Pellet disc pelletizing device

By designing a spray mechanism in the disc sphere maker to spray water mist to increase the viscosity of the raw material powder and closing the molding bin through the cover plate, the problem of easy separation of powdered raw materials is solved, environmental pollution and raw material losses are reduced, and the utilization rate of raw materials is improved.

CN222684708UActive Publication Date: 2025-03-28CHENGDE ZHAOFENG STEEL GROUP CO LTD
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Patent Information

Application Number
CN202421376760.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-28
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When existing disc pellet making machines produce pellets, powdered raw materials are prone to break away from the device and drift around, resulting in environmental pollution, waste of resources and the respiratory health of operators.

Method used

A pellet mineral disk ball-making device is designed, and a spray mechanism consisting of a water storage tank, a water pump, a suction pipe, multiple connecting rods, adapter plates, multiple spray heads and hoses is used to spray water mist on the mineral raw materials to increase the viscosity of the raw material powder, and the molding bin is closed through the cover plate to prevent the raw material powder from falling off.

Benefits of technology

Spraying water mist increases the viscosity of the raw material powder, making it fully adhere to the surface of the pellet ore, reducing raw material loss, and preventing powder from drifting through the closed molding bin, reducing environmental pollution and harm to workers, and improving the utilization rate of raw materials.

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    Figure CN222684708U_ABST
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Abstract

The utility model discloses a pellet disc pelletizing device which comprises a base, an inclined rotating seat is fixedly mounted at the top of the base, a first motor is fixedly mounted on the rotating seat, a forming bin located in the rotating seat is fixedly mounted at the output shaft end of the first motor, and a mounting plate is fixedly mounted on the rotating seat. And an electric push rod is fixedly mounted on the mounting plate. The device is reasonable in design, good in practicability and capable of spraying water mist to mineral raw materials, increasing the viscosity of raw material powder in the raw materials, enabling the powder to be fully adhered to the surfaces of pellets and reducing loss of the raw materials, the forming bin can be sealed through the cover plate, the raw material powder is prevented from being separated from the device and drifting around, and the production efficiency is improved. The raw material forming device is simple in structure, environment pollution and harm to workers are reduced, rolling of raw mineral materials can be further promoted, the raw material forming efficiency is improved, raw material powder can be prevented from adhering to the inner wall of the bottom of the forming bin through the two scrapers, and the utilization rate of the raw materials is further increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc pelletizing machines, in particular to a disc pelletizing device for pelletizing ore. Background Art

[0002] The disc pelletizing machine is a device for making raw balls in the pelletizing production process. Its structure consists of a rotating spindle structure. The disc of the pelletizing machine is supported on the main shaft. The main shaft is hinged to the supporting shaft of the equipment base by two fulcrums at the front end. The end of the spindle box is connected to the base through an inclination adjuster. The motor drives the disc to rotate through a gear reducer and a pair of bevel gears. Pelletizing is a method of artificial block raw materials. It is a process of converting powdered materials into physical properties and chemical composition that can meet the requirements of the next processing. During the pelletizing process, the material not only undergoes physical properties such as density, porosity, shape, size and mechanical strength due to rolling into balls and dense particles, but more importantly, chemical and physicochemical properties such as chemical composition, reducibility, expansion, high temperature reduction softening, low temperature reduction softening, and melting ratio occur, so that the metallurgical properties of the material are improved.

[0003] In response to the above problem, a Chinese patent announcement with announcement number CN212833933U discloses a disc pelletizing machine for producing pelletized ore, the technical highlights of which are: it includes a disc pelletizing device main body, a control device, and a collecting and transferring device, the upper part of the disc pelletizing device main body is snap-connected to the disc pelletizing device sub-body, the side of the first supporting connecting rod away from the disc pelletizing device main body is sleeved on the control device, the side of the base away from the first supporting connecting rod is connected to an electromagnet, the side of the electromagnet away from the base is bonded to the inside of the control device, a timing controller is welded inside the control device, the second supporting connecting rod is snap-connected to the first limiting groove, and a fixed connecting piece is provided between the disc pelletizing device sub-body and the collecting and transferring device.

[0004] In actual operation, it was found that the above scheme still has at least the following defects: the powdered raw materials are easily separated from the device and scattered when the disc pelletizing machine produces pellets, which not only easily pollutes the environment and wastes resources, but also harms the respiratory health of the operators. Therefore, we propose a disc pelletizing device for pelletizing ore to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the utility model provides a disc pelletizing device for pelletizing ore, which solves the problem that powdered raw materials are easily separated from the device and scattered when the disc pelletizing machine is producing pellets, which not only easily causes environmental pollution and waste of resources, but also harms the respiratory health of operators.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pelletizing disc ball making device, comprising a base, a rotating seat arranged obliquely fixedly mounted on the top of the base, a first motor fixedly mounted on the rotating seat, a forming bin located in the rotating seat fixedly mounted on the output shaft end of the first motor, a mounting plate fixedly mounted on the rotating seat, an electric push rod fixedly mounted on the mounting plate, a cover plate fixedly mounted on the output end of the electric push rod, and a spray mechanism arranged on the mounting plate; the spray mechanism comprises a water storage tank, a water pump, a water suction pipe, a plurality of connecting rods, an adapter plate, a plurality of nozzles and a hose The water tank and the water pump are both fixedly installed on the top of the mounting plate, the water pump is located between the water tank and the electric push rod, the water suction pipe is fixedly installed at the suction end of the water pump, and the end of the water suction pipe away from the water pump extends into the water tank, multiple connecting rods are fixedly installed at the bottom of the cover plate and are symmetrically distributed in pairs, the adapter plate is fixedly installed at the bottom ends of the multiple connecting rods, a water cavity is opened in the adapter plate, multiple nozzles are fixedly installed at the bottom of the adapter plate and are evenly distributed, and the multiple nozzles are evenly connected to the water cavity, and the hose is fixedly installed at the discharge end of the water pump, and the end of the hose away from the water pump extends into the water cavity.

[0009] Preferably, an annular groove is fixedly mounted on the bottom of the cover plate, and the top inner wall of the annular groove is in sliding contact with the top of the forming bin.

[0010] Preferably, a plurality of support frames distributed in a circular array are fixedly mounted on the annular inner wall of the rotating seat, and rollers are rotatably mounted on the plurality of support frames.

[0011] Preferably, a second motor is fixedly mounted on the cover plate, a rotating rod is fixedly mounted on the output shaft end of the second motor, stirring rods are fixedly mounted on both ends of the rotating rod, and stirring blades are fixedly mounted on the two stirring rods.

[0012] Preferably, scrapers are fixedly mounted on the bottom ends of the two stirring rods, and the two scrapers are in sliding contact with the bottom inner wall of the molding bin.

[0013] Preferably, the two scrapers are both located at the lower right side of the plurality of nozzles.

[0014] Preferably, a material opening is provided on the cover plate, and a material door is rotatably installed in the material opening.

[0015] (III) Beneficial effects

[0016] The utility model provides a pelletizing disc ball making device, which has the following beneficial effects:

[0017] (1) The pelletizing disc device can spray water mist onto the mineral raw material by utilizing a spray mechanism composed of a water storage tank, a water pump, a water suction pipe, a plurality of connecting rods, an adapter plate, a plurality of nozzles and a hose, thereby increasing the viscosity of the raw material powder in the raw material so that the powder can fully adhere to the surface of the pellet, thereby reducing the loss of the raw material. The forming bin can be closed by a cover plate to prevent the raw material powder from escaping from the device and scattering everywhere, thereby reducing pollution to the environment and harm to workers.

[0018] (2) The pelletizing disc device can further promote the rolling of mineral raw materials and improve the efficiency of raw material molding by utilizing the combined action of the second motor, the rotating rod, the stirring rod and the stirring blade. The two scrapers can also prevent raw material powder from adhering to the bottom inner wall of the molding bin, thereby further improving the utilization rate of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the main view of the utility model;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the annular slot.

[0022] In the figure: 1. base; 2. rotating seat; 3. first motor; 4. forming chamber; 5. mounting plate; 6. electric push rod; 7. cover plate; 8. water storage tank; 9. water pump; 10. water suction pipe; 11. connecting rod; 12. adapter plate; 13. nozzle; 14. hose; 15. annular slot; 16. support frame; 17. roller; 18. second motor; 19. rotating rod; 20. stirring rod; 21. stirring blade; 22. scraper. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1-3As shown, the utility model provides a technical solution: a pelletizing disc ball making device, comprising a base 1, a rotating seat 2 arranged obliquely is fixedly installed on the top of the base 1, a plurality of support frames 16 distributed in a ring array are fixedly installed on the annular inner wall of the rotating seat 2, and rollers 17 are rotatably installed on the plurality of support frames 16. By utilizing the above arrangement, the rotation of the forming bin 4 can be supported, and the stability of the rotation of the forming bin 4 can be improved. A first motor 3 is fixedly installed on the rotating seat 2, and the first motor 3 is used to drive the forming bin 4 to rotate. The forming bin 4 located in the rotating seat 2 is fixedly installed on the output shaft end of the first motor 3. A mounting plate 5 is fixedly installed on the rotating seat 2, and an electric push rod 6 is fixedly installed on the mounting plate 5. A cover plate 7 is fixedly installed on the output end of the electric push rod 6, and the cover plate 7 is used to close the forming bin 4 to prevent raw material powder from scattering everywhere. A spray mechanism is provided on the mounting plate 5.

[0025] In this embodiment, the above-mentioned spray mechanism includes a water tank 8, a water pump 9, a water suction pipe 10, a plurality of connecting rods 11, an adapter plate 12, a plurality of nozzles 13 and a hose 14. The water tank 8 and the water pump 9 are fixedly mounted on the top of the mounting plate 5, the water pump 9 is located between the water tank 8 and the electric push rod 6, the water suction pipe 10 is fixedly mounted at the suction end of the water pump 9, and the end of the water suction pipe 10 away from the water pump 9 extends into the water tank 8, a plurality of connecting rods 11 are fixedly mounted on the bottom of the cover plate 7 and are symmetrically distributed in pairs, the adapter plate 12 is fixedly mounted on the bottom ends of the plurality of connecting rods 11, a water cavity is opened in the adapter plate 12, a plurality of nozzles 13 are fixedly mounted on the bottom of the adapter plate 12 and are evenly distributed, a plurality of nozzles 13 are evenly connected to the water cavity, the hose 14 is fixedly mounted at the discharge end of the water pump 9, and the end of the hose 14 away from the water pump 9 extends into the water cavity.

[0026] Through the above arrangement, water mist can be sprayed on the mineral raw material to increase the viscosity of the raw material powder in the raw material, so that the powder can fully adhere to the surface of the pelletized ore, thereby reducing the loss of the raw material.

[0027] In this embodiment, an annular groove 15 is fixedly installed at the bottom of the above-mentioned cover plate 7, and the top inner wall of the annular groove 15 is in sliding contact with the top of the forming bin 4. A material opening is opened on the cover plate 7, and a material door is rotatably installed in the material opening. A second motor 18 is fixedly installed on the cover plate 7, and a rotating rod 19 is fixedly installed on the output shaft end of the second motor 18. Stirring rods 20 are fixedly installed at both ends of the rotating rod 19, and stirring blades 21 are fixedly installed on the two stirring rods 20. By using the two stirring rods 20 and the stirring blades 21, the rolling of the mineral raw materials can be further promoted, thereby improving the efficiency of raw material forming.

[0028] In this embodiment, scrapers 22 are fixedly installed at the bottom ends of the two stirring rods 20, and the two scrapers 22 are in sliding contact with the bottom inner wall of the molding bin. The two scrapers 22 can be used to clean the bottom inner wall of the molding bin 4 to prevent the raw material powder from adhering to the bottom inner wall of the molding bin 4. The two scrapers 22 are located at the lower right side of the multiple nozzles 13.

[0029] In this embodiment, a control switch is installed on the base 1, and the first motor 3, the electric push rod 6, the water pump 9, the second motor 18 and the control switch are electrically connected to the external power line through wires in sequence to form a loop. The control switch can control the start and stop of the first motor 3, the electric push rod 6, the water pump 9 and the second motor 18 respectively.

[0030] Through the above structure, the pelletizing disc ball making device provided by the utility model can spray water mist on the mineral raw materials, increase the viscosity of the raw material powder in the raw materials, make the powder fully adhere to the surface of the pellets, reduce the loss of raw materials, and can close the molding bin 4 through the cover plate 7 to prevent the raw material powder from escaping from the device and floating around, reduce pollution to the environment and harm to workers, and can further promote the rolling of the mineral raw materials to improve the efficiency of raw material molding, and can prevent the raw material powder from adhering to the bottom inner wall of the molding bin 4 through two scrapers 22, further improving the utilization rate of the raw materials. When used specifically, add an appropriate amount of mineral raw materials into the molding bin 4 through the material port, close the material door, control the electric push rod 6 to extend, and the electric push rod 6 controls the cover plate 7 to move downward, close the molding bin 4, and facilitate the rotation of the molding bin 4 through the annular groove 15, and control the first motor 3 , the second motor 18 and the water pump 9 are running, the first motor 3 drives the forming bin 4 to rotate, and under the joint action of multiple support frames 16 and rollers 17, the purpose of making the forming bin 4 rotate more stably is achieved, the second motor 18 drives the rotating rod 19, the two stirring rods 20, the stirring blades 21 and the scraper 22 to rotate, so that the mineral raw materials are fully rolled, the water pump 9 draws clean water in the water tank 8, pressurizes and transports it to the multiple nozzles 13 and sprays water mist, and after the water mist combines with the raw material powder in the mineral raw material, the viscosity of the raw material powder is greatly improved, which makes the raw material powder adhere to the surface of the pellet ore, reduces the loss of raw materials, and at the same time avoids the raw material powder flying around, reduces the pollution to the environment and the harm to the workers, and by utilizing the sliding contact between the two scrapers 22 and the bottom inner wall of the forming bin 4, the raw material powder is prevented from adhering to the bottom inner wall of the forming bin 4, and the utilization rate of the raw materials is further improved.

[0031] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope recorded in the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A pelletizing disc ball making device, characterized in that: The invention comprises a base (1), a rotating base (2) arranged in an inclined manner is fixedly mounted on the top of the base (1), a first motor (3) is fixedly mounted on the rotating base (2), a molding bin (4) located in the rotating base (2) is fixedly mounted on the output shaft end of the first motor (3), a mounting plate (5) is fixedly mounted on the rotating base (2), an electric push rod (6) is fixedly mounted on the mounting plate (5), a cover plate (7) is fixedly mounted on the output end of the electric push rod (6), and a spray mechanism is arranged on the mounting plate (5); The spray mechanism comprises a water tank (8), a water pump (9), a water suction pipe (10), a plurality of connecting rods (11), an adapter plate (12), a plurality of nozzles (13) and a hose (14); the water tank (8) and the water pump (9) are both fixedly mounted on the top of the mounting plate (5); the water pump (9) is located between the water tank (8) and the electric push rod (6); the water suction pipe (10) is fixedly mounted on the suction end of the water pump (9); an end of the water suction pipe (10) away from the water pump (9) extends into the water tank (8); and the plurality of connecting rods (11) are connected to the adapter plate (12), wherein the nozzles (13) and the hose (14) are fixedly mounted on the top of the mounting plate (5); the water pump (9) is located between the water tank (8) and the electric push rod (6); and the water suction pipe (10) is fixedly mounted on the suction end of the water pump (9); and an end of the water suction pipe (10) away from the water pump (9) extends into the water tank (8). The connecting rods (11) are all fixedly mounted on the bottom of the cover plate (7) and are symmetrically distributed in pairs. The adapter plate (12) is fixedly mounted on the bottom ends of the plurality of connecting rods (11). A water cavity is provided in the adapter plate (12). The plurality of nozzles (13) are all fixedly mounted on the bottom of the adapter plate (12) and are evenly distributed. The plurality of nozzles (13) are evenly connected to the water cavity. The hose (14) is fixedly mounted on the discharge end of the water pump (9). The end of the hose (14) away from the water pump (9) extends into the water cavity.

2. The pelletizing disc ball making device according to claim 1, characterized in that: An annular groove (15) is fixedly mounted on the bottom of the cover plate (7), and the top inner wall of the annular groove (15) is in sliding contact with the top of the molding bin (4).

3. The pelletizing disc ball making device according to claim 1, characterized in that: A plurality of support frames (16) distributed in a circular array are fixedly mounted on the annular inner wall of the rotating seat (2), and rollers (17) are rotatably mounted on the plurality of support frames (16).

4. The pelletizing disc ball making device according to claim 1, characterized in that: A second motor (18) is fixedly mounted on the cover plate (7), a rotating rod (19) is fixedly mounted on the output shaft end of the second motor (18), stirring rods (20) are fixedly mounted on both ends of the rotating rod (19), and stirring blades (21) are fixedly mounted on both stirring rods (20).

5. The pelletizing disc ball making device according to claim 4, characterized in that: A scraper (22) is fixedly mounted on the bottom ends of the two stirring rods (20), and the two scrapers (22) are in sliding contact with the bottom inner wall of the molding bin.

6. The pelletizing disc ball making device according to claim 5, characterized in that: The two scrapers (22) are both located to the lower right of the plurality of spray heads (13).

7. The pelletizing disc ball making device according to claim 1, characterized in that: The cover plate (7) is provided with a material opening, and a material door is rotatably installed in the material opening.

Citation Information

Patent Citations

  • Disc pelletizer for producing pellets

    CN212833933U