Cabin deck framework profile pre-embedded base plate tool

Abstract

The utility model discloses a cabin plate framework profile pre-embedded base plate tool which comprises a positioning guide rail and base plate fixing blocks, base plate containing grooves are formed in the tops of the base plate fixing blocks, one or more base plate fixing blocks are detachably connected to the positioning guide rail, and the base plate fixing blocks are arranged in the length direction of the positioning guide rail. The base plate containing groove is located above the positioning guide rail, and the framework profile can be arranged on the base plate fixing block where the base plate is placed and the positioning guide rail in a sleeving mode. The base plate pre-embedding device reduces the base plate pre-embedding difficulty, improves the base plate pre-embedding work efficiency, and can be suitable for base plates of various sizes and specifications.

Description

Technical Field

[0001] The utility model relates to the technical field of cabin board manufacturing, and more specifically, to a cabin board skeleton profile pre-embedded pad tooling. Background Art

[0002] In order to meet the requirements of skeleton buried plates for cabin plates of large-plate square cabins, refrigerated trucks, etc., it is necessary to place a pad at one end of the skeleton profile after punching holes in the skeleton profile and then insert it into the hollow inner cavity of the skeleton profile. After the pad reaches the punching position of the skeleton profile, align the holes on the pad with the holes on the skeleton profile, insert rivets, and then rivet.

[0003] The above method results in low efficiency of pre-embedded pads. When the frame profile is long, two people are required to cooperate, and only one pad can be installed at a time. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model innovatively provides a tooling for pre-embedded pads in cabin plate skeleton profiles, which reduces the difficulty of pre-embedded pads, improves the work efficiency of pre-embedded pads, and is applicable to pads of various sizes and specifications.

[0005] In order to achieve the above technical purpose, the utility model discloses a pre-embedded pad tooling for a cabin plate skeleton profile, comprising a positioning guide rail and a pad fixing block.

[0006] A pad placement groove is provided on the top of the pad fixing block, and one or more of the pad fixing blocks are detachably connected to the positioning guide rail. Multiple pad fixing blocks are arranged along the length direction of the positioning guide rail, and the pad placement groove is located above the positioning guide rail. The skeleton profile can be mounted on the pad fixing block and the positioning guide rail with the pad placed thereon.

[0007] Furthermore, the positioning guide rail is a hollow structure, an LED light strip is provided in the hollow inner cavity of the positioning guide rail, a light-transmitting hole is opened on the top surface of the positioning guide rail, the pad placement groove is a through groove, and the light emitted by the LED light strip passes through the light-transmitting hole and the pad placement groove to illuminate the pad on the pad placement groove.

[0008] Furthermore, it also includes a supporting platform and a clamping device, wherein the clamping device is fixed on the supporting platform, and one end portion of the positioning guide rail is clamped and fixed on the supporting platform by the clamping device.

[0009] Furthermore, the clamping device includes a U-shaped clamp and a clamping screw, the U-shaped clamp is fixed inverted on the support platform, a vertical threaded hole is opened on the top plate of the U-shaped clamp, the clamping screw is threadedly connected to the threaded hole and the bottom end extends into the interior of the U-shaped clamp, and the end of the positioning guide rail extends into the interior of the U-shaped clamp and is pressed onto the support platform through the clamping screw.

[0010] Furthermore, a pressing plate is fixed to the bottom end of the clamping screw, and the pressing plate is perpendicular to the clamping screw.

[0011] Furthermore, a rotating handle is fixed to the top end of the clamping screw.

[0012] Furthermore, the pad fixing block is in an inverted U shape, and the pad fixing block is clamped on the positioning guide rail.

[0013] Furthermore, the pad fixing block is detachably connected to the positioning guide rail through a bolt and nut assembly, a bar-shaped through hole is opened on the side of the positioning guide rail, and a fixing hole corresponding to the position of the bar-shaped through hole is opened on the side of the pad fixing block, and the screw rod of the bolt passes through the aligned bar-shaped through hole and the fixing hole and is threadedly connected with the nut.

[0014] The beneficial effects of the utility model are:

[0015] The utility model reduces the difficulty of pre-embedded pads for cabin plate skeleton profiles, improves the working efficiency of pre-embedded pads, and is applicable to pads of various sizes and specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a pre-embedded pad tooling for a cabin plate skeleton profile according to an embodiment of the utility model.

[0017] Figure 2 This is a state diagram of the pre-embedded pads using the pre-embedded pad tooling for the cabin plate skeleton profile of the embodiment of the utility model.

[0018] In the figure,

[0019] 1. Positioning rail; 11. Light-transmitting hole; 12. Strip through hole; 2. Pad fixing block; 21. Pad placement slot; 22. Fixing hole; 3. Support platform; 4. Clamping device; 41. U-shaped clamp; 42. Clamping screw; 43. Pressing plate; 44. Rotating handle; 5. Pad; 6. Frame profile; 7. LED light strip; 8. Rivet. DETAILED DESCRIPTION

[0020] The following is a detailed explanation and description of the pre-embedded pad tooling for the cabin plate skeleton profile provided by the utility model in conjunction with the drawings of the specification.

[0021] This embodiment specifically discloses a pre-embedded pad tooling for a cabin frame profile, such as Figure 1 As shown, it includes a positioning guide rail 1 and a pad fixing block 2, the pad fixing block 2 is used to place the pad 5, and the positioning guide rail 1 is used to fix and position the pad fixing block 2, thereby positioning the pad 5. Figure 1As shown, a pad placement groove 21 is opened on the top of the pad fixing block 2, and the pad 5 is placed in the pad placement groove 21. One or more pad fixing blocks 2 can be detachably connected to the positioning guide rail 1. Multiple pad fixing blocks 2 are arranged along the length direction of the positioning guide rail 1. The pad placement groove 21 is located above the positioning guide rail 1. The number of pad fixing blocks 2 on the positioning guide rail 1 and the distance between the pad fixing blocks 2 are set according to the number of pads 5 to be embedded in the skeleton profile 6 and the distance between the pads 5. The pad fixing block 2 can be slid along the positioning guide rail 1 to a suitable position and then fixed to the positioning guide rail 1. The skeleton profile 6 can be mounted on the pad fixing block 2 with the pad 5 placed thereon and the positioning guide rail 1. After the required number of pad fixing blocks 2 are fixed on the positioning guide rail 1 according to the preset positions, the pad 5 is placed in the pad placement groove 21 on the top of the pad fixing block 2, and then the skeleton profile 6 is sleeved on the pad 5, the pad fixing block 2 and the positioning guide rail 1 from one end of the positioning guide rail 1 until the holes on the pad 5 are aligned with the holes on the skeleton profile 6, and then the rivets 8 are inserted into the aligned holes to realize the pre-embedded pad 5 in the skeleton profile 6.

[0022] The pad placement groove 21 on the pad fixing block 2 has a variety of specifications, and a suitable pad fixing block 2 can be selected according to the size of the pre-embedded pad 5 to be installed on the positioning guide rail 1. Usually, the length of the pre-embedded pad 5 of the cabin body ranges from 80mm to 160mm, and the width is 40mm to 80mm, and the pad placement groove 21 is set to the corresponding size specifications.

[0023] like Figure 1 As shown, the pad fixing block 2 is in an inverted U shape, and the pad fixing block 2 is clamped on the positioning rail 1. The top plate of the pad fixing block 2 is supported above the positioning rail 1, the pad placement groove 21 is set on the top plate of the pad fixing block 2, and the two side plates of the pad fixing block 2 are located on both sides of the positioning rail 1.

[0024] The pad fixing block 2 is detachably connected to the positioning rail 1 through a bolt and nut assembly. A strip through hole 12 is provided on the side of the positioning rail 1. The number of the strip through holes 12 can be one that is spread throughout the positioning rail 1, or multiple strip through holes 12 can be provided along the length direction of the positioning rail 1. A fixing hole 22 corresponding to the position of the strip through hole 12 is provided on the side of the pad fixing block 2. In this embodiment, two fixing holes 22 with a certain spacing are provided on one side of each pad fixing block 2. The screw of the bolt passes through the aligned strip through holes 12 and the fixing holes 22 and is threadedly connected with the nut. The positioning rail 1 is a hollow structure. The light-transmitting hole 11 of the positioning rail 1 is connected to the hollow inner cavity of the positioning rail 1. The light-transmitting hole 11 can be set large enough to allow the staff's hands or tools to enter the interior of the positioning rail 1 to tighten the nut or bolt. After the pad fixing block 2 is adjusted to a suitable position, the screw rod of the bolt is inserted into the bar-shaped through hole 12 and the fixing hole 22 aligned at one side of the pad fixing block 2, and the nut is screwed on the end of the screw rod of the bolt away from the nut. The nut and the nut of the bolt clamp the side of the positioning guide rail 1 and the side of the pad fixing block 2. The other side of the pad fixing block 2 and the other side of the positioning guide rail 1 are fixed in the same fixing manner to achieve a fixed connection between the pad fixing block 2 and the positioning guide rail 1.

[0025] In some embodiments, the positioning guide rail 1 is a hollow structure, and an LED light strip 7 is provided in the hollow inner cavity of the positioning guide rail 1. The LED light strip 7 can be bonded to the bottom wall of the inner cavity of the positioning guide rail 1. A light-transmitting hole 11 is opened on the top surface of the positioning guide rail 1, and the pad placement groove 21 is a through groove. The light emitted by the LED light strip 7 passes through the light-transmitting hole 11 and the pad placement groove 21 to illuminate the pad 5 on the pad placement groove 21. The light emitted by the LED light strip 7 will pass through the holes on the pad 5 to indicate the position of the holes on the pad 5. During pre-embedding, as the skeleton profile 6 moves along the positioning guide rail 1, when light passes through the holes on the skeleton profile 6, it indicates that the holes on the skeleton profile 6 are aligned with the holes on the pad 5, and the pad 5 is at the position where the skeleton profile 6 needs to be pre-embedded. At this time, the rivet 8 can be inserted into the aligned hole. The illumination by the LED light strip 7 overcomes the problem of long time for matching the hole positions caused by weak light in the skeleton profile 6 in the prior art, reduces the difficulty of pre-embedding the pad, and improves the working efficiency.

[0026] In some embodiments, Figure 1 As shown, the pre-embedded pad tooling for the cabin frame profile also includes a support platform 3 and a clamping device 4. The clamping device 4 is fixed on the support platform 3. One end of the positioning guide rail 1 is clamped and fixed on the support platform 3 by the clamping device 4, so as to fix the positioning guide rail 1 and facilitate the operation during pre-embedding. Figure 1As shown, the support platform 3 includes a top platform and four support legs fixed under the platform. The height of the support platform 3 is set according to the height of the staff to ensure the comfort of the staff during operation. The support platform 3 and the clamping device 4 fix one end of the positioning rail 1, and the skeleton profile 6 is sleeved on the positioning rail 1 from the other end to ensure that the positioning rail 1 is in a horizontal state, while preventing the positioning rail 1, the pad fixing block 2 and the pad 5 from moving during operation, thereby reducing the difficulty of operation.

[0027] The clamping device 4 includes a U-shaped clamp 41 and a clamping screw 42. The U-shaped clamp 41 is fixed on the support platform 3 by inverted buckling. The open end, i.e., the bottom end, of the U-shaped clamp 41 is fixedly connected to the support platform 3. A vertical threaded hole is provided on the top plate of the U-shaped clamp 41. The clamping screw 42 is threadedly connected to the threaded hole and the bottom end extends into the U-shaped clamp 41. The end of the positioning rail 1 extends into the U-shaped clamp 41 and is pressed onto the support platform 3 by the clamping screw 42. After the end of the positioning rail 1 extends into the U-shaped clamp 41, the clamping screw 42 is rotated to move the clamping screw 42 downward and press onto the positioning rail 1.

[0028] Optionally, a pressing plate 43 is fixed to the bottom end of the clamping screw 42 , and the pressing plate 43 is perpendicular to the clamping screw 42 . The pressing plate 43 increases the contact area with the positioning guide rail 1 , and the fixation is more stable.

[0029] Optionally, a rotating handle 44 is fixed to the top of the clamping screw 42 , and the rotating handle 44 is perpendicular to the clamping screw 42 , so as to facilitate the application of force to rotate the clamping screw 42 .

[0030] The method for pre-embedding the pads using the pre-embedded pad tooling for the deck frame profile of the embodiment of the present application is as follows:

[0031] The positioning guide rail 1 is fixed on the supporting platform 3 by the clamping device 4, and the pad fixing block 2 with the pad placement groove 21 of the corresponding specification is selected according to the number and size specifications of the pads 5 to be embedded. According to the spacing between the pads 5 to be embedded on the skeleton profile 6, the corresponding number of pad fixing blocks 2 are installed on the positioning guide rail 1 and the spacing between the pad fixing blocks 2 is adjusted. After the adjustment is completed, the pad fixing block 2 is fixedly connected to the positioning guide rail 1 by the bolt and nut assembly, and the position of the pad fixing block 2 is fixed, and the corresponding pad 5 is placed in the pad placement groove 21 at the top of the pad fixing block 2. The state is as shown in FIG. Figure 1 At this time, the LED light strip 7 can be turned on, and the light will pass through the holes on the pad 5; then the frame profile 6 is placed on the positioning guide rail 1 and moved along the frame profile 6 toward the support platform 3 until light passes through the holes on the frame profile 6, indicating that the pads 5 are all in the position of the pre-embedded pads on the frame profile 6, and the holes of the pad 5 are all aligned with the holes of the frame profile 6. At this time, the rivets 8 can be inserted into the aligned holes, and the state is as shown. Figure 2As shown, the embedding of the pad 5 in the skeleton profile 6 is completed. Lift the skeleton profile 6 upwards, and the pad 5 will be detached from the pad fixing block 2. Then move the skeleton profile 6 along the positioning guide rail 1 in the direction away from the support platform 3 until the skeleton profile 6 is detached from the positioning guide rail 1. When performing the next pad embedding operation, replace the pad fixing block 2 on the positioning guide rail 1 according to the size specifications of the pad 5, and then repeat the above operation. The whole operation process is simple, multiple pads can be installed at one time, and the pads can be easily installed even if the skeleton profile is long, which will not increase the difficulty of embedding the pads. Only one staff member is required to operate, which saves manpower, effectively reduces the difficulty of embedding the pads, and improves the work efficiency of embedding the pads.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] In the description of this specification, the description with reference to the terms "this embodiment", "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any at least one embodiment or example. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement and simple improvement made to the essential content of the present invention shall be included in the protection scope of the present invention.

Claims

1. A pre-embedded backing plate tooling for a deck frame profile, characterized in that: It comprises a positioning guide rail (1) and a pad fixing block (2). A pad placement groove (21) is provided on the top of the pad fixing block (2); one or more pad fixing blocks (2) can be detachably connected to the positioning guide rail (1); a plurality of pad fixing blocks (2) are arranged along the length direction of the positioning guide rail (1); the pad placement groove (21) is located above the positioning guide rail (1); and the skeleton profile (6) can be sleeved on the pad fixing block (2) on which the pad (5) is placed and the positioning guide rail (1).

2. The pre-embedded backing plate tooling for cabin plate skeleton profile according to claim 1 is characterized in that: The positioning guide rail (1) is a hollow structure, an LED light strip (7) is arranged in the hollow inner cavity of the positioning guide rail (1), a light-transmitting hole (11) is opened on the top surface of the positioning guide rail (1), the pad placement groove (21) is a through groove, and light emitted by the LED light strip (7) passes through the light-transmitting hole (11) and the pad placement groove (21) to illuminate the pad (5) on the pad placement groove (21).

3. The pre-embedded backing plate tooling for cabin plate skeleton profile according to claim 1 is characterized in that: It also comprises a supporting platform (3) and a clamping device (4), wherein the clamping device (4) is fixed on the supporting platform (3), and one end portion of the positioning guide rail (1) is clamped and fixed on the supporting platform (3) by the clamping device (4).

4. The pre-embedded backing plate tooling for cabin plate skeleton profile according to claim 3 is characterized in that: The clamping device (4) comprises a U-shaped clamp (41) and a clamping screw (42); the U-shaped clamp (41) is fixed on the supporting platform (3) by means of an inverted buckle; a vertical threaded hole is provided on the top plate of the U-shaped clamp (41); the clamping screw (42) is threadedly connected to the threaded hole and the bottom end thereof extends into the interior of the U-shaped clamp (41); the end of the positioning guide rail (1) extends into the interior of the U-shaped clamp (41) and is pressed onto the supporting platform (3) through the clamping screw (42).

5. The pre-embedded backing plate tooling for cabin plate frame profiles according to claim 4 is characterized in that: A pressing plate (43) is fixed to the bottom end of the clamping screw (42), and the pressing plate (43) is perpendicular to the clamping screw (42).

6. The pre-embedded backing plate tooling for cabin plate frame profiles according to claim 4 or 5, characterized in that: A rotating handle (44) is fixed to the top end of the clamping screw (42).

7. The pre-embedded backing plate tooling for cabin plate frame profiles according to claim 1 is characterized in that: The pad fixing block (2) is in an inverted U shape, and the pad fixing block (2) is clamped on the positioning guide rail (1).

8. The pre-embedded backing plate tooling for cabin plate frame profiles according to claim 7 is characterized in that: The pad fixing block (2) is detachably connected to the positioning guide rail (1) via a bolt and nut assembly; a strip-shaped through hole (12) is provided on the side of the positioning guide rail (1); a fixing hole (22) corresponding to the position of the strip-shaped through hole (12) is provided on the side of the pad fixing block (2); the screw of the bolt passes through the aligned strip-shaped through hole (12) and the fixing hole (22) and is threadedly connected with the nut.

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