Carbon cloth soaking device

Abstract

The utility model discloses a carbon cloth soaking device, which belongs to the technical field of carbon cloth production and comprises a rack, a resin tank with an opening at the upper end is arranged in the rack, a rolling shaft is rotatably mounted at the upper end of the rack above the opening of the resin tank at an interval, a pair of movable seats are symmetrically mounted at the upper part in the resin tank through hinges, and a fixed seat is arranged on the side edge of the rack. The fixed seat and the movable seats are connected through springs, a guide shaft is rotatably mounted on the upper portion between the movable seats, sliding seats are slidably mounted in the movable seats, an arch-shaped guide rod is arranged between the sliding seats, and a discharge port is formed in one side of the bottom in the resin groove. According to the carbon cloth feeding and soaking device, proper supporting force can be provided during feeding and soaking of carbon cloth, flexible contact is kept, the carbon cloth is completely unfolded through the arch-shaped guide rods, the carbon cloth cannot be folded and stacked together, then the soaking treatment speed of the carbon cloth is increased, and the processing efficiency of the carbon cloth is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of carbon cloth production, in particular to a carbon cloth soaking device. Background Art

[0002] Carbon cloth is a unidirectional carbon fiber reinforcement product, usually woven with carbon fiber yarn, with high strength, low density, thin thickness, and basically no increase in the self-weight and cross-sectional size of the reinforced component. It has a wide range of applications and is widely used in the reinforcement and repair of various structural types and shapes such as buildings, bridges, tunnels, and seismic reinforcement and structural reinforcement of nodes. At present, in the process of producing carbon fiber cloth, it is necessary to soak the carbon cloth with resin, that is, to comb and flatten the carbon cloth and apply resin on its surface.

[0003] However, the carbon cloth soaking device currently used has some shortcomings during use: when using the carbon cloth soaking device to soak the carbon cloth, the carbon cloth is simply dragged to soak the entire piece in the corresponding resin, which can easily cause the carbon cloth to wrinkle and stack together, thereby preventing the carbon cloth from being soaked quickly, affecting the carbon cloth processing efficiency. Utility Model Content

[0004] The utility model provides a carbon cloth soaking device, which is used to solve the technical problems raised in the above background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A carbon cloth soaking device comprises a frame, wherein a resin tank with an upper opening is arranged in the frame, a rolling shaft is rotatably installed at an interval above the opening of the resin tank on the upper end of the frame, a pair of movable seats are symmetrically installed in the upper part of the resin tank through hinges, a fixed seat is arranged on the side of the frame, the fixed seat and the movable seat are connected by a spring, a guide shaft is rotatably installed in the upper part between the movable seats, a sliding seat is slidably installed in the movable seat, a bow-shaped guide rod is arranged between the sliding seats, and a discharge port is arranged on one side of the bottom of the resin tank.

[0007] Compared with the prior art, the beneficial effects of the utility model are:

[0008] The utility model uses the coordinated action of the resin tank, the rolling shaft, the guide shaft, the movable seat, the bow-shaped guide rod, the spring and other structures to enable the device to provide appropriate supporting force when the carbon cloth is fed and immersed, maintain flexible contact, and use the bow-shaped guide rod to completely unfold the carbon cloth so that the carbon cloth will not be wrinkled and stacked together, thereby increasing the speed of the carbon cloth immersion treatment and improving the carbon cloth processing efficiency.

[0009] As a further improvement of the above solution, a driving unit is provided on one side of the frame, and an output end of the driving unit is transmission-connected to the rolling shaft through a transmission mechanism.

[0010] The technical effect of the above improvement is: through the arrangement of the driving part and the transmission mechanism, the device can further facilitate the control of the rotation and feeding of the rolling shaft, thereby improving the operability of the device.

[0011] As a further improvement of the above solution, a manual wheel is provided at one end of the rolling shaft away from the transmission mechanism.

[0012] The technical effect of the above improvement is that, by setting the manual wheel, the rolling shaft of the device can further facilitate manual loading or adjustment of the carbon cloth.

[0013] As a further improvement of the above solution, limit guide shafts are rotatably installed in the resin tank at intervals.

[0014] The technical effect of the above improvement is: through the setting of the limiting guide shaft, the device can further ensure that the carbon cloth is evenly immersed in the bottom of the resin tank.

[0015] As a further improvement of the above solution, a circulating water pipe is arranged at the bottom of the resin tank, and a water outlet connected to the circulating water pipe is arranged on one side of the resin tank.

[0016] The technical effect of the above improvement is: through the setting of the circulating water pipe and the water outlet, the device can use the circulating water to provide heat for the resin tank, ensure the fluidity of the resin in the resin tank, and further improve the immersion effect.

[0017] As a further improvement of the above scheme, a mounting seat is provided on one side of the bottom of the resin tank, the lower end of the mounting seat is hinged to the middle of the control rod, a connecting rod is provided at one end of the control rod close to the discharge port, and a plug adapted to the discharge port is provided at the upper end of the connecting rod.

[0018] The technical effect of the above improvement is: through the arrangement of the mounting seat, the control rod, the connecting rod and the plug, the device can further facilitate the discharge of the resin in the resin tank by operating the control rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 .

[0020] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .

[0021] Figure 3 It is a front view structural schematic diagram of the utility model.

[0022] Figure 4 It is a schematic diagram of the top structure of the utility model.

[0023] Figure 5 It is a side structural schematic diagram of the utility model.

[0024] Figure 6 It is a side sectional structural schematic diagram of the utility model.

[0025] Figure 7 It is a front view cross-sectional structural schematic diagram of the resin tank of the utility model.

[0026] In the figure: 1. resin tank; 2. frame; 3. rolling shaft; 4. driving part; 5. transmission mechanism; 6. guide shaft; 7. movable seat; 8. sliding seat; 9. bow-shaped guide rod; 10. fixed seat; 11. spring; 12. control rod; 13. discharge port; 14. limit guide shaft; 15. mounting seat; 16. connecting rod; 17. circulating water pipe; 18. plug; 19. water outlet; 20. manual wheel. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solution, the utility model is described in detail below in conjunction with embodiments. The description in this section is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.

[0028] Embodiment 1:

[0029] like Figure 1-7 As shown, the specific scheme of this embodiment is: a carbon cloth soaking device, including a frame 2, a resin tank 1 with an upper opening is arranged in the frame 2, a rolling shaft 3 is rotatably installed at the upper end of the frame 2 above the opening of the resin tank 1, a pair of movable seats 7 are symmetrically installed in the upper part of the resin tank 1 through a hinge, a fixed seat 10 is arranged on the side of the frame 2, the fixed seat 10 and the movable seat 7 are connected by a spring 11, a guide shaft 6 is rotatably installed in the upper part between the movable seats 7, a sliding seat 8 is slidably installed in the movable seat 7, a threaded hole is arranged on the sliding seat 8, and when the sliding seat 8 slides to the corresponding position, it is fixed by a thread, a bow guide rod 9 is arranged between the sliding seats 8, and a discharge port 13 is arranged on one side of the bottom of the resin tank 1.

[0030] Embodiment 2:

[0031] like Figure 1-4As shown, as a preferred mode of the above embodiment, a driving unit 4 is provided on one side of the frame 2. The driving unit 4 is a motor in this embodiment. The output end of the driving unit 4 is connected to the rolling shaft 3 through a transmission mechanism 5. The transmission mechanism 5 includes a small pulley connected to the output end of the transmission mechanism 5 and a transmission gear box connected to the rolling shaft 3. The transmission gear box is connected to a large pulley. The small pulley and the large pulley are connected by a belt, that is, the rolling shaft 3 is controlled to rotate synchronously by the driving unit 4. Through the arrangement of the driving unit 4 and the transmission mechanism 5, the device can further facilitate the rotation and feeding of the rolling shaft 3, thereby improving the operability of the device. A manual wheel 20 is provided at one end of the rolling shaft 3 away from the transmission mechanism 5. Through the arrangement of the manual wheel 20, the rolling shaft 3 of the device can further facilitate manual loading and unloading or adjustment of the carbon cloth.

[0032] Embodiment 3:

[0033] like Figure 1-7 As shown, as a preferred embodiment of the above embodiment, a limiting guide shaft 14 is installed in the resin tank 1 for rotation at intervals. By setting the limiting guide shaft 14, the device can further ensure that the carbon cloth is evenly immersed in the bottom of the resin tank 1. A circulating water pipe 17 is provided at the bottom of the resin tank 1, and a water port 19 connected to the circulating water pipe 17 is provided on one side of the resin tank 1, that is, the hot water flushing port 19 will heat the resin in the resin tank 1 after entering the circulating water pipe 17. By setting the circulating water pipe 17 and the water port 19, the device can use the circulating water to provide heat to the resin tank 1, ensure the fluidity of the resin in the resin tank 1, and further improve the immersion effect. A mounting seat 15 is provided at one side of the bottom of the resin tank 1. The lower end of the mounting seat 15 is hinged to the middle of the control rod 12. A connecting rod 16 is provided at one end of the control rod 12 near the discharge port 13. A plug 18 adapted to the discharge port 13 is provided at the upper end of the connecting rod 16. The inner wall of the discharge port 13 is a cone with a wide top and a narrow bottom. That is, pressing the control rod 12 will lift the plug 18 in the discharge port 13 through the connecting rod 16, and the resin in the resin tank 1 will flow out from the gap between the discharge port 13 and the plug 18 to discharge; and when the control rod 12 is released, the plug 18 will close tightly to the discharge port 13 again under the influence of hydraulic pressure or its own gravity. Through the arrangement of the mounting seat 15, the control rod 12, the connecting rod 16, and the plug 18, the device can further facilitate the discharge of the resin in the resin tank 1 by operating the control rod 12.

[0034] The specific working principle of this utility model:

[0035] When using the device, the resin is poured into the resin tank 1, and then the carbon cloth is loaded in the order of the rolling shaft 3, the guide shaft 6, the arched guide rod 9, and the limit guide shaft 14, and then taken out in the order of the limit guide shaft 14, the arched guide rod 9, the guide shaft 6, and the rolling shaft 3; the driving part 4 is started to drive the rolling shaft 3 to start rotating through the transmission mechanism 5, and the carbon cloth installed on the rolling shaft 3 will start to move. According to the size specifications of the carbon cloth and the moving speed of the carbon cloth and other parameters, the spring 11 at the fixed seat 10 is adjusted to pull the tightness of the movable seat 7 and the sliding seat The position of the bow-shaped guide rod 9 is adjusted by the water inlet 19, so as to ensure that the carbon cloth can be smoothly immersed in the resin in the resin tank 1; in this process, hot water is filled into the circulating water pipe 17 through the water inlet 19 to adjust the temperature of the resin in the resin tank 1 until the carbon cloth is immersed, and the driving part 4 is closed to control the rolling shaft 3 to stop rotating; when the remaining resin or other liquid in the resin tank 1 needs to be discharged, the control rod 12 is pressed to discharge the resin in the resin tank 1 from the discharge port 13, and finally after the discharge, the control rod 12 is released, the discharge port 13 is closed, and the whole process is completed. In the above process, the utility model can provide appropriate support force and maintain flexible contact when the carbon cloth is fed and immersed through the coordinated action of the resin tank 1, the rolling shaft 3, the guide shaft 6, the movable seat 7, the bow-shaped guide rod 9, the spring 11 and other structures, and use the bow-shaped guide rod 9 to fully unfold the carbon cloth so that the carbon cloth will not be wrinkled and stacked together, thereby increasing the speed of the carbon cloth immersion treatment and improving the carbon cloth processing efficiency.

[0036] It should be noted that, in this article, the terms include, contain or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Specific examples are used in this article to illustrate the principle and implementation of the technical solution of the utility model. The above examples are only used to help understand the method and core idea of ​​the utility model. The above are only preferred implementations of the utility model. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, for ordinary technicians in this technical field, without departing from the principle of the utility model, several improvements, modifications or changes can be made, and the above technical features can also be combined in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.

Claims

1. A carbon cloth soaking device, comprising a frame (2), wherein a resin tank (1) with an upper opening is arranged in the frame (2), characterized in that: A rolling shaft (3) is rotatably mounted on the upper end of the frame (2) above the opening of the resin tank (1); a pair of movable seats (7) are symmetrically mounted on the upper inner portion of the resin tank (1) via hinges; a fixed seat (10) is arranged on the side of the frame (2); the fixed seat (10) and the movable seat (7) are connected via a spring (11); a guide shaft (6) is rotatably mounted on the upper portion between the movable seats (7); a sliding seat (8) is slidably mounted in the movable seat (7); a bow-shaped guide rod (9) is arranged between the sliding seats (8); and a discharge port (13) is arranged on one side of the bottom inner portion of the resin tank (1).

2. A carbon cloth soaking device according to claim 1, characterized in that: A driving part (4) is provided on one side of the frame (2), and an output end of the driving part (4) is transmission-connected to the rolling shaft (3) via a transmission mechanism (5).

3. A carbon cloth soaking device according to claim 2, characterized in that: A manual wheel (20) is provided at one end of the rolling shaft (3) away from the transmission mechanism (5).

4. The carbon cloth soaking device according to claim 1, characterized in that: The resin tank (1) is provided with a limit guide shaft (14) which is rotatably installed at intervals.

5. The carbon cloth soaking device according to claim 1, characterized in that: A circulating water pipe (17) is arranged at the bottom of the resin tank (1), and a water inlet (19) communicating with the circulating water pipe (17) is arranged on one side of the resin tank (1).

6. The carbon cloth soaking device according to claim 1, characterized in that: A mounting seat (15) is provided at one side of the bottom of the resin tank (1), the lower end of the mounting seat (15) is hinged to the middle of the control rod (12), a connecting rod (16) is provided at one end of the control rod (12) close to the discharge port (13), and a plug (18) adapted to the discharge port (13) is provided at the upper end of the connecting rod (16).

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