Membrane material winding assembly and winding device

By designing the membrane material winding assembly, adjusting the membrane material tension using air pressure, and achieving separation and winding of multiple groups of membrane materials through the separation reel, the problem of existing equipment being unable to maintain appropriate tension and width of small film materials is solved, and the quality and efficiency of membrane material winding are improved.

CN222683963UActive Publication Date: 2025-03-28JOTA MASCH IND (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202421484019.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-28
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

Existing equipment cannot maintain appropriate tension when winding the release film, causing the film to relax, dislocate or slide on the roll, affecting the surface flatness of the film material and subsequent use. In addition, for film materials with smaller widths, adhesion or peeling is prone to occur during the winding process, which affects quality and efficiency.

Method used

A membrane material winding assembly is designed, including a membrane material winding scroll and a membrane material separation reel. The membrane material reel adjusts the air pressure through the expansion member and the airway to control the tension of the membrane material. The membrane material separation reel forms a winding space through adjacent separation rotors, realizing the separation and winding of multiple groups of membrane materials.

Benefits of technology

The air pressure adjustment can effectively control the tension of the membrane material, avoiding the slack and misalignment of the membrane material during the winding process, and improving the winding quality and production efficiency of the membrane material. At the same time, the design of the partition reel ensures stable winding of the film material with a smaller width and improves product yield.

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Abstract

The utility model provides a membrane material winding assembly and a winding device. The membrane material winding assembly comprises a membrane material winding shaft and a membrane material separation disc. The membrane material winding shaft comprises an expansion part, a winding shaft body and a membrane material winding ring arranged on the winding shaft body in a sleeving mode, an air channel is formed in the winding shaft body, a containing space used for containing the expansion part is formed between the winding shaft body and the membrane material winding ring, and the air channel is communicated with the containing space. The membrane material separation discs are arranged on the membrane material rolling ring in a sleeving mode, and rolling spaces used for rolling the membrane materials are formed by the adjacent membrane material separation discs. Thus, according to the structure, the tension of film material winding can be controlled through air pressure adjustment, meanwhile, separated winding of multiple sets of film materials is achieved, and the production efficiency and the product yield of release films are effectively improved.
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Description

Technical Field

[0001] The present application relates to the field of film material processing, and in particular to a film material winding assembly and a winding device. Background Art

[0002] Release film, also known as peeling film or isolation film, is a plastic film with a specially treated surface that can be separated from the bonding material without adhesion under certain conditions. It is widely used in the electronics, packaging, printing and other industries. When winding the release film, the existing equipment cannot maintain the tension level required for winding the release film, which causes the release film to loosen, misalign or slide on the roll, resulting in an uneven surface. This not only easily causes damage to the release film, but also affects subsequent use and processing. In addition, for release films with smaller widths, adhesion or difficulty in peeling may occur during the winding process, affecting the winding quality of the release film and reducing the production efficiency and product yield of the release film. Utility Model Content

[0003] In order to overcome the technical problems mentioned in the above technical background, an embodiment of the present application provides a film winding assembly, wherein the film winding assembly includes a film winding shaft and a film separation reel;

[0004] The film material winding shaft comprises an expansion member, a winding shaft body and a film material winding ring sleeved on the winding shaft body, wherein an air channel is arranged in the winding shaft body, and an accommodation space for accommodating the expansion member is provided between the winding shaft body and the film material winding ring, and the air channel is communicated with the expansion member;

[0005] The film material separation reel is sleeved on the film material winding ring, and adjacent film material separation reels form a winding space for winding up the film material.

[0006] In a possible implementation, the reel body includes a first end and a second end opposite to each other, the air passage extends from the first end into the reel body, and the first end is used to connect to an air supply device;

[0007] The reel body further includes a channel communicating with the air passage and the expansion member, wherein the channel is disposed close to the first end.

[0008] In a possible implementation, the film material winding ring includes an inner film material winding ring, an outer film material winding ring and at least one elastic member, wherein the inner film material winding ring and the outer film material winding ring are coaxially arranged;

[0009] The inner film material winding ring is sleeved on the reel body;

[0010] The elastic member is arranged between the inner film material winding ring and the outer film material winding ring, and is used to connect the inner film material winding ring and the outer film material winding ring.

[0011] In a possible implementation, the accommodating space further includes a friction member, and the friction member is arranged at the inner film material winding ring;

[0012] The expansion member is arranged in the accommodating space, and the expansion member and the friction member are arranged correspondingly.

[0013] In a possible implementation, a plurality of the accommodating spaces are formed between the reel body and the film material winding ring, and the plurality of the accommodating spaces are distributed at intervals around the reel body;

[0014] At least one expansion member and a friction member corresponding to the expansion member are placed in each of the accommodating spaces.

[0015] In a possible implementation, the film winding assembly further includes at least one film separation turntable;

[0016] The film material separation turntable comprises a fixing ring and a separation turntable located on the fixing ring, and the film material separation turntable is fixed to the outer film material winding ring through a through hole of the fixing ring.

[0017] In a possible implementation, there are multiple film material separation turntables, and the film material separation turntables are arranged on the reel body at equal intervals along the extension direction of the reel body;

[0018] The distance between two adjacent membrane material separation turntables is 15 mm to 25 mm.

[0019] In a possible implementation, the film material separation turntable further includes a plurality of openings, the openings are arranged around the through hole of the fixing ring, and the openings are centrally symmetrically distributed about the center of the through hole.

[0020] In a possible implementation, the film winding assembly further includes a motor, and the motor is disposed at the first end of the reel body;

[0021] The motor is electrically connected to the reel body and is used for driving the reel body to rotate.

[0022] Another object of the present application is to provide a winding device, which includes a plurality of the film material winding assemblies provided by the present application.

[0023] Based on any one of the above aspects, the film winding assembly and winding device provided in the embodiments of the present application, in this way, the above structure uses air pressure regulation to control the tension of the film winding, and at the same time realizes the separate winding of multiple groups of films with smaller widths, effectively improving the production efficiency and product yield of the release film. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 One of the schematic diagrams of a film winding assembly provided in this embodiment;

[0026] Figure 2 The edge provided by this embodiment Figure 1 A schematic diagram of a section cut at the AA cutting line is shown;

[0027] Figure 3 The second schematic diagram of a film winding assembly provided in this embodiment;

[0028] Figure 4 The edge provided by this embodiment Figure 3 A schematic diagram of a section cut at the BB cutting line is shown;

[0029] Figure 5 A third schematic diagram of a film winding assembly is provided for this embodiment;

[0030] Figure 6 A fourth schematic diagram of a film winding assembly is provided for this embodiment.

[0031] Icons: 10-membrane material winding assembly, 20-membrane material winding shaft, 30-membrane material dividing turntable, 40-motor, 200-expansion member, 210-reel body, 2101-air channel, 2102-channel, 220-membrane material winding ring, 2201-inner film material winding ring, 2202-outer film material winding ring, 2203-elastic member, 230-accommodating space, 240-friction member, 300-fixing ring, 310-dividing turntable, 320-opening. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0035] In the description of this application, it should be noted that the terms "upper", "lower", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the application is usually placed when in use, which is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0036] It should be noted that, in the absence of conflict, different features in the embodiments of the present application may be combined with each other.

[0037] In order to solve the technical problems mentioned in the aforementioned background technology, the inventor innovatively designed the following technical solution, and the specific implementation solution of the present application will be described in detail below with reference to the accompanying drawings.

[0038] Please refer to Figure 1 and Figure 2 , Figure 1 A schematic diagram of a film winding assembly 10 provided in this embodiment, Figure 2 The edge provided by this embodiment Figure 1 As shown in the cross-sectional view at the AA section line, the film winding assembly 10 includes a film winding shaft 20 and a film separation reel 30. The film winding shaft 10 includes an expansion member 200, a reel body 210 and a film winding ring 220 sleeved on the reel body, wherein an air passage 2101 is provided in the reel body 210, and an accommodating space 230 for accommodating the expansion member is provided between the reel body 210 and the film winding ring 220, and the air passage 2101 is communicated with the expansion member 200.

[0039] In this embodiment, the expansion member 200 can be a long strip of airbag with an interface, which is used to be laid in the accommodating space 230. The airway 2101 is connected to the interface of the airbag. When the airbag is inflated, it can occupy the entire accommodating space 230.

[0040] The film material separation reel 30 is sleeved on the film material winding ring 220 , and adjacent film material separation reels 220 form a winding space for the wound film, and the film is wound through the winding space.

[0041] It is worth noting that the film material winding shaft 20 is made of metal, and the film material separation reel 30 can be made of metal, plastic or other synthetic materials.

[0042] For further information, please refer to Figure 2 The reel body 210 includes a first end and a second end opposite to each other, the air channel 2101 extends from the first end into the reel body 210, and the first end is used to connect to an air supply device; the reel body 210 also includes a channel 2102 connecting the air channel 2101 and the expansion member 200, wherein the channel 2102 is arranged close to the first end.

[0043] In this embodiment, the air channel 2101 extends from the first end of the reel body 210 along a straight line direction (the extension direction of the reel body 210) into the reel body 210. The air supply device may be an air pump, and the gas provided by the air supply device may be air, and the type of gas is not specifically limited in this embodiment; the channel 2102 is arranged near the first end of the reel body 210 in this embodiment, and the extension direction of the channel 2102 is perpendicular to the extension direction of the reel body 210, that is, the channel 2102 extends along the radial direction of the reel body 210.

[0044] It is worth noting that the air pressure provided by the air supply device directly affects the tension of the subsequent film material. Therefore, the tension of the film material can be adjusted by adjusting the air pressure. However, excessive tension can easily cause the film material to break, and insufficient tension may cause the film material to loosen. The tension is not limited in this embodiment, but an appropriate tension should be selected according to the actual situation to ensure the quality of the film material.

[0045] For further information, please refer to Figure 3 and Figure 4 , Figure 3 A schematic diagram of a film winding ring provided in this embodiment, Figure 4 The edge provided by this embodiment Figure 3The cross-sectional view is shown at the BB section line. The film material winding ring 220 includes an inner film material winding ring 2201, an outer film material winding ring 2202 and at least one elastic member 2203, wherein the inner film material winding ring 2201 and the outer film material winding ring 2202 are coaxially arranged; the inner film material winding ring 2201 is sleeved on the reel body 210. The elastic member 2203 is arranged between the inner film material winding ring 2201 and the outer film material winding ring 2202, and is used to connect the inner film material winding ring 2201 and the outer film material winding ring 2202.

[0046] In this embodiment, the elastic member 2203 may be a spring, and there may be multiple springs between the inner film material winding ring 2201 and the outer film material winding ring 2202 , with one end of the spring fixed to the inner film material winding ring 2201 and the other end fixed to the outer film material winding ring 2202 .

[0047] For further information, please refer to Figure 2 The accommodating space 230 further includes a friction member 240, and the friction member 240 is disposed at the inner film material winding ring 2201. The expansion member 200 is disposed in the accommodating space 230, and the expansion member 200 and the friction member 240 are disposed correspondingly.

[0048] In this embodiment, the friction member 240 may be in a long strip shape and directly contacts the inner film winding ring 2201 of the film winding ring 220. The type and shape of the friction member 240 are not specifically limited here, but the length and size of the friction member 240 must match the length and size of the film winding ring 220; and when the expansion member 200 is inflated, it can fully contact the friction member 240.

[0049] Furthermore, a plurality of accommodating spaces 230 are formed between the reel body 210 and the film winding ring 220 , and the plurality of accommodating spaces 230 are distributed at intervals around the reel body 210 ; at least one expansion member 200 and a friction member 240 corresponding to the expansion member 200 are placed in each of the accommodating spaces 230 .

[0050] For example, please refer to Figure 5 When four accommodating spaces 230 are formed between the reel body 210 and the film winding ring 220 , the four accommodating spaces 230 are distributed along the radial direction of the reel body 210 , so as to make the tension act evenly on the film winding ring 220 .

[0051] For further information, please refer to Figure 2 and Figure 6 , Figure 6A schematic diagram of a film material separation reel provided in this embodiment. The film material winding assembly 10 also includes at least one film material separation turntable 30; the film material separation turntable 30 includes a fixing ring 300 and a separation turntable 310 located on the fixing ring, and the film material separation turntable 30 is fixed to the outer film material winding ring 2201 through the through hole of the fixing ring 300.

[0052] In this embodiment, the fixing ring 300 can be fixed to the film material dividing turntable 30 by screws, and the inner diameter of the through hole of the fixing ring 300 is the same as the inner diameter of the film material winding shaft 20, ensuring that the film material dividing turntable 30 can be fixed to the film material winding shaft 20.

[0053] For further information, please refer to Figure 2 When there are multiple film material separation discs 30, the film material separation discs 30 are arranged on the reel body 210 at equal intervals. The distance between two adjacent film material separation discs 30 is 15 mm to 25 mm. For example, the distance between two adjacent film material separation discs 30 is 15 mm, 17 mm, 19 mm, 21 mm, 23 mm, 25 mm, etc.

[0054] Furthermore, the film material separation rotating disc 30 also includes a plurality of openings, and the openings 320 are arranged around the through hole of the fixing ring 300, and the openings 320 are centrally symmetrical about the center of the through hole. In this embodiment, since the interval between two adjacent film material separation reels is too small, the purpose of providing the openings 320 on the film material separation reel 30 is to facilitate the operator to install the film material to be rolled up on the film material winding shaft for winding, which not only improves the aesthetics of the material, but also brings convenience to the operator.

[0055] In addition, the size, number and position of the openings 320 are not specifically limited here, but need to be set according to actual conditions. For example, four openings are set on the film material separation turntable, and the specific shape is as follows: Figure 6 shown.

[0056] For further information, please refer to Figure 2 The film winding assembly 10 further includes a motor 40 , which is disposed at a first end of the reel body 210 ; the motor 40 is electrically connected to the reel body 210 for driving the reel body 210 to rotate.

[0057] In this embodiment, the motor 40 is disposed between the air supply device and the reel body 210 . The rotation direction of the reel body 210 driven by the motor 40 is not specifically limited here, but needs to be set according to actual conditions.

[0058] Based on the above description of the specific structure of the film material winding assembly, the working principle of the film material winding assembly 10 is introduced as follows: turn on the air supply device and the motor 40 switch, the motor 40 drives the film material winding shaft 20 to rotate, and the air supply device provides gas to the air duct 2101.

[0059] After the gas fills the air passage 2101, the gas enters the expansion member 200 in the accommodating space 230 through the passage 2102, and the volume of the expansion member 200 increases until it contacts the friction member 240. The friction member 240 is pushed outward by the expansion member 200 to move outward and press the inner film material winding ring 2201. As the friction between the friction member 240 and the inner film material winding ring 2201 increases, the friction is sufficient to push the inner film material winding ring 2201 to rotate.

[0060] One end of the elastic member 2203 is connected to the inner film material winding ring 2201, and the other end is connected to the outer film material winding ring 2202. The outer film material winding ring 2202 starts to rotate due to the inner film material winding ring 2201, and the elastic member 2203 is stretched. When stretched, the elastic member 2203 will try to return to the unstretched state, and the elastic member 2203 generates an outward force. The force is transmitted to the fixed ring 300 through the outer film material winding ring 2202 and acts on the film to be wound. The movement of the fixed ring 300 causes the film to be wound on the fixed ring 300 to be stretched, thereby generating winding tension. Multiple groups of film to be wound are separated and sleeved on the fixed ring 300 by the film material separation turntable 30, and the film material winding shaft 20 continues to rotate under the action of the motor 40 until the winding is completed. The above structure can not only realize the synchronous winding of multiple groups of film materials, but also effectively control the tension between the film materials, thereby improving the efficiency and quality of film material winding.

[0061] The present application also provides a winding device, which includes any one of the aforementioned film material winding assemblies. The winding device using the aforementioned film material winding assembly can control the tension of the film material winding and improve the quality of the film material winding.

[0062] It is worth noting that, in the present application, the membrane material includes but is not limited to a composite material unidirectional tape.

[0063] In summary, the film winding assembly and winding device provided in the embodiments of the present application, the film winding assembly includes a film winding shaft and a film separation reel. The film winding shaft includes an expansion member, a reel body and a film winding ring sleeved on the reel body, wherein an air passage is provided in the reel body, and a storage space for accommodating the expansion member is provided between the reel body and the film winding ring, and the air passage is connected to the storage space. The film separation reel is sleeved on the film winding ring, and adjacent film separation reels form a winding space that is the same as the winding film. In this way, the above structure can utilize air pressure regulation to control the tension of the film winding, and simultaneously realize the separation and winding of multiple groups of film materials, effectively improving the production efficiency and product yield of the release film.

[0064] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A film winding assembly, characterized in that: The film material winding assembly comprises a film material winding shaft and a film material separation turntable; The film material winding shaft comprises an expansion member, a winding shaft body and a film material winding ring sleeved on the winding shaft body, wherein an air channel is arranged in the winding shaft body, and an accommodation space for accommodating the expansion member is provided between the winding shaft body and the film material winding ring, and the air channel is communicated with the expansion member; The film material separation turntable is sleeved on the film material winding ring, and adjacent film material separation turntables form a winding space for winding the film material.

2. The film winding assembly according to claim 1, characterized in that: The reel body comprises a first end and a second end opposite to each other, the air passage extends from the first end into the reel body, and the first end is used for connecting to an air supply device; The reel body further includes a channel communicating with the air passage and the expansion member, wherein the channel is disposed close to the first end.

3. The film winding assembly according to claim 1, characterized in that: The film material winding ring comprises an inner film material winding ring, an outer film material winding ring and at least one elastic member, wherein the inner film material winding ring and the outer film material winding ring are coaxially arranged; The inner film material winding ring is sleeved on the reel body; The elastic member is arranged between the inner film material winding ring and the outer film material winding ring, and is used to connect the inner film material winding ring and the outer film material winding ring.

4. The film winding assembly according to claim 3, characterized in that: The accommodating space also includes a friction member, and the friction member is arranged at the inner film material winding ring; The expansion member is arranged in the accommodating space, and the expansion member and the friction member are arranged correspondingly.

5. The film winding assembly according to claim 4, characterized in that: A plurality of accommodating spaces are formed between the reel body and the film material winding ring, and the plurality of accommodating spaces are distributed around the reel body at intervals; At least one expansion member and a friction member corresponding to the expansion member are placed in each of the accommodating spaces.

6. The film winding assembly according to claim 3, characterized in that: The film material winding assembly further comprises at least one film material separation turntable; The film material separation turntable comprises a fixing ring and a separation turntable located on the fixing ring, and the film material separation turntable is fixed to the outer film material winding ring through a through hole of the fixing ring.

7. The film winding assembly according to claim 6, characterized in that: The number of the film material separation turntables is multiple, and the film material separation turntables are arranged on the reel body at equal intervals along the extension direction of the reel body; The distance between two adjacent membrane material separation turntables is 15 mm to 25 mm.

8. The film winding assembly according to claim 6, characterized in that: The film material separation turntable further comprises a plurality of openings, wherein the openings are arranged around the through hole of the fixing ring, and the openings are centrally symmetrically distributed about the center of the through hole.

9. The film winding assembly according to claim 1, characterized in that: The film material winding assembly further includes a motor, which is disposed at the first end of the reel body; The motor is electrically connected to the reel body and is used for driving the reel body to rotate.

10. A winding device, characterized in that: The winding device comprises the film winding assembly according to any one of claims 1-9.