Quenching device for piston rod machining
By introducing telescopic guide channels, mobile drive components, rotating mechanisms and protective covers into the quenching device for piston rod processing, the problems of uneven quenching and operational safety are solved, and uniform quenching and operational safety of piston rods are improved.
Patent Information
- Application Number
- CN202420601893.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-27
AI Technical Summary
When the existing quenching device for piston rod processing is placed in quenching, the piston rod reacts strongly, and the operator is easily affected and dangerous from too close, and the uneven quenching leads to a decrease in the quenching quality of the piston rod.
A quenching device for piston rod processing is designed, including a telescopic guide channel between the quenching box and the feed hopper. The feed hopper can be moved back and forth through a moving drive assembly, and a rotating mechanism and a protective cover are installed on the quenching box.
The piston rod stacking is avoided by telescopic guide channel and mobile drive assembly, and the rotating mechanism realizes the separation and rolling of the piston rod, and the protective cover improves operational safety, ensuring quenching quality and operational safety.
Smart Images

Figure CN222684675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of piston rod processing, in particular to a quenching device for piston rod processing. Background Art
[0002] The piston rod is a connecting component that supports the piston to do work. It is mostly used in oil cylinders and cylinder motion actuators. It is a moving component that moves frequently and has high technical requirements. Taking the hydraulic cylinder as an example, it is composed of a cylinder barrel, a piston rod, a piston, and an end cover. The quality of its processing directly affects the life and reliability of the entire product. The processing requirements for the piston rod are high, and the piston rod needs to be quenched during processing.
[0003] In the prior art, such as the quenching device for piston rod processing disclosed in patent CN202122513974.8, the quenching device for piston rod processing generally uses a clamp to place the piston rod into a quenching box. Since the temperature of the piston rod is relatively high at this time, its reaction is relatively strong when it is placed in the quenching box. Operators who are too close are easily affected and in danger. At the same time, when quenching, the piston rods are stacked together, which will cause uneven quenching and reduce the quenching quality of the piston rod. For this reason, we propose a quenching device for piston rod processing. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a quenching device for piston rod processing, which solves the problems that the existing quenching device has a strong reaction when put into quenching, the operator is easily affected and dangerous if the distance is too close, and the piston rods are stacked together during quenching, which will cause uneven quenching.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a quenching device for piston rod processing, comprising a quenching box and a feed hopper, wherein the quenching box and the feed hopper are connected through a telescopic material guide channel;
[0006] A moving drive assembly is provided at the bottom of the feed hopper for horizontal reciprocating movement of the feed hopper;
[0007] A protective cover shell is rotatably mounted on the quenching box through a hinge to protect surrounding personnel during quenching;
[0008] The quenching box is provided with a rotating mechanism for rotating and separating the piston rod;
[0009] The rotating mechanism comprises a rotating rod rotatably mounted on the quenching box, and the rotating rod is fixedly mounted with partitions distributed on its outer circumference at equal angles.
[0010] Preferably, the telescopic material guiding channel is made of a telescopic metal mesh.
[0011] Preferably, the mobile driving assembly comprises a base, on which a movable plate is movably placed, and the movable plate is driven to reciprocate horizontally by a driving mechanism.
[0012] Preferably, the driving mechanism comprises a pneumatic telescopic rod fixedly mounted on the base, one end of the pneumatic telescopic rod is fixedly connected to the movable plate, and a return spring is fixedly connected between one end of the movable plate and the base.
[0013] Preferably, the protective cover shell is provided with heat dissipation holes and a water inlet.
[0014] Preferably, the rotating mechanism further comprises two bearing seats mounted on the quenching box and a motor mounted on one side of the quenching box, the rotating rod is rotatably mounted on the bearing seats, the rotating rod is fixedly mounted on the output end of the motor and is driven to rotate by the motor.
[0015] Preferably, the partition is composed of a plurality of protrusions distributed at equal intervals, and there are gaps between adjacent protrusions for water to flow through.
[0016] Beneficial Effects
[0017] The utility model provides a quenching device for piston rod processing. Compared with the prior art, it has the following beneficial effects:
[0018] 1. A quenching device for piston rod processing, a telescopic material guiding channel is installed between the quenching box and the feed hopper, the feed hopper is driven by a mobile driving assembly to move back and forth, thereby preventing the piston rods placed in the feed hopper from stacking inside the feed hopper and causing blockage, and at the same time a rotating mechanism is installed on the quenching box, the rotating mechanism includes a bearing seat, a rotating rod, etc. After the piston rod enters the quenching box, the rotating rod can rotate and separate the piston rods through multiple partitions, thereby preventing the piston rods from stacking together, and the partitions are rotated to roll the piston rods placed in the quenching box, and separate the stacked piston rods, thereby achieving sufficient quenching treatment and preventing the piston rods from sticking together during quenching, with a simple structure and convenient operation.
[0019] 2. This quenching device for piston rod processing is equipped with a protective cover shell by rotating it on the quenching box. The protective cover shell is snapped onto the quenching box, so that the high-temperature piston rod that is quenched in the quenching box can be easily placed in the quenching box for processing in a closed space. The protective cover shell plays a protective role and can prevent the high-temperature piston rod from reacting strongly when being put into the quenching, which may cause danger to the operator if the operator is too close, thereby improving the safety of the device when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2This is a schematic diagram of the overall structure of the rotating mechanism of the utility model;
[0022] Figure 3 It is a schematic diagram of the main structure of the utility model.
[0023] In the figure: 1. quenching box; 2. feed hopper; 3. telescopic material guiding channel; 4. mobile drive assembly; 41. base; 42. movable plate; 43. drive mechanism; 431. pneumatic telescopic rod; 432. reset spring; 5. protective cover shell; 6. hinge; 7. heat dissipation hole; 8. rotating mechanism; 81. bearing seat; 82. rotating rod; 83. motor; 84. partition. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-3 , the utility model provides two technical solutions:
[0026] Embodiment 1:
[0027] A quenching device for piston rod processing, comprising a quenching box 1 and a feed hopper 2, wherein the quenching box 1 and the feed hopper 2 are connected via a telescopic material guide channel 3;
[0028] A moving drive assembly 4 is provided at the bottom of the feed hopper 2 for horizontal reciprocating movement of the feed hopper 2;
[0029] A protective cover shell 5 is rotatably mounted on the quenching box 1 through a hinge 6 to protect surrounding personnel during quenching;
[0030] A rotating mechanism 8 is installed on the quenching box 1 for rotating and separating the piston rod;
[0031] The rotating mechanism 8 comprises a rotating rod 82 rotatably mounted on the quenching box 1 , and partitions 84 equiangularly distributed on the outer circumference of the rotating rod 82 are fixedly mounted on the rotating rod 82 .
[0032] Embodiment 2:
[0033] The main difference from the first embodiment is:
[0034] A quenching device for piston rod processing, wherein the telescopic material guide channel 3 is made of a telescopic metal mesh material, and the telescopic material guide channel 3 can be telescopically deformed to ensure that the feed hopper 2 can move back and forth horizontally; the mobile drive component 4 includes a base 41, on which a movable plate 42 is movably placed, and the movable plate 42 is driven to move back and forth horizontally by a driving mechanism 43, and the movement of the movable plate 42 can drive the feed hopper 2 to move back and forth horizontally, thereby preventing the piston rod inside the feed hopper 2 from being blocked; the driving mechanism 43 includes a pneumatic telescopic rod 431 fixedly mounted on the base 41, one end of the pneumatic telescopic rod 431 is fixedly connected to the movable plate 42, and a reset spring 432 is fixedly connected between one end of the movable plate 42 and the base 41, and starting the pneumatic telescopic rod 431 can drive the movable plate 42 to move back and forth on the base 41; a protective cover shell 5 is provided with a There are heat dissipation holes 7 and water inlets. The heat dissipation holes 7 are used to dissipate heat during quenching, and the water inlet is used to inject cooling water into the quenching box 1; the rotating mechanism 8 also includes two bearing seats 81 installed on the quenching box 1 and a motor 83 installed on one side of the quenching box 1, and the rotating rod 82 is rotatably installed on the bearing seat 81. The rotating rod 82 is fixedly installed at the output end of the motor 83 and is driven to rotate by the motor 83. After the piston rod enters the quenching box 1, the rotating rod 82 can rotate and separate the piston rod through multiple partitions 84, thereby avoiding the piston rods from stacking together. The partition 84 is rotated to roll the piston rod placed in the quenching box 1, and the stacked piston rods are separated, so as to achieve sufficient quenching treatment; the partition 84 is composed of a plurality of equally spaced protrusions, and there is a gap between adjacent protrusions for water to pass through.
[0035] When the quenching device for piston rod processing is used, a telescopic material guide channel 3 is installed between the quenching box 1 and the feed hopper 2. The feed hopper 2 can be reciprocated by being driven by the mobile driving assembly 4, thereby preventing the piston rods placed in the feed hopper 2 from being stacked inside the feed hopper 2 and causing blockage. At the same time, a rotating mechanism 8 is installed on the quenching box 1. The rotating mechanism 8 includes a bearing seat 81, a rotating rod 82, etc. After the piston rod enters the quenching box 1, the rotating rod 82 can rotate and separate the piston rod through multiple partitions 84, thereby preventing the piston rods from being stacked together. The partitions 84 are rotated to place the piston rods in the quenching box 1. The piston rods are rolled and the stacked piston rods are separated, which can achieve sufficient quenching treatment and prevent the piston rods from sticking together during quenching. The structure is simple and the operation is convenient. In addition, the utility model installs the protective cover shell 5 on the quenching box 1 by rotation, and the protective cover shell 5 is buckled on the quenching box 1, so that the high-temperature piston rod that is quenched in the quenching box 1 can be easily put into the quenching box 1 for processing in a closed space. The protective cover shell 5 plays a protective role and can prevent the high-temperature piston rod from reacting strongly when being put into the quenching, which may cause danger to the operator if the operator is too close, thereby improving the safety of the device when in use.
[0036] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quenching device for piston rod processing, comprising a quenching box (1) and a feed hopper (2), characterized in that: The quenching box (1) and the feed hopper (2) are connected via a telescopic material guiding channel (3); A moving drive assembly (4) is provided at the bottom of the feed hopper (2) for horizontal reciprocating movement of the feed hopper (2); A protective cover shell (5) is rotatably mounted on the quenching box (1) via a hinge (6) to protect surrounding personnel during quenching; The quenching box (1) is provided with a rotating mechanism (8) for rotating and separating the piston rod; The rotating mechanism (8) comprises a rotating rod (82) rotatably mounted on the quenching box (1), and partitions (84) are fixedly mounted on the rotating rod (82) and are distributed at equal angles on its outer circumference.
2. A quenching device for piston rod processing according to claim 1, characterized in that: The telescopic material guiding channel (3) is made of a telescopic metal mesh material.
3. A quenching device for piston rod processing according to claim 1, characterized in that: The movable driving assembly (4) comprises a base (41), on which a movable plate (42) is movably placed, and the movable plate (42) is driven to reciprocate horizontally by a driving mechanism (43).
4. A quenching device for piston rod processing according to claim 3, characterized in that: The driving mechanism (43) comprises a pneumatic telescopic rod (431) fixedly mounted on the base (41); one end of the pneumatic telescopic rod (431) is fixedly connected to the movable plate (42); and a return spring (432) is fixedly connected between one end of the movable plate (42) and the base (41).
5. A quenching device for piston rod processing according to claim 1, characterized in that: The protective cover shell (5) is provided with heat dissipation holes (7) and a water inlet.
6. A quenching device for piston rod processing according to claim 1, characterized in that: The rotating mechanism (8) further comprises two bearing seats (81) mounted on the quenching box (1) and a motor (83) mounted on one side of the quenching box (1); the rotating rod (82) is rotatably mounted on the bearing seats (81); the rotating rod (82) is fixedly mounted on the output end of the motor (83) and is driven to rotate by the motor (83).
7. A quenching device for piston rod processing according to claim 1, characterized in that: The partition (84) is composed of a plurality of protrusions distributed at equal intervals, and there are gaps between adjacent protrusions for water to pass through.
Citation Information
Patent Citations
Quenching device for piston rod machining
CN216337820U