Material taking linear module

By designing a material-taking linear module including adsorption assembly, auxiliary clamping assembly and calibration assembly, the problem of falling of EL tester due to vibration during transportation is solved, stable clamping and precise conveying of the product are achieved, and the conveying effect of the equipment is improved.

CN222683637UActive Publication Date: 2025-03-28SUZHOU KEPAI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421480788.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-28
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing EL tester material collection detection modules may cause product drop due to vibration when the equipment conveys the EL tester, reducing the equipment's conveying effect.

Method used

A material-taking linear module is designed, with a frame structure, a conveyor belt inside, and a support frame and support box fixed at the top. Through the cooperation of adsorption components, auxiliary clamping components and correction components, stable clamping and correction of the product can be achieved to avoid deviations during transportation.

Benefits of technology

The adsorption effect of the adsorption assembly and the clamping effect of the auxiliary clamping assembly are maintained, and the calibration assembly ensures that the product does not deviate during transportation, improving the conveying effect of the equipment and the detection accuracy of the product.

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Abstract

The utility model discloses a material taking linear module, which belongs to the field of feeding devices and comprises a frame, stand columns are fixedly mounted at four corners of the bottom end of the frame, a conveying belt is arranged in the frame, a supporting frame is fixedly mounted at the top end of the frame, and a supporting box is fixedly mounted on the inner wall of the top end of the supporting frame. A supporting block is slidably mounted in the supporting box, the bottom end of the supporting block slidably penetrates through the supporting box and is fixedly provided with a first telescopic rod, a connecting block is fixedly mounted at the end of the first telescopic rod, a mounting plate is fixedly mounted at the bottom end of the connecting block, and an adsorption assembly is arranged at the bottom end of the mounting plate. And two support plates which are symmetrically distributed are fixedly mounted at the top end of the mounting plate. Through the arrangement of the adsorption assembly, the effect of adsorbing a product is achieved, through the cooperation of the auxiliary clamping assembly and the buffering assembly, the effect of assisting in clamping the product is achieved, the effect of supporting the product can be achieved, and the stability of product clamping can be kept.
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Description

Technical Field

[0001] The utility model relates to the field of feeding devices, and more specifically to a material taking linear module. Background Art

[0002] EL tester stands for electroluminescence tester. It is an internal defect detection device for solar cells or battery modules. It is often used to detect internal defects, hidden cracks, fragments, cold solder joints, broken grids and abnormal phenomena of single-chip cells with different conversion efficiencies in solar cell modules. After the EL tester is processed, its appearance lights need to be tested. The EL tester is taken to the conveyor belt through the material taking linear module, and transported to the bottom of the detection component through the conveyor belt. The appearance of the EL tester is scanned and tested through the detection component.

[0003] Some existing EL tester material picking and detection modules use suction cups to clamp and load the EL tester. The suction cups adsorb the EL tester and then convey it through a linear mold. When the device conveys the EL tester, it may fall due to vibration, reducing the conveying effect of the device. Therefore, in order to solve the above problems, we propose a material picking linear module. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a linear module for taking materials, which adopts the following technical solutions:

[0005] A material-taking linear module comprises a frame, wherein four corners of the bottom end of the frame are fixedly installed with columns, a conveyor belt is arranged in the frame, a support frame is fixedly installed on the top end of the frame, and a support box is fixedly installed on the inner wall of the top end of the support frame, a support block is slidably installed in the support box, and the bottom end of the support block slides through the support box and a first telescopic rod is fixedly installed, a connecting block is fixedly installed on the end of the first telescopic rod, and a mounting plate is fixedly installed on the bottom end of the connecting block, an adsorption assembly is arranged at the bottom end of the mounting plate, and two symmetrically distributed support plates are fixedly installed on the top end of the mounting plate, auxiliary clamping assemblies are arranged on opposite sides of the two support plates, a driving assembly is arranged between the support block and the support box, and a correction assembly is arranged in the support frame.

[0006] By adopting the above technical solution, when the equipment is used, the staff places the product frame on one side of the frame, and then drives the connecting block, the adsorption assembly, and the auxiliary clamping assembly to descend synchronously through the first telescopic rod, and adsorbs the product through the adsorption assembly. Then, the bottom of the product is supported by the auxiliary clamping assembly to further clamp and fix the product, which is beneficial to maintaining the stability of product clamping. When the product is clamped, the product is driven to rise through the first telescopic rod, and then the support block is driven by the driving assembly to move the product to the top of the conveyor belt, and the product is driven to descend to the conveyor belt through the first telescopic rod. The product is moved by conveying the conveyor belt, and the setting of the correction assembly in the support frame plays a role in correcting the conveying position of the product on the conveyor belt, which helps to avoid the phenomenon of product deviation during transportation.

[0007] Furthermore, the adsorption assembly includes four suction cups arranged at the bottom end of the mounting plate, the top ends of the four suction cups all penetrate the mounting plate, a vacuum pump is fixedly installed on the top end of the mounting plate, and a first tee is provided on the top end of the vacuum pump, a second tee is provided between the top ends of the two suction cups on the same side, and connecting pipes are connected between the two second tees and the opposite ends of the first tee.

[0008] By adopting the above technical solution, the first telescopic rod drives the connecting block and the suction cup to move downward synchronously, and then suction is generated by the vacuum pump. Then the suction acts on the suction cup through the first tee, the connecting pipe and the second tee. Then the product is adsorbed by the suction cup to clamp the product. When the product size is small, it can be adsorbed and clamped by one of the suction cups.

[0009] Furthermore, the auxiliary clamping assembly includes a third cylinder fixedly mounted on one side of the two support plates, the two third cylinder piston shafts slide through the support plates on the same side, and the ends of the two third cylinder piston shafts are fixedly mounted with mounting blocks, the bottom ends of the two mounting blocks are fixedly mounted with second telescopic rods, and the ends of the two second telescopic rods are fixedly mounted with bottom plates, top plates are provided above the two bottom plates, and rubber pads are provided on the top ends of the two top plates, and buffer assemblies are provided between the top plates and the bottom plates of the same group.

[0010] By adopting the above technical solution, after the product is clamped by the suction cup, the second telescopic rod is used to drive the bottom plate and the top plate to descend synchronously, and then the third cylinder is used to drive the mounting block to move the top plate until the product descends, and then the second telescopic rod is used to drive the bottom plate and the top plate to rise synchronously so that the top of the top plate contacts the bottom of the product, thereby supporting the product and achieving the effect of assisting in clamping the product, which is beneficial to improving the stability of the equipment in clamping the product. The buffer component is set between the top plate and the bottom plate to play a buffering role, which helps to prevent the product from being damaged due to excessive extrusion pressure.

[0011] Furthermore, the buffer assembly includes pillars fixedly installed on the top of the base plate, the tops of the pillars are provided with movable grooves, and support rods are slidably installed in the movable grooves, springs are fixedly connected between the bottom ends of the support rods and the inner walls of the bottom ends of the movable grooves in the same group, and the top ends of the support rods are fixedly connected to the bottom ends of the top plates in the same group.

[0012] By adopting the above technical solution, when the top plate contacts the bottom of the product, the top plate pushes the support rod to slide in the movable groove, and the support rod pushes the spring of the same group to contract. The spring gives the support rod a rebound force, which can play a buffering role and help prevent the product from being damaged due to excessive extrusion pressure.

[0013] Furthermore, two symmetrically distributed limit blocks are fixedly mounted on the side walls of the bottom ends of the support rods, and the inner wall of the movable groove is provided with a limit groove matching the limit block on the same side.

[0014] By adopting the above technical solution, when the support rod slides in the movable groove, the support rod slides in the limiting groove on the same side with the limiting block. The cooperation between the limiting block and the limiting groove helps to prevent the support rod from leaving the movable groove and helps to maintain the stability of the sliding of the support rod.

[0015] Furthermore, the driving assembly includes a first cylinder fixedly installed on one side of the support box, the piston shaft of the first cylinder slides through the support box, and the end of the piston shaft of the first cylinder is fixedly connected to the side opposite to the support block, two symmetrically distributed sliding rods are fixedly installed in the support box, both of the sliding rods slide through the support block, and sliding blocks are fixedly installed on both sides of the support block, and the inner wall of the support box is provided with a sliding groove matching the sliding block on the same side.

[0016] By adopting the above technical solution, when the product is clamped, the first cylinder drives the support block to slide in the support box, and the support block moves synchronously, so as to convey the product to the top of the conveyor belt, which is convenient for subsequent movement monitoring of the equipment. When the support block moves in the support box, the support block slides on the slide rod, and the support block slides in the slide groove with the slide rod. The cooperation of the slide rod, the slide block and the slide groove is conducive to maintaining the stability of the movement of the support block.

[0017] Furthermore, the correction assembly includes two correction plates arranged in a support frame, and second cylinders are fixedly installed on both sides of the support frame, and two second cylinder piston shafts slide through the support frame, and the two second cylinder piston shaft ends are fixedly connected to the opposite side of the correction plate on the same side.

[0018] By adopting the above technical solution, when the product is placed on the conveyor belt, the correction plate is driven to move by the second cylinder. The cooperation of the two correction plates can correct the product conveying position, which helps to avoid the phenomenon of product deviation during transportation and facilitates subsequent accurate detection of the equipment.

[0019] Furthermore, a balance board is fixedly mounted on one side of the support frame, and the bottom end of the balance board is fixedly connected to the top end of the support box.

[0020] By adopting the above technical solution, the balance plate is arranged between the support box and the support frame to support and stabilize the support box.

[0021] In summary, the utility model includes the following beneficial technical effects:

[0022] (1) In the present invention, the adsorption component is provided to adsorb the product, and the auxiliary clamping component and the buffer component cooperate to assist in clamping the product, and can also support the product, which is beneficial to maintaining the stability of product clamping.

[0023] (2) In the present invention, the correction component is provided to correct the conveying position of the product on the conveyor belt, which helps to avoid deviation of the product during conveyance and facilitates subsequent detection of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a material taking linear module;

[0025] Figure 2 For this utility model Figure 1 A magnified view of middle;

[0026] Figure 3 It is a cross-sectional view of the support box and the pillar in the utility model;

[0027] Figure 4 For this utility model Figure 3 Enlarged view of middle B;

[0028] Figure 5 It is an exploded view of the adsorption component in the utility model.

[0029] Description of the numbers in the figure:

[0030] 1. Frame; 2. Conveyor belt; 3. Support frame; 4. Balance plate; 5. Support box; 6. First cylinder; 7. Support block; 8. First telescopic rod; 9. Mounting plate; 10. Correction plate; 11. Second cylinder; 12. Connecting block; 13. First three-way; 14. Vacuum pump; 15. Connecting pipe; 16. Second three-way; 17. Third cylinder; 18. Support plate; 19. Mounting block; 20. Second telescopic rod; 21. Top plate; 22. Bottom plate; 23. Pillar; 24. Support rod; 25. Suction cup; 26. Sliding rod; 27. Movable groove; 28. Spring. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0032] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0033] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0034] The following is combined with Figure 1-5 The utility model is described in further detail.

[0035] See also Figure 1-5A material taking linear module comprises a frame 1, columns are fixedly installed at the four corners of the bottom end of the frame 1, a conveyor belt 2 is arranged in the frame 1, a support frame 3 is fixedly installed at the top end of the frame 1, and a support box 5 is fixedly installed on the inner wall of the top end of the support frame 3, a support block 7 is slidably installed in the support box 5, and the bottom end of the support block 7 slides through the support box 5 and is fixedly installed with a first telescopic rod 8, a connecting block 12 is fixedly installed at the end of the first telescopic rod 8, and a mounting plate 9 is fixedly installed at the bottom end of the connecting block 12, an adsorption component is arranged at the bottom end of the mounting plate 9, and the adsorption component comprises four suction cups 25 arranged at the bottom end of the mounting plate 9, the top ends of the four suction cups 25 all penetrate the mounting plate 9, and a true An air pump 14 is provided, and a first tee 13 is provided at the top of the vacuum pump 14, a second tee 16 is provided between the tops of the two suction cups 25 on the same side, and a connecting pipe 15 is connected between the two second tees 16 and the opposite end of the first tee 13. When the equipment is used, the staff places the product frame on one side of the frame 1, and the first telescopic rod 8 drives the connecting block 12 and the suction cup 25 to move downward synchronously, and then suction is generated through the vacuum pump 14, and then the suction acts on the suction cup 25 through the first tee 13, the connecting pipe 15 and the second tee 16, and then the product is adsorbed by the suction cup 25, which can play the role of clamping the product. When the product size is small, it can be adsorbed and clamped by one of the suction cups 25.

[0036] Two symmetrically distributed support plates 18 are fixedly installed on the top of the mounting plate 9, and auxiliary clamping components are provided on opposite sides of the two support plates 18. The auxiliary clamping components include a third cylinder 17 fixedly installed on the opposite side of the two support plates 18, and the piston shafts of the two third cylinders 17 slide through the support plates 18 on the same side, and the ends of the piston shafts of the two third cylinders 17 are fixedly installed with mounting blocks 19, and the bottom ends of the two mounting blocks 19 are fixedly installed with second telescopic rods 20, and the ends of the two second telescopic rods 20 are fixedly installed with bottom plates 22, and the tops of the two bottom plates 22 are A top plate 21 is provided, and rubber pads are provided on the tops of the two top plates 21. After the product is adsorbed and clamped by the suction cup 25, the bottom plate 22 and the top plate 21 are driven to descend synchronously by the second telescopic rod 20, and then the mounting block 19 is driven by the third cylinder 17 to move with the top plate 21 until the product descends, and then the bottom plate 22 and the top plate 21 are driven to rise synchronously by the second telescopic rod 20 so that the top of the top plate 21 contacts the bottom of the product, which can play a role in supporting the product and achieve the effect of auxiliary clamping of the product, which is beneficial to improving the stability of the equipment in clamping the product.

[0037] A buffer assembly is provided between the top plate 21 and the bottom plate 22 of the same group. The buffer assembly includes a support 23 fixedly installed on the top of the bottom plate 22. A movable groove 27 is provided on the top of the support 23, and a support rod 24 is slidably installed in the movable groove 27. A spring 28 is fixedly connected between the bottom end of the support rod 24 and the inner wall of the bottom end of the movable groove 27 of the same group. The top end of the support rod 24 is fixedly connected to the bottom end of the top plate 21 of the same group. When the top plate 21 contacts the bottom of the product, the top plate 21 pushes the support rod 24 to slide in the movable groove 27, and the support rod 24 pushes the spring 28 of the same group. When the support rod 24 contracts, the spring 28 gives the support rod 24 a rebound force, which can play a buffering role and help prevent the product from being damaged due to excessive extrusion pressure. Two symmetrically distributed limit blocks are fixedly installed on the side walls of the bottom end of the support rod 24, and the inner wall of the movable groove 27 is provided with a limit groove that matches the limit block on the same side. When the support rod 24 slides in the movable groove 27, the support rod 24 slides in the limit groove on the same side with the limit block. The cooperation of the limit block and the limit groove helps to prevent the support rod 24 from leaving the movable groove 27 and helps to maintain the stability of the sliding of the support rod 24.

[0038] A driving assembly is provided between the support block 7 and the support box 5, and the driving assembly includes a first cylinder 6 fixedly installed on one side of the support box 5, the piston shaft of the first cylinder 6 slides through the support box 5, and the end of the piston shaft of the first cylinder 6 is fixedly connected to the side opposite to the support block 7, and two symmetrically distributed sliding rods 26 are fixedly installed in the support box 5, and the two sliding rods 26 slide through the support block 7, and sliders are fixedly installed on both sides of the support block 7, and the inner wall of the support box 5 is provided with a sliding groove matching the slider on the same side. When the product is clamped, the support block 7 is driven by the first cylinder 6 to slide in the support box 5 The support block 7 moves synchronously with it, and the product can be transported to the top of the conveyor belt 2, which is convenient for the subsequent movement monitoring of the equipment. When the support block 7 is located in the support box 5 and moves, the support block 7 slides on the slide bar 26, and the support block 7 slides in the slide groove with the slider. The cooperation of the slide bar 26, the slider and the slide groove is conducive to maintaining the stability of the movement of the support block 7. A balance board 4 is fixedly installed on one side of the support frame 3, and the bottom end of the balance board 4 is fixedly connected to the top end of the support box 5. The balance board 4 is set between the support box 5 and the support frame 3 to support and stabilize the support box 5.

[0039] A correction component is provided in the support frame 3, and the correction component includes two correction plates 10 arranged in the support frame 3. Second cylinders 11 are fixedly installed on both sides of the support frame 3, and the piston shafts of the two second cylinders 11 slide through the support frame 3. The ends of the piston shafts of the two second cylinders 11 are fixedly connected to the opposite side of the correction plate 10 on the same side. When the product is placed on the conveyor belt 2, the correction plate 10 is driven to move by the second cylinder 11. Through the cooperation of the two correction plates 10, the product conveying position is corrected, which helps to avoid the phenomenon of product deviation during transportation and facilitates subsequent accurate detection of the equipment.

[0040] The implementation principle of the embodiment of the utility model is as follows: when the equipment is in use, the staff places the product frame on one side of the frame 1, and then drives the connecting block 12, the adsorption assembly, and the auxiliary clamping assembly to descend synchronously through the first telescopic rod 8, and adsorbs the product through the adsorption assembly, and then supports the bottom of the product through the auxiliary clamping assembly to further clamp and fix the product, which is beneficial to maintaining the stability of product clamping. When the product is clamped, the product is driven to rise through the first telescopic rod 8, and then the support block 7 is driven by the driving assembly to move the product to the top of the conveyor belt 2, and the product is driven to descend to the conveyor belt 2 through the first telescopic rod 8, and the product is conveyed and moved by the conveyor belt 2. The setting of the correction assembly in the support frame 3 plays a role in correcting the conveying position of the product on the conveyor belt 2, which helps to avoid the phenomenon of product deviation during transportation.

[0041] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A linear module for taking materials, comprising a frame (1), characterized in that: The frame (1) is fixedly provided with upright posts at the four corners of the bottom end, the frame (1) is provided with a conveyor belt (2), the frame (1) is fixedly provided with a support frame (3) at the top end, and a support box (5) is fixedly provided on the inner wall of the top end of the support frame (3), a support block (7) is slidably provided in the support box (5), and the bottom end of the support block (7) slides through the support box (5) and is fixedly provided with a first telescopic rod (8), a connecting block (12) is fixedly provided at the end of the first telescopic rod (8), and a mounting plate (9) is fixedly provided at the bottom end of the connecting block (12), an adsorption component is provided at the bottom end of the mounting plate (9), and two symmetrically distributed support plates (18) are fixedly provided at the top end of the mounting plate (9), and auxiliary clamping components are provided on opposite sides of the two support plates (18), a driving component is provided between the support block (7) and the support box (5), and a correction component is provided in the support frame (3).

2. A linear module for taking materials according to claim 1, characterized in that: The adsorption assembly comprises four suction cups (25) arranged at the bottom end of the mounting plate (9), the top ends of the four suction cups (25) all penetrate the mounting plate (9), a vacuum pump (14) is fixedly mounted on the top end of the mounting plate (9), and a first tee (13) is provided at the top end of the vacuum pump (14), a second tee (16) is provided between the top ends of two suction cups (25) on the same side, and a connecting pipe (15) is connected between the two second tees (16) and the opposite ends of the first tee (13).

3. A linear module for taking materials according to claim 1, characterized in that: The auxiliary clamping assembly comprises a third cylinder (17) fixedly mounted on one side opposite to the two support plates (18), the piston shafts of the two third cylinders (17) slidingly penetrate the support plates (18) on the same side, and the ends of the piston shafts of the two third cylinders (17) are fixedly mounted with mounting blocks (19), the bottom ends of the two mounting blocks (19) are fixedly mounted with second telescopic rods (20), and the ends of the two second telescopic rods (20) are fixedly mounted with bottom plates (22), top plates (21) are provided above the two bottom plates (22), and rubber pads are provided at the top ends of the two top plates (21), and buffer assemblies are provided between the top plates (21) and the bottom plates (22) of the same group.

4. A linear module for taking materials according to claim 3, characterized in that: The buffer assembly comprises a support (23) fixedly mounted on the top of the bottom plate (22), the top of each support (23) being provided with a movable groove (27), and a support rod (24) being slidably mounted in each movable groove (27), a spring (28) being fixedly connected between the bottom end of each support rod (24) and the inner wall of the bottom end of the movable groove (27) of the same group, and the top end of each support rod (24) being fixedly connected to the bottom end of the top plate (21) of the same group.

5. A linear module for taking materials according to claim 4, characterized in that: Two symmetrically distributed limit blocks are fixedly mounted on the side walls of the bottom ends of the support rods (24), and the inner wall of the movable groove (27) is provided with a limit groove matching the limit block on the same side.

6. A linear module for taking materials according to claim 1, characterized in that: The driving assembly comprises a first cylinder (6) fixedly mounted on one side of the support box (5); a piston shaft of the first cylinder (6) slides through the support box (5), and an end of the piston shaft of the first cylinder (6) is fixedly connected to a side opposite to the support block (7); two symmetrically distributed sliding rods (26) are fixedly mounted in the support box (5); both sliding rods (26) slide through the support block (7), and sliding blocks are fixedly mounted on both sides of the support block (7); and a sliding groove matching the sliding block on the same side is provided on the inner wall of the support box (5).

7. The linear module for taking materials according to claim 1, characterized in that: The correction assembly comprises two correction plates (10) arranged in a support frame (3), second cylinders (11) are fixedly mounted on both sides of the support frame (3), and the piston shafts of the two second cylinders (11) slide through the support frame (3), and the ends of the piston shafts of the two second cylinders (11) are fixedly connected to the opposite side of the correction plate (10) on the same side.

8. The linear module for taking materials according to claim 1, characterized in that: A balance board (4) is fixedly mounted on one side of the support frame (3), and the bottom end of the balance board (4) is fixedly connected to the top end of the support box (5).