Cord folding groove winding drum machining tool for synchronous traction device
By designing a synchronous traction device processing tool for folded rope groove reels, the problem of inflexible processing of folded rope groove reels in the prior art is solved, and flexible processing and safe and reliable clamping process of multi-special reels are realized.
Patent Information
- Application Number
- CN202421309328.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The prior art is difficult to achieve flexible processing of folded rope groove reels, resulting in long clamping and adjustment of workpieces and unsafe and reliable processing.
A folded rope groove reel processing tooling for synchronous traction device is designed, including a circular base plate, a vertical bracket, a fixed block, an insert and a reel skin. Through the combination and adjustment of these components, the processing of various specifications of reels is achieved.
The same tooling is suitable for processing of rolls of multiple specifications, reducing clamping time, improving the safety and reliability of clamping and simplicity of adjustment, and reducing the cost of work.
Smart Images

Figure CN222680693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of processing of broken line rope groove drums, and more specifically to a processing tool for broken line rope groove drums used in synchronous traction devices. Background Art
[0002] The folded rope groove for synchronous traction device is a rope groove form introduced from abroad that is suitable for multi-layer winding of wire rope. This rope groove remains parallel to the flange end face in most sections of the drum circumference, and only intersects with the flange end face in a very small section, so the rope groove will inevitably bend. The folded rope groove solves the problems of tangled rope and biting rope during the winding process. The folded rope groove makes the winding of the wire rope smooth and the load between each layer is evenly distributed. This technology greatly prolongs the service life of the wire rope, reduces the damage of the wire rope, improves the safety of equipment operation, and reduces the downtime of mechanical equipment due to rope replacement.
[0003] The broken line rope groove is not only widely used in oil drilling and mining industry, but also in construction, aviation lifting, deep sea exploration, lifting industry and other fields. Therefore, the rope groove has different specifications and sizes. The utility model designs a tooling for processing broken line rope groove drum with CNC equipment, so that the clamping and alignment of the workpiece are more flexible and simple, the specifications of the processing size are more extensive, and the processing and adjustment time is reduced, making the processing safer and more reliable. Utility Model Content
[0004] The utility model aims to provide a processing tool for a broken line rope groove drum for a synchronous traction device, so as to solve the problems raised in the above-mentioned background technology.
[0005] The technical solution of the utility model to solve the above technical problems is:
[0006] A tooling for processing a broken line rope groove drum for a synchronous traction device comprises a circular bottom plate, on which four vertical brackets are arranged, the four brackets are distributed in a square, a plurality of groups of fixing blocks are arranged at equal intervals from top to bottom on the outer side walls of the brackets, an inlay is arranged on the outer surface of the fixing block, and a drum skin is arranged on the outer surface of the inlay.
[0007] Furthermore, the outer surface of the insert is an arc-shaped surface protruding longitudinally outward.
[0008] Furthermore, a transverse "mouth"-shaped reinforcing bracket is provided on the inner side of the bracket, and the four end points of the reinforcing bracket are respectively connected to each bracket; a reinforcing bracket B cross-connecting the four end points is provided inside the reinforcing bracket.
[0009] Furthermore, the reinforcing brackets are multiple groups arranged in parallel at the upper and lower parts.
[0010] Furthermore, four brackets are added and evenly distributed on the outer wall of the reinforced bracket. Multiple groups of fixing blocks B are evenly spaced from top to bottom on the outer wall of the added bracket. The outer surface of the fixing block B is provided with an inlay, and the outer surface of the inlay is provided with a rolled skin.
[0011] Furthermore, the fixing block B is arranged to be staggered with respect to the fixing block.
[0012] Furthermore, the insert is positioned on the outer surface of the fixing block and the fixing block B by two diagonal cylindrical pins, and the insert is fixed to the outer surface of the fixing block and the fixing block B by two other diagonal bolts.
[0013] Furthermore, the roll skin is composed of two semi-cylindrical shapes, and a transverse spiral groove is provided on the outer surface of the roll skin; a threaded hole is provided in the center of the insert, and a mounting groove is provided on the roll skin corresponding to the threaded hole. The roll skin is fixed to the insert by inserting a bolt B into the threaded hole of the mounting groove.
[0014] Furthermore, a positioning hole connected to a positioning pin is provided at the bottom of the base plate.
[0015] Furthermore, the size of the insert and the size of the groove on the drum skin are adjusted according to the size of the folding line rope.
[0016] Compared with the prior art, the folded line rope groove drum processing tooling that adopts the above-mentioned technical solution has the following beneficial effects: by adopting the folded line rope groove drum processing tooling of the utility model, the same tooling can be suitable for processing drums of various specifications, and the tooling can be reused many times, which reduces the tooling cost and the clamping time. It has the characteristics of safe and reliable workpiece clamping, simple calibration and fast processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of a folded rope groove drum processing device according to an embodiment of the utility model;
[0018] Figure 2 It is a front view of the broken line rope groove drum processing device according to an embodiment of the utility model;
[0019] Figure 3 This is a schematic diagram of workpiece installation according to an embodiment of the utility model.
[0020] Figure numerals: 1. bracket, 2. insert, 3. bolt, 4. cylindrical pin, 5. positioning pin, 6. base plate, 7. fixing block, 8. roll skin, 9. reinforcement bracket, 10. reinforcement bracket B, 11. fixing block B, 12. threaded hole, 13. mounting groove, 14. bolt B. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings, but the embodiments are not intended to limit the present invention. All similar structures and similar variations of the present invention should be included in the protection scope of the present invention.
[0022] like Figure 1-3 As shown, a tooling for processing a broken line rope groove drum for a synchronous traction device includes a bracket 1, an insert 2, a bolt 3, a cylindrical pin 4, a positioning pin 5, a base plate 6, a fixing block 7, a drum skin 8, a reinforcing bracket 9, a reinforcing bracket B10, a fixing block B11, a threaded hole 12, a mounting groove 13, and a bolt B14.
[0023] Specifically, the bottom of the circular base plate 6 is provided with a positioning hole connected to the positioning pin 5, and the positioning with the workbench is achieved through the positioning pin 5, so that the installation can be quickly replaced and installed. Four vertical brackets 1 are provided on the base plate 6, and the four brackets 1 are distributed in a square. In order to make the entire structure more stable, a horizontal "mouth"-shaped reinforcing bracket 9 is provided on the inner side of the bracket 1, and the four endpoints of the reinforcing bracket 9 are respectively connected to each bracket 1; a reinforcing bracket B10 cross-connecting the four endpoints is provided inside the reinforcing bracket 9. Since the cross-section of the processing tooling formed by the structure of the four brackets has more corners, in order to make it smoother, four brackets 1 are added and evenly distributed on the outer wall of the reinforcing bracket 9, and the reinforcing bracket 9 is a plurality of groups arranged in parallel up and down.
[0024] Multiple groups of fixing blocks 7 are provided on the outer wall of the bracket 1 at equal intervals from top to bottom. Multiple groups of fixing blocks B11 are provided on the outer wall of the additional bracket 1 at equal intervals from top to bottom. The fixing blocks B11 are staggered with the fixing blocks 7. The outer surfaces of the fixing blocks 7 and B11 are provided with inserts 2, which are positioned on the outer surfaces of the fixing blocks 7 and B11 by two diagonal cylindrical pins 4, and the inserts 2 are fixed to the outer surfaces of the fixing blocks and B11 by two diagonal bolts 3.
[0025] The outer surface of the insert 2 is an arc-shaped surface protruding outward longitudinally, and a roll skin 8 is provided on the outer surface of the insert 2. The roll skin 8 is composed of two semi-cylindrical shapes, and a transverse spiral groove is provided on the outer surface of the roll skin 8; a threaded hole 12 is provided in the center of the insert 2, and a mounting groove 13 is provided on the roll skin 8 corresponding to the threaded hole 12, and the roll skin 8 is fixed on the insert 2 by inserting a bolt B14 into the mounting groove 13 and the threaded hole 12.
[0026] In order to be suitable for processing reels of various specifications, the size of the insert 2 and the size of the groove on the reel skin 8 are adjusted according to the size of the folding line rope.
[0027] Working principle of the tooling for processing the broken line rope groove drum: In actual use, first install the positioning pin 5 to assist in adjusting the center position of the bearing seat, then install the insert 2 with the corresponding inner hole size of the drum on the bracket 1, and the insert 2 and the bracket 1 are positioned with the cylindrical pin 4 and the insert 2 is assembled to the bracket 1 with the screw 3. After completing the above operations, the drum is assembled to the tooling for broken line rope groove processing.
[0028] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.
Claims
1. A tool for processing a broken line rope groove drum for a synchronous traction device, comprising a circular bottom plate (6), characterized in that: Four vertical brackets (1) are arranged on the bottom plate (6), and the four brackets (1) are arranged in a square shape. A plurality of groups of fixing blocks (7) are arranged at equal intervals from top to bottom on the outer side wall of the bracket (1), and an insert (2) is arranged on the outer surface of the fixing block (7), and a roll skin (8) is arranged on the outer surface of the insert (2); The outer surface of the insert (2) is an arc-shaped surface protruding longitudinally outward; A transverse "mouth"-shaped reinforcing bracket (9) is provided on the inner side of the bracket (1), and the four end points of the reinforcing bracket (9) are respectively connected to the brackets (1); and a reinforcing bracket B (10) cross-connecting the four end points is provided inside the reinforcing bracket (9).
2. The tooling for processing a broken line rope groove drum for a synchronous traction device according to claim 1, characterized in that: The reinforcing brackets (9) are multiple groups arranged in parallel at the top and bottom.
3. The tooling for processing a broken line rope groove drum for a synchronous traction device according to claim 2, characterized in that: Four additional brackets (1) are evenly distributed on the outer wall of the reinforcing bracket (9); multiple groups of fixing blocks B (11) are evenly spaced from top to bottom on the outer wall of the additional bracket (1); an insert (2) is provided on the outer surface of the fixing block B (11); and a roll skin (8) is provided on the outer surface of the insert (2).
4. The tooling for processing a broken line rope groove drum for a synchronous traction device according to claim 3, characterized in that: The fixing block B (11) and the fixing block (7) are arranged in an up-down staggered manner.
5. The tooling for processing a broken line rope groove drum for a synchronous traction device according to claim 4, characterized in that: The insert (2) is positioned on the outer surfaces of the fixing block (7) and the fixing block B (11) by two diagonal cylindrical pins (4), and two other diagonal bolts (3) fix the insert (2) on the outer surfaces of the fixing block and the fixing block B (11).
6. The tooling for processing a broken line rope groove drum for a synchronous traction device according to claim 5, characterized in that: The roll skin (8) is composed of two semi-cylindrical shapes, and the outer surface of the roll skin (8) is provided with a transverse spiral groove; the center of the insert (2) is provided with a threaded hole (12), and the roll skin (8) is provided with a mounting groove (13) corresponding to the threaded hole (12); the roll skin (8) is fixed to the insert (2) by inserting a bolt B (14) into the mounting groove (13) and the threaded hole (12).
7. A tool for processing a broken line rope groove drum for a synchronous traction device according to any one of claims 1 to 6, characterized in that: The bottom of the base plate (6) is provided with a positioning hole connected to the positioning pin (5).
8. The tooling for processing a broken line rope groove drum for a synchronous traction device according to claim 7, characterized in that: The size of the insert (2) and the size of the groove on the drum skin (8) are adjusted according to the size of the folding line rope.