Electroplating current online detection device and electroplating system with same
By designing an online detection device for plating current in electroplating equipment, the detection current is independently provided to the conductive sheet, the problem of inaccurate current detection in the prior art is solved, and the plating effect and product pass rate are improved.
Patent Information
- Application Number
- CN202421064709.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The current detection device of existing electroplating equipment is inaccurate in the detection current, resulting in a decrease in the electroplating effect and a decrease in the pass rate of the product to be plating.
An online detection device for electroplating current is designed to provide detection current to multiple conductive sheets independently through the power supply equipment. The detection current passing through each conductive sheet can be accurately controlled to avoid the detection current being affected by acid gas corrosion.
Accurate control of electroplating current is achieved, the problem of corrosion resistance of conductive sheets is solved, the electroplating effect is enhanced, and the pass rate of the products to be plated is improved.
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Figure CN222684813U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating equipment, in particular to an electroplating current online detection device and an electroplating system having the same. Background Art
[0002] Based on the development of electroplating technology and the emergence of new electroplating processes in recent years, the requirements for digitization and process control of electroplating equipment are getting higher and higher. In the current electroplating equipment, vertical continuous electroplating and gantry electroplating processes, end customers have higher and higher requirements for the qualified rate of products to be plated, and manufacturers control material costs and testing costs. They require that each product to be plated must have data to support the qualified rate, and each product to be plated must have data traceability in electroplating. However, the current detection device of the existing electroplating equipment is not sufficient to meet the above requirements. The current detection method of the existing electroplating equipment is a shunt detection method, that is, the original single rectifier outputs the detection current to the detection pinch point position, which is affected by the acid gas corrosion of the pinch point. The shunt detection current is affected by the resistance when passing through, which affects the current accuracy, resulting in a reduced electroplating effect and a reduced qualified rate of the products to be plated. Summary of the invention
[0003] The utility model provides an online detection device for electroplating current and an electroplating system having the same, and aims to solve the technical problem that, in view of the defects of the prior art, the existing conductive sheet current detection method has the problem of inaccurate current detection, which leads to reduced electroplating effect and lower qualified rate of products to be plated.
[0004] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an electroplating current online detection device, which is applied to electroplating equipment, wherein the electroplating equipment includes a plurality of clamps, a corresponding plurality of conductive sheets located below the plurality of clamps, and a conductive slide rail, wherein the conductive slide rail is electrically connected to the clamps, and is characterized in that the current online detection device includes:
[0005] A power supply device, wherein the positive pole of the power supply device is connected to the plurality of conductive sheets via a plurality of current output interfaces, and the negative pole of the power supply device is connected to the conductive slide rail.
[0006] In a specific implementation, the current online detection device further includes a controller device, which is connected to the power supply device and is used to receive voltage data fed back by the power supply device;
[0007] The controller device includes a judgment module, which is used to compare the voltage data with a set value to determine whether there is abnormal data.
[0008] In a specific implementation, the controller device further includes an automatic alarm module, and the automatic alarm module is configured to issue an alarm reminder when the judgment module determines that abnormal data exists.
[0009] In a specific implementation, the controller device further includes a data storage module, and the data storage module is used to store the voltage data.
[0010] In a specific implementation, the power supply device is a rectifier.
[0011] In a specific implementation, the voltage provided by the rectifier is 6V, and the output current of each current output interface is 5A.
[0012] In a specific embodiment, the controller device is a programmable logic controller.
[0013] In a specific embodiment, an electroplating system is also provided, including an electroplating device, wherein the electroplating system has the electroplating current online detection device in any of the above specific embodiments.
[0014] In a specific embodiment, the conductive sheet is made of stainless steel.
[0015] In a specific implementation, the conductive rail is made of copper alloy.
[0016] The beneficial effects of the utility model are as follows: Different from the prior art, the utility model provides an electroplating current online detection device and an electroplating system having the same, wherein the electroplating current online detection device is applied to an electroplating device, wherein the electroplating device comprises a plurality of fixtures, a plurality of corresponding conductive sheets located below the plurality of fixtures, and a conductive slide rail, wherein the conductive slide rail is electrically connected to the fixture, and is characterized in that the current online detection device comprises:
[0017] A power supply device, wherein the positive pole of the power supply device is connected to the plurality of conductive sheets via a plurality of current output interfaces, and the negative pole of the power supply device is connected to the conductive slide rail.
[0018] It can be seen from the above technical solutions that the technical solution provided by the utility model has the following advantages:
[0019] The power supply device independently provides detection current to the multiple conductive sheets, and the detection current passing through each conductive sheet can be accurately controlled, thereby avoiding the detection current being evenly distributed when passing through the multiple conductive sheets, resulting in the resistance change caused by acid gas corrosion on the surface of a single conductive sheet affecting the passage of the detection current.
[0020] The electroplating current online detection device provided by the utility model provides accurate control of the online detection current, solves the problem of the conductive sheet being not resistant to corrosion in the prior art, enhances the electroplating effect, and improves the qualified rate of the products to be plated. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a schematic diagram of the overall structure of a front view of an electroplating current online detection device provided in the first embodiment of the present invention;
[0023] Figure 2 It is a schematic diagram of the left view of the overall structure of an electroplating current online detection device provided in the first embodiment of the present invention.
[0024] Reference numerals:
[0025] 1. Clamp; 2. Conductive sheet; 3. Conductive slide rail; 4. Power supply equipment. DETAILED DESCRIPTION
[0026] The present invention is further described in detail below in conjunction with the accompanying drawings and implementations. It is particularly noted that the following implementations are only used to illustrate the present invention, but do not limit the scope of the present invention. Similarly, the following implementations are only partial implementations of the present invention rather than all implementations. All other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] The terms "include" and "have" and any variations thereof in the present invention are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products or devices.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the embodiments of the present invention, if there are terms indicating orientation or position relationship such as "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "one side", etc., they are based on the orientation or position relationship or the conventional placement state or usage state shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the structure, feature, device or element referred to must have a specific orientation or position relationship, nor must it be constructed and operated in a specific orientation. They are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly, so it cannot be understood as a limitation on the present invention.
[0030] The terms "first", "second", and "first" in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", and "first" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0031] The above terms are only for the convenience of description and should not be construed as limitations on the present technical solution.
[0032] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0033] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments: Example
[0034] Figure 1 The overall structural schematic diagram of an electroplating current online detection device provided by the first embodiment of the utility model is shown. The electroplating current online detection device is applied to an electroplating device, and the electroplating device includes a plurality of clamps, and a plurality of corresponding conductive sheets located below the plurality of clamps. During the electroplating process, the conductive sheets are electrically connected to the clamps, and a conductive slide rail is electrically connected to the clamps. The current online detection device includes:
[0035] A power supply device, wherein the positive pole of the power supply device is connected to the multiple conductive sheets through multiple current output interfaces, and the negative pole of the power supply device is connected to the conductive slide rail. The detection current of each current output interface is the same, and the detection current passing through each conductive sheet is also the same. The detection current passing through the multiple conductive sheets returns to the power supply device separately after passing through the conductive slide rail, so that the detection current is no longer evenly divided after passing through each conductive sheet, and the conductive sheet is no longer susceptible to corrosion from the pinch point acid gas when the detection current passes through the detection pinch point position, thereby causing the detection current to be affected by the extra resistance when passing through and reducing the accuracy of the detection current.
[0036] One specific implementation is that the current online detection device also includes a controller device, which is connected to the power supply device and is used to receive voltage data fed back by the power supply device. The power supply device sends the voltage data to the controller device in real time, so that the controller device can monitor the detection current of the electroplating equipment in real time;
[0037] The controller device includes a judgment module, which is used to compare the voltage data with a set value to determine whether there is abnormal data.
[0038] In one specific implementation manner, the controller device further includes an automatic alarm module, and the automatic alarm module is used to issue an alarm reminder when the judgment module determines that abnormal data exists.
[0039] In one specific implementation manner, the controller device further includes a data storage module, and the data storage module is used to store the voltage data so as to provide subsequent reference for operators and to perform maintenance according to the abnormal data.
[0040] In one specific implementation manner, the power supply device is a rectifier.
[0041] It should be noted that the rectifier is used as a power supply device in electrolysis, electroplating, and electrophoresis. It is mainly a machine that adjusts the current and voltage of the standard input power supply.
[0042] In one specific implementation manner, the voltage provided by the rectifier is 6V, and the output current of each current output interface is 5A, that is, the detection current passing through each conductive sheet is 5A.
[0043] In one specific implementation, the controller device is a programmable logic controller (PLC).
[0044] It should be noted that a programmable logic controller (PLC) is a digital computing electronic system designed specifically for use in industrial environments. It uses a programmable memory to store instructions for performing logical operations, sequential control, timing, counting, and arithmetic operations, and controls various types of mechanical equipment or production processes through digital or analog input and output.
[0045] One specific implementation method is that the rectifier feeds back the voltage data to the PLC to display it in the DMS and compare it with the set value. When the fed-back voltage data exceeds a certain deviation range compared with the set value, the automatic alarm module in the PLC will automatically alarm to remind the operator and record the voltage data through RFID to the PLC for subsequent operator review and maintenance. Example
[0046] The utility model further provides an electroplating system, which includes an electroplating device and an electroplating current online detection device as provided in any specific implementation manner in Example 1 of the utility model.
[0047] In the electroplating system, the electroplating current online detection device independently provides detection current to the multiple conductive sheets through the rectifier, and the detection current passing through each conductive sheet can be accurately controlled, thereby avoiding the detection current being evenly distributed when passing through the multiple conductive sheets, resulting in the resistance change caused by acid gas corrosion on the surface of a single conductive sheet affecting the passage of the detection current. The electroplating current online detection device provides accurate control of the online detection current, solves the problem of conductive sheets not being resistant to corrosion in the prior art, enhances the electroplating effect, and improves the qualified rate of the products to be plated.
[0048] In one specific implementation manner, the conductive sheet is made of stainless steel.
[0049] In one specific implementation manner, the conductive rail is made of copper alloy.
[0050] Different from the prior art, the utility model provides an electroplating current online detection device and an electroplating system having the same, wherein the electroplating current online detection device is applied to an electroplating device, wherein the electroplating device comprises a plurality of fixtures, a plurality of corresponding conductive sheets located below the plurality of fixtures, and a conductive slide rail, wherein the conductive slide rail is electrically connected to the fixture, and wherein the current online detection device comprises:
[0051] A power supply device, wherein the positive pole of the power supply device is connected to the plurality of conductive sheets via a plurality of current output interfaces, and the negative pole of the power supply device is connected to the conductive slide rail.
[0052] It can be seen from the above technical solutions that the technical solution provided by the utility model has the following advantages:
[0053] The power supply device independently provides detection current to the multiple conductive sheets, and the detection current passing through each conductive sheet can be accurately controlled, thereby avoiding the detection current being evenly distributed when passing through the multiple conductive sheets, resulting in the resistance change caused by acid gas corrosion on the surface of a single conductive sheet affecting the passage of the detection current.
[0054] The electroplating current online detection device provided by the utility model provides accurate control of the online detection current, solves the problem of the conductive sheet being not resistant to corrosion in the prior art, enhances the electroplating effect, and improves the qualified rate of the products to be plated.
[0055] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An electroplating current online detection device, applied to an electroplating device, the electroplating device comprising a plurality of fixtures, a plurality of corresponding conductive sheets located below the plurality of fixtures, and a conductive slide rail, the conductive slide rail being electrically connected to the fixtures, characterized in that: The current online detection device comprises: A power supply device, wherein the positive pole of the power supply device is connected to the plurality of conductive sheets via a plurality of current output interfaces, and the negative pole of the power supply device is connected to the conductive slide rail.
2. The electroplating current online detection device according to claim 1, characterized in that: The current online detection device also includes a controller device, which is connected to the power supply device and is used to receive voltage data fed back by the power supply device; The controller device includes a judgment module, which is used to compare the voltage data with a set value to determine whether there is abnormal data.
3. The electroplating current online detection device according to claim 2, characterized in that: The controller device also includes an automatic alarm module, which is used to issue an alarm reminder when the judgment module determines that there is abnormal data.
4. The electroplating current online detection device according to claim 3, characterized in that: The controller device further comprises a data saving module, and the data saving module is used to save the voltage data.
5. An electroplating current online detection device according to any one of claims 2 to 4, characterized in that: The power supply device is a rectifier.
6. The electroplating current online detection device according to claim 5, characterized in that: The voltage provided by the rectifier is 6V, and the output current of each current output interface is 5A.
7. The electroplating current online detection device according to claim 5, characterized in that: The controller device is a programmable logic controller PLC.
8. An electroplating system, characterized in that: It comprises electroplating equipment and an online detection device for electroplating current as claimed in any one of claims 1 to 7.
9. An electroplating system according to claim 8, characterized in that: The conductive sheet is made of stainless steel.
10. An electroplating system according to claim 9, characterized in that: The conductive slide rail is made of copper alloy.