Vacuum vibration plating equipment

Abstract

The utility model provides vacuum vibration plating equipment. The vacuum vibration plating equipment comprises a supporting table, a vibration plating machine, a plating barrel and an electrical box, the plating barrel is arranged on the supporting table, the vibration plating machine is arranged above the plating barrel in a liftable mode, a vibration screen connected with the vibration plating machine is arranged in the plating barrel, an anode rod is arranged at the top of the vibration plating machine, and cathode conductive nails are arranged on the two sides of the vibration screen. A rectifier, a vibration plating controller and a vacuum machine are further arranged on the supporting table, the rectifier is electrically connected with the anode rod, the vibration plating controller is electrically connected with the vibration plating machine, and the vacuum machine is connected with the plating barrel through a pipeline; an ultrasonic controller is arranged on the supporting table, an ultrasonic generator is arranged in the plating barrel, and the ultrasonic controller is electrically connected with the ultrasonic generator. According to the vacuum vibration plating equipment provided by the utility model, on one hand, parts can be subjected to vibration plating under vacuum, so that the vibration plating effect on the parts is effectively improved; and on the other hand, ultrasonic cleaning on the surface of the part can be supported, so that the attachment effect of a plating layer on the surface of the part is better when the part is plated.

Description

Technical Field

[0001] The utility model relates to the technical field of vibration equipment, in particular to vacuum vibration plating equipment. Background Art

[0002] Vibration plating is referred to as vibration plating. It is a vibration plating method in which small parts are plated during the process of self-rotation and revolution around the vibration axis after being vibrated in the vibration screen. The vibration plating process is completed as follows: the vibration screen is loaded with parts and immersed in the plating solution. The parts are connected to the cathode conductive nails embedded in the bottom of the screen by their own gravity. The vibrator of the vibration screen receives the ultrasonic signal from the vibration power supply (referred to as the vibration source), and then drives the vibration screen to perform three-dimensional and horizontal swing vibrations. The parts are plated in the vibration screen by rotating and revolving under the action of different amplitudes in different parts.

[0003] At present, vibration plating equipment usually only has the function of vibration plating parts, but does not have the function of ultrasonic cleaning parts. Before vibration plating the parts, the parts need to be cleaned in an ultrasonic cleaning machine and then transferred to the vibration plating equipment for vibration plating. In this way, the vibration plating equipment has a single function and its ease of use needs to be improved. Utility Model Content

[0004] The utility model aims to provide a vacuum vibration plating device to solve the problem that the vibration plating device proposed in the above background technology usually only has the function of vibration plating parts, but does not have the function of ultrasonic cleaning of parts. Before the vibration plating of the parts, the parts need to be cleaned in an ultrasonic cleaning machine and then transferred to the vibration plating device for vibration plating. In this way, the function of the vibration plating device is single and the convenience of use needs to be improved.

[0005] The technical solution adopted by the utility model to solve the technical problem is as follows: a vacuum vibration plating equipment, including a support platform, a vibration plating machine, a plating cylinder and an electrical box; the plating cylinder is arranged on the support platform, the vibration plating machine is arranged above the plating cylinder in a liftable manner, a vibration screen connected to the vibration plating machine is arranged in the plating cylinder, an anode rod is arranged on the top of the vibration plating machine, and cathode conductive nails are arranged on both sides of the vibration screen; a rectifier, a vibration plating controller and a vacuum machine are also arranged on the support platform, the rectifier is electrically connected to the anode rod, the vibration plating controller is electrically connected to the vibration plating machine, and the vacuum machine is connected to the plating cylinder through a pipeline; an ultrasonic controller is arranged on the support platform, an ultrasonic generator is arranged in the plating cylinder, and the ultrasonic controller is electrically connected to the ultrasonic generator.

[0006] In some embodiments, a lift is disposed on the support platform, and the lift is transmission-connected to the vibration plating machine.

[0007] In some embodiments, the lift is electrically connected to the electrical box.

[0008] In some embodiments, a water outlet pipe is connected to the plating cylinder, the water outlet pipe is connected to a water pump, the water pump is connected to a filter, and the filter is connected to the plating cylinder through a water inlet pipe.

[0009] In some embodiments, a ventilation pipe is connected to the plating cylinder, and the ventilation pipe is provided with a valve.

[0010] In some embodiments, an electric heating tube is disposed in the plating cylinder, and the electric heating tube is electrically connected to the electrical box.

[0011] In some embodiments, the trough body of the plating cylinder is made of 15 mm PPS.

[0012] In some embodiments, the power supply voltage of the vibration plating machine is DC 20-48V, and the maximum power supply voltage that can be tolerated is DC 63V.

[0013] In some embodiments, the output voltage of the vibration plating machine is 0 to the input power supply voltage, the output frequency is 40.0 to 139.9.0 Hz, and the output current is 30A.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] In the utility model, when vibration plating is performed on parts, the air in the plating cylinder is extracted through the pipeline when the vacuum machine is in operation, so that a vacuum is formed in the plating cylinder. At this time, the vibration plating of the parts can be started, and the vibration screen driven by the vibration plating machine carries the loaded parts into the plating solution. The parts are connected to the cathode conductive nails on both sides of the vibration screen by their own gravity. The vibration plating machine is controlled by the vibration plating controller to drive the vibration screen to perform three-dimensional and horizontal swing vibrations. The parts are plated by rotating and revolving in the vibration screen under the action of different amplitudes of various parts. When parts need to be ultrasonically cleaned before vibration plating, users can pour the parts into the vibrating screen in the plating cylinder from the top opening of the plating cylinder, and pour the cleaning agent into the inside of the plating cylinder, and then the vibrating plating machine descends to cover and seal the top opening of the plating cylinder. At this time, the vibrating screen driven by the vibrating plating machine immerses the loaded parts in the cleaning agent, and the vibrating screen driven by the vibrating plating machine vibrates with the loaded parts. At this time, the ultrasonic controller controls the ultrasonic generator in the plating cylinder to generate ultrasonic waves, so that the parts in the vibrating screen are vibrated and ultrasonic waves are used to clean the surface of the parts in the cleaning agent, so that the surface of the parts is clean, and when the parts are vibrated, the coating and the surface of the parts are better. The vacuum vibration plating equipment provided by the utility model can realize the vibration plating of parts under vacuum on the one hand, effectively improving the vibration plating effect of parts; on the other hand, it can support ultrasonic cleaning of the surface of parts, so that the coating can better adhere to the surface of parts when the parts are plated. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] One or more embodiments are exemplarily described by pictures in the corresponding drawings, and these exemplified descriptions do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, and unless otherwise stated, the figures in the drawings do not constitute proportional limitations.

[0017] Figure 1 A schematic diagram of the overall structure of the vacuum vibration plating equipment provided by the utility model;

[0018] Figure 2 The utility model provides a schematic diagram of the cross-sectional structure of the plating cylinder of the vacuum vibration plating equipment.

[0019] Explanation of the reference numerals: 1000, vacuum vibration plating equipment; 10, support table; 20, plating cylinder; 30, vibration plating machine; 301, anode rod; 302, vibration screen; 3021, cathode conductive nail; 40, elevator; 50, electrical box; 60, vibration plating controller; 70, rectifier; 80, ultrasonic controller; 90, vacuum machine; 901, pipeline; 100, water outlet pipe; 110, water pump; 120, filter; 130, water inlet pipe; 140, ventilation pipe; 1401, valve; 150, electric heating tube; 160, ultrasonic generator. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.

[0022] Please also read Figure 1 to Figure 2 As shown, Figure 1 This is a schematic diagram of the overall structure of the vacuum vibration plating equipment 1000 provided by the utility model. Figure 2 This is a schematic cross-sectional structure diagram of a plating cylinder 20 of a vacuum vibration plating device 1000 provided by the present invention.

[0023] The utility model provides the following technical solutions: a vacuum vibration plating device 1000, comprising a support platform 10, a vibration plating machine 30, a plating cylinder 20 and an electrical box 50; the plating cylinder 20 is arranged on the support platform 10, the vibration plating machine 30 is arranged above the plating cylinder 20 in a liftable manner, a vibration screen 302 connected to the vibration plating machine 30 is arranged in the plating cylinder 20, an anode rod 301 is arranged on the top of the vibration plating machine 30, and cathode conductive nails 3021 are arranged on both sides of the vibration screen 302; a rectifier 70, a vibration plating controller 60 and a vacuum machine 90 are also arranged on the support platform 10, the rectifier 70 is electrically connected to the anode rod 301, the vibration plating controller 60 is electrically connected to the vibration plating machine 30, and the vacuum machine 90 is connected to the plating cylinder 20 through a pipeline 901; an ultrasonic controller 80 is arranged on the support platform 10, an ultrasonic generator 160 is arranged in the plating cylinder 20, and the ultrasonic controller 80 is electrically connected to the ultrasonic generator 160.

[0024] In the vacuum vibration plating equipment 1000 provided in this embodiment, when vibration plating is performed on parts, the vibration plating machine 30 rises to expose the top opening of the plating cylinder 20, so that the user can pour the parts from the top opening of the plating cylinder 20 into the vibration screen 302 in the plating cylinder 20, and pour the plating solution into the interior of the plating cylinder 20, and then the vibration plating machine 30 descends to cover and seal the top opening of the plating cylinder 20, and then the air in the plating cylinder 20 is extracted through the pipe 901 when the vacuum machine 90 is running, so that a vacuum is formed in the plating cylinder 20, and then the vibration plating of the parts can be started, and the vibration plating machine 30 drives the vibration screen 302 to carry the loaded parts into the plating solution, and the parts are connected to the cathode conductive nails 3021 on both sides of the vibration screen 302 by their own gravity, and the vibration plating machine 30 is controlled by the vibration plating controller 60 to drive the vibration screen 302 to perform three-dimensional and horizontal swing vibrations, and the parts are plated by rotating and revolving in the vibration screen 302 under the action of different amplitudes of each part. During the plating process of parts, the rectifier 70 is used to rectify the anode rod 301. The anode rod 301 is a pole that provides electrons. It receives ions from the plating solution and releases electrons. The cathode conductive nail 3021 is a pole that receives electrons. The metal ions in the plating solution receive electrons at the cathode conductive nail 3021, are reduced to metal elements, and are deposited on the cathode conductive nail 3021 to form a vibration-plated layer. When the parts are connected to the cathode conductive nails 3021 on both sides of the vibration screen 302 by their own gravity, vibration plating can be achieved on the parts. When the parts need to be ultrasonically cleaned before vibration plating, the vibration plating machine 30 rises to expose the top opening of the plating cylinder 20, so that the user can pour the parts into the vibration screen 302 in the plating cylinder 20 from the top opening of the plating cylinder 20, and pour the cleaning agent into the interior of the plating cylinder 20, and then the vibration plating machine 30 descends to cover and seal the top opening of the plating cylinder 20. At this time, the vibration plating machine 30 drives the vibration screen 302 to carry the loaded parts into the cleaning agent, and the vibration plating machine 30 drives the vibration screen 302 to vibrate with the loaded parts. At this time, the ultrasonic controller 80 controls the ultrasonic generator 160 in the plating cylinder 20 to generate ultrasonic waves, so that the parts in the vibration screen 302 are cleaned in the cleaning agent under the action of vibration and ultrasonic waves, so that the surface of the parts is clean, and when the parts are subjected to vibration plating, the coating and the surface adhesion of the parts are better. The vacuum vibration plating equipment 1000 provided by the utility model can, on the one hand, realize vibration plating of parts under vacuum, effectively improving the vibration plating effect of parts; on the other hand, it can support ultrasonic cleaning of the surface of parts, so that the coating can better adhere to the surface of parts when the parts are plated.

[0025] In some embodiments, a lift 40 is disposed on the support platform 10 , and the lift 40 is in transmission connection with the vibration plating machine 30 .

[0026] In specific implementation, the lift 40 is used to drive the vibrating plating machine 30 to rise or fall. When the lift 40 drives the vibrating plating machine 30 to rise on the top of the plating cylinder 20, the opening on the top of the plating cylinder 20 is exposed, and the user can discharge materials from the top opening of the plating cylinder 20. When the lift 40 drives the vibrating plating machine 30 to descend to cover and seal the top opening of the plating cylinder 20, the air in the plating cylinder 20 is sucked out by the vacuum machine 90, and a vacuum is formed inside the plating cylinder 20. This arrangement makes it convenient for users to discharge materials into the plating cylinder 20.

[0027] In some embodiments, the lift 40 is electrically connected to the electrical box 50 .

[0028] In specific implementation, the user can control the operation of the lift 40 by operating the electrical box 50, and then the lift 40 drives the vibration plating machine 30 to rise or fall according to the control of the electrical box 50. Through such a setting, the electrical box 50 allows the user to control the lift 40 to drive the vibration plating machine 30 to rise or fall.

[0029] In some embodiments, a water outlet pipe 100 is connected to the plating cylinder 20 , the water outlet pipe 100 is connected to a water pump 110 , the water pump 110 is connected to a filter 120 , and the filter 120 is connected to the plating cylinder 20 via a water inlet pipe 130 .

[0030] In specific implementation, the plating solution in the plating cylinder 20 can be circulated and filtered for use. The plating solution in the plating cylinder 20 can be pumped out by the water pump 110 through the water outlet pipe 100, and the plating solution pumped out by the water pump 110 is transmitted to the filter 120 to filter out impurities. Then the filter 120 transmits the plating solution after impurities are filtered out to the plating cylinder 20 through the water inlet pipe 130, and the steps are repeated. Through such a setting, the plating solution in the plating cylinder 20 can be circulated and filtered for use.

[0031] In some embodiments, a ventilation pipe 140 is connected to the plating cylinder 20 , and the ventilation pipe 140 is provided with a valve 1401 .

[0032] In specific implementation, after the vacuum machine 90 extracts air from the plating cylinder 20 to form a vacuum, when the parts are plated under the vacuum in the plating cylinder 20, the user can open the valve 1401 to allow the vent pipe 140 to vent air into the plating cylinder 20, and then the vacuum in the plating cylinder 20 is cancelled. With this arrangement, after the parts are plated in the plating cylinder 20, the user can conveniently cancel the vacuum in the plating cylinder 20.

[0033] In some embodiments, an electric heating tube 150 is disposed in the plating cylinder 20 , and the electric heating tube 150 is electrically connected to the electrical box 50 .

[0034] In specific implementation, when the parts are ultrasonically cleaned in the plating cylinder 20, the user can operate the electrical box 50 to control the electric heating tube 150 to heat the cleaning agent in the plating cylinder 20, so that the cleaning agent can perform thermal cleaning on the surface of the parts. Through such a setting, the parts can be thermally cleaned in the plating cylinder 20, thereby improving the effect of cleaning the surface of the parts.

[0035] In some embodiments, the tank body of the plating cylinder 20 is made of 15 mm PPS.

[0036] In some embodiments, the power supply voltage of the vibration plating machine 30 is DC 20-48V, and the maximum power supply voltage that can be tolerated is DC 63V.

[0037] In some embodiments, the output voltage of the vibration plating machine 30 is 0 to the input power supply voltage, the output frequency is 40.0 to 139.9.0 Hz, and the output current is 30A.

[0038] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A vacuum vibration plating device, characterized in that: It includes a support platform, a vibration plating machine, a plating cylinder and an electrical box; the plating cylinder is arranged on the support platform, the vibration plating machine is arranged above the plating cylinder in a liftable manner, a vibrating screen connected to the vibration plating machine is arranged in the plating cylinder, an anode rod is arranged on the top of the vibration plating machine, and cathode conductive nails are arranged on both sides of the vibrating screen; a rectifier, a vibration plating controller and a vacuum machine are also arranged on the support platform, the rectifier is electrically connected to the anode rod, the vibration plating controller is electrically connected to the vibration plating machine, and the vacuum machine is connected to the plating cylinder through a pipeline; an ultrasonic controller is arranged on the support platform, an ultrasonic generator is arranged in the plating cylinder, and the ultrasonic controller is electrically connected to the ultrasonic generator.

2. The vacuum vibration plating equipment according to claim 1, characterized in that: The support platform is provided with a lift, and the lift is transmission-connected with the vibration plating machine.

3. The vacuum vibration plating equipment according to claim 2, characterized in that: The lift is electrically connected to the electrical box.

4. The vacuum vibration plating equipment according to claim 1, characterized in that: The plating cylinder is connected with a water outlet pipe, the water outlet pipe is connected with a water pump, the water pump is connected with a filter, and the filter is connected with the plating cylinder through a water inlet pipe.

5. The vacuum vibration plating equipment according to claim 1, characterized in that: The plating cylinder is connected with a ventilation pipe, and the ventilation pipe is provided with a valve.

6. The vacuum vibration plating equipment according to claim 1, characterized in that: An electric heating tube is arranged in the plating cylinder, and the electric heating tube is electrically connected to the electrical box.

7. The vacuum vibration plating equipment according to claim 1, characterized in that: The tank body of the plating cylinder is made of 15mmPPS.

8. The vacuum vibration plating equipment according to claim 1, characterized in that: The power supply voltage of the vibration plating machine is DC 20-48V, and the maximum power supply voltage that can be tolerated is DC 63V.

9. The vacuum vibration plating equipment according to claim 1, characterized in that: The output voltage of the vibration plating machine is 0 to the input power supply voltage, the output frequency is 40.0 to 139.9.0 Hz, and the output current is 30A.

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