod 2 is fixedly connected to the limiting frame, a slider is fixedly connected to one side of the limiting frame, a sliding groove is opened on one side of the leveling frame, an inner wall of the sliding groove is connected to the slider, and a limiting roller is connected to the limiting frame through a bearing 3.

[0013] Furthermore, the detection assembly includes a detection frame fixedly installed above one of the conveying frames, the detection frame is provided with an electric telescopic rod three, the output end of the electric telescopic rod three is fixedly connected to a detection plate, and a detection instrument is fixedly provided below the detection plate.

[0014] Furthermore, an electric telescopic rod four is installed on one side of the detection frame, and the output end of the electric telescopic rod four is fixedly connected to a push plate, and the bottom of the push plate is in contact with the conveyor.

[0015] Furthermore, a discharge port is provided on the conveying frame, the position of the discharge port is opposite to the position of the push plate, and the discharge plate is fixedly connected to the discharge port.

[0016] The beneficial effects of the utility model are:

[0017] (1) By setting a limiting component in the leveling component, it is convenient to limit the size of the leveling screen, reduce the offset of the screen during leveling, and help improve the leveling effect of the screen. At the same time, the detection component set in the conveying component is convenient for detecting and processing the leveled screen, and reduce the mixing of insufficiently or incompletely leveled screens with the leveled screens, which is conducive to subsequent leveling processing.

[0018] (2) The conveying assembly provided on the machine body facilitates the conveying of the mesh plates that need to be leveled, thereby improving work efficiency. Meanwhile, the leveling assembly provided on the machine body can not only adjust the thickness according to the size of the leveling mesh plates, but also level the curved or relatively uneven mesh plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 The structure diagram of a new type of screen leveling machine according to the embodiment of the utility model is as follows Figure 1 ;

[0021] Figure 2 This is a schematic diagram of the structure of a new type of screen leveling machine according to an embodiment of the utility model. Figure 2 ;

[0022] Figure 3 It is a structural schematic diagram of a conveying assembly of a novel screen leveling machine according to an embodiment of the utility model;

[0023] Figure 4 The structure diagram of the leveling component of a new type of screen leveling machine according to the embodiment of the utility model is as follows Figure 1 ;

[0024] Figure 5 The structure diagram of the leveling component of a new type of screen leveling machine according to the embodiment of the utility model is as follows Figure 2 ;

[0025] Figure 6 It is a structural schematic diagram of a restriction component of a novel screen leveling machine according to an embodiment of the utility model;

[0026] Figure 7 It is a structural schematic diagram of a detection component of a new type of screen leveling machine according to an embodiment of the utility model.

[0027] In the figure:

[0028] 1. Machine body; 2. Conveying assembly; 201. Conveying frame; 202. Conveyor; 203. Cleaning brush; 204. Mounting screws; 3. Leveling assembly; 301. Leveling frame; 302. Correction roller one; 303. Sprocket one; 304. Chain one; 305. Servo motor one; 306. Electric telescopic rod one; 307. Adjustment plate; 308. Guide plate; 309. Correction roller two; 310. Sprocket two; 311. Chain two; 312. Servo motor two; 4. Limiting assembly; 401. Limiting seat; 402. Electric telescopic rod two; 403. Limiting frame; 404. Slider; 405. Limiting roller; 5. Detection assembly; 501. Detection frame; 502. Electric telescopic rod three; 503. Detection board; 504. Detection instrument; 6. Electric telescopic rod four; 7. Pushing plate; 8. Discharging plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] According to an embodiment of the utility model, a novel screen leveling machine is provided.

[0031] Embodiment 1;

[0032] like Figure 1-5 As shown, a novel screen leveling machine according to an embodiment of the utility model comprises a machine body 1, a conveying assembly 2 is installed above the machine body 1, the conveying assembly 2 comprises a plurality of conveying racks 201 fixedly installed above the machine body 1, the number of the conveying racks 201 is two, a conveying slot is provided above the conveying racks 201, a conveyor 202 is installed on the inner wall of the conveying slot, a mounting slot is provided on the conveying rack 201, a cleaning brush 203 is provided on the inner wall of the mounting slot, one end of the cleaning brush 203 contacts the conveyor 202, a mounting screw 204 is threadedly connected to the cleaning brush 203, and a bag of the mounting screw 204 is threadedly connected to the conveying rack 201;

[0033] The machine body 1 and the conveying assembly 2 are provided with a leveling assembly 3, and the leveling assembly 3 includes a leveling frame 301 fixedly provided on the machine body 1 and the conveying frame 201, and a plurality of correction rollers 302 are passed through the leveling frame 301 through a bearing, and the number of the correction rollers 302 is two, and sprocket wheels 303 are installed at both ends of the correction rollers 302, and a chain 304 is sleeved on the sprocket wheel 303, and one end of one of the correction rollers 302 is fixedly connected to a servo motor 305, and an electric telescopic rod 306 is provided on the leveling frame 301, and an adjustment plate 307 is fixedly installed at the output end of the electric telescopic rod 306;

[0034] Part of the adjustment plate 307 is connected to a guide plate 308, one side of the guide plate 308 is fixedly connected to the leveling frame 301, and the opposite side of the adjustment plate 307 is connected to a plurality of correction rollers 309 through a bearing 2, the number of the correction rollers 309 is two, sprockets 310 are installed at both ends of the correction rollers 309, and a chain 311 is provided on the upper sleeve of the sprocket 310, and a servo motor 312 is fixedly installed at one end of one of the correction rollers 309.

[0035] In actual application, the conveying component 2 arranged on the body 1 facilitates the conveying of the mesh plate that needs to be leveled. At the same time, the leveling component 3 arranged on the body 1 can not only adjust the thickness according to the size of the leveling mesh plate, but also level the curved or relatively uneven mesh plate.

[0036] Embodiment 2:

[0037] like Figure 1-7 As shown, according to a novel screen leveling machine of an embodiment of the utility model, a limiting component 4 is arranged on one side of the leveling component 3, and the limiting component 4 includes a plurality of limiting seats 401 fixedly arranged on one side of the leveling frame 301, and the number of limiting seats 401 is two, and an electric telescopic rod 2 402 is arranged on one side of the limiting seat 401, and the output end of the electric telescopic rod 2 402 is fixedly connected to a limiting frame 403, and a slider 404 is fixedly connected to one side of the limiting frame 403, and a sliding groove is opened on one side of the leveling frame 301, and the inner wall of the sliding groove is connected to the slider 404, and a limiting roller 405 is connected to the limiting frame 403 through a bearing 3;

[0038] A detection component 5 is installed on the conveying component 2. The detection component 5 includes a detection frame 501 fixedly installed above one of the conveying frames 201. An electric telescopic rod 3 502 is arranged on the detection frame 501. The output end of the electric telescopic rod 3 502 is fixedly connected to a detection board 503. A detection instrument 504 is fixedly arranged below the detection board 503. The detection instrument 504 is consistent with the principle of a 3D line laser profile sensor of model RulerXC70, so it is not described or drawn in detail.

[0039] An electric telescopic rod 46 is installed on one side of the detection frame 501, and a push plate 7 is fixedly connected to the output end of the electric telescopic rod 46. The push plate 7 is in contact with the conveyor 202 below. A discharge port is opened on the conveyor frame 201, and the position of the discharge port is opposite to the position of the push plate 7. A discharge plate 8 is fixedly connected to the discharge port;

[0040] The electric telescopic rod four 6, the detection instrument 504, the electric telescopic rod three 502, the electric telescopic rod two 402, the servo motor two 312, the electric telescopic rod one 306, the servo motor one 305, and the conveyor 202 are electrically connected to the controller during actual use, and the controller, the electric telescopic rod four 6, the detection instrument 504, the electric telescopic rod three 502, the electric telescopic rod two 402, the servo motor two 312, the electric telescopic rod one 306, the servo motor one 305, and the conveyor 202 are electrically connected to an external power supply.

[0041] In actual application, by setting the limiting component 4 in the leveling component 3, it is convenient to limit the size of the leveling mesh plate. At the same time, the detection component 5 set in the conveying component 2 is convenient to detect and process the leveled mesh plate, thereby reducing the mixing of insufficiently or incompletely leveled mesh plates with fully leveled mesh plates. The electric telescopic rod 4 6 and the pushing plate 7 set in the detection frame 501 cooperate with each other to facilitate the conveying of mesh plates that fail to meet the leveling requirements to the discharge port and the discharge plate 8.

[0042] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0043] In summary, with the help of the above-mentioned technical scheme of the utility model, the leveling will be adjusted according to the size of the leveling mesh plate. During the adjustment, the limiting component 4 is set, which is convenient for limiting according to the size of the leveling mesh plate. Then, the leveling component 3 set by the body 1 can adjust the thickness according to the size of the leveling mesh plate. After the adjustment, the staff will place the mesh plate that needs to be leveled on one of the conveyors 202, and then transport it through the conveyor 202, and transport it to the leveling component 3 for correction. The bent or relatively uneven mesh plate can be leveled, and it is output through another conveyor 202 after correction. When output, it passes through the detection component 5 set by the conveying frame 201, which is convenient for detecting and processing the leveled mesh plate, reducing the mixing of insufficiently or incompletely leveled mesh plates with the leveled mesh plates, and the electric telescopic rod 4 6 set by the detection frame 501 cooperates with the push plate 7 to facilitate the transportation of mesh plates that fail to be leveled to the discharge port and the discharge plate 8.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A new type of screen leveling machine, characterized in that: It comprises a machine body (1), a conveying assembly (2) is installed above the machine body (1), and a leveling assembly (3) is arranged on the machine body (1) and the conveying assembly (2); A limiting component (4) is provided on one side of the leveling component (3), and a detecting component (5) is installed on the conveying component (2).

2. A novel screen leveling machine according to claim 1, characterized in that: The conveying assembly (2) comprises a plurality of conveying racks (201) fixedly mounted above the machine body (1); a conveying trough is provided above the conveying racks (201); a conveyor (202) is mounted on the inner wall of the conveying trough; a mounting groove is provided on the conveying rack (201); a cleaning brush (203) is provided on the inner wall of the mounting groove; one end of the cleaning brush (203) contacts the conveyor (202); a mounting screw (204) is threadedly connected to the cleaning brush (203); and one bag of the mounting screw (204) is threadedly connected to the conveying rack (201).

3. A novel screen leveling machine according to claim 2, characterized in that: The leveling assembly (3) comprises a leveling frame (301) fixedly arranged on a machine body (1) and a conveying frame (201); a plurality of correction rollers (302) are passed through the leveling frame (301) via a bearing; sprockets (303) are installed at both ends of the correction rollers (302); a chain (304) is sleeved on the sprockets (303); one end of one of the correction rollers (302) is fixedly connected to a servo motor (305); an electric telescopic rod (306) is arranged on the leveling frame (301); an adjustment plate (307) is fixedly installed at the output end of the electric telescopic rod (306); Part of the adjustment plate (307) is connected to a guide plate (308), one side of the guide plate (308) is fixedly connected to the leveling frame (301), the opposite side of the adjustment plate (307) is connected to a plurality of correction rollers (309) via bearings (3), sprockets (310) are installed at both ends of the correction rollers (309), a chain (311) is sleeved on the sprockets (310), and a servo motor (312) is fixedly installed at one end of one of the correction rollers (309).

4. A novel screen leveling machine according to claim 3, characterized in that: The limiting assembly (4) comprises a plurality of limiting seats (401) fixedly arranged on one side of the leveling frame (301); a second electric telescopic rod (402) is arranged on one side of the limiting seat (401); an output end of the second electric telescopic rod (402) is fixedly connected to a limiting frame (403); a sliding block (404) is fixedly connected to one side of the limiting frame (403); a sliding groove is provided on one side of the leveling frame (301); an inner wall of the sliding groove is connected to the sliding block (404); and a limiting roller (405) is connected to the limiting frame (403) via a third bearing.

5. A novel screen leveling machine according to claim 2, characterized in that: The detection assembly (5) comprises a detection frame (501) fixedly installed above one of the conveying frames (201); an electric telescopic rod three (502) is arranged on the detection frame (501); an output end of the electric telescopic rod three (502) is fixedly connected to a detection board (503); and a detection instrument (504) is fixedly arranged below the detection board (503).

6. A novel screen leveling machine according to claim 5, characterized in that: An electric telescopic rod four (6) is installed on one side of the detection frame (501), and the output end of the electric telescopic rod four (6) is fixedly connected to a push plate (7), and the bottom of the push plate (7) is in contact with the conveyor (202).

7. A novel screen leveling machine according to claim 6, characterized in that: The conveying frame (201) is provided with a discharge port, the position of the discharge port is opposite to the position of the push plate (7), and the discharge plate (8) is fixedly connected to the discharge port.