Air energy heat pump dryer
By adopting the cross-through design of full heat exchangers in the air energy heat pump dryer, the pollution and loss problems caused by waste of energy during return air and external airflow circulation of existing equipment is solved, and a more efficient heating supply and a cleaner indoor environment is achieved.
Patent Information
- Application Number
- CN202420491544.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-14
AI Technical Summary
Existing indoor drying equipment has problems of energy waste and energy loss when the airflow returns, especially when the return air temperature is high, it is necessary to cool down to remove moisture, resulting in waste of heat; at the same time, external airflow circulation leads to indoor pollution and energy loss.
An air energy heat pump dryer is designed, and a full heat exchanger is used for cross-through design, which reduces the temperature of the return air flow and directs it to the room as the basic heat, while removing the outdoor exhaust structure to realize the circulation of indoor air flow.
By retaining the initial temperature of the return air flow to the maximum extent, energy consumption is reduced, indoor pollution is avoided, and a more efficient heating effect is achieved.
Smart Images

Figure CN222688651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying equipment, in particular to an air energy heat pump drying machine. Background Art
[0002] In indoor drying equipment, a temperature regulating unit is usually used to adjust the outlet air temperature. The operating principle of this temperature regulating device is: a return air device is set up indoors to guide the air flow in the workshop to the inside of the equipment, and the air flow temperature is reduced by cooling. The condensation and dehumidification are carried out through the condensation equipment, and then the temperature is increased through the air conditioning system after compensation by the external air flow, and then it is guided to the room. This operation method is the most commonly used, but it has many technical problems, which are specifically reflected in: 1. Under normal circumstances, the temperature of the indoor return air is relatively high, and the temperature difference between this part of the air flow and the indoor supply air temperature is not very large. It is just that there is a large amount of moisture in the return air flow. When the existing equipment discharges moisture in the air flow, it must first reduce the return air temperature. This measure causes part of the return air heat to be wasted, and the energy loss is serious; 2. The existing equipment of this type needs to supplement the external exhaust air flow, that is, it needs to extract outdoor air. Because the temperature of the outdoor air is relatively low, it needs to be heated when supplying air to the room. This heating leads to increased energy loss and increased equipment operation costs.
[0003] In view of the above-mentioned drawbacks, as technical workers in this field, the technical problem that needs to be solved is: to design a special air-energy heat pump dryer, which can effectively preserve the air flow temperature in the return air through a novel air-conditioning structure design and conduct it to the room as basic heat, while removing the outdoor exhaust structure to realize the circulation of indoor air flow and avoid indoor pollution and energy loss caused by external air flow circulation. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the utility model proposes an air energy heat pump dryer, which improves the overall structure of the air conditioner, effectively realizes the circulation of air flow inside it, reduces energy loss, and improves heating efficiency.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] An air energy heat pump dryer comprises a cabinet, a support frame is arranged inside the cabinet, a plurality of chambers are arranged on the support frame through partitions, the plurality of chambers comprise a central heat exchange chamber, an evaporator fixed chamber, a compression chamber, a condenser fixed chamber, and a fan chamber, a fan chamber is arranged in the fan chamber; one side of the central heat exchange chamber is connected to a return air outlet, a total heat exchanger is arranged in the central heat exchange chamber, and the total heat exchanger is provided with cross-arranged heat exchange chambers; the total heat exchanger connects the return air outlet and the evaporator fixed chamber; the total heat exchanger also connects the compression chamber and the condenser fixed chamber.
[0007] The total heat exchanger is arranged in a square structure, which includes two side plates, a fixing frame and a connecting rod are arranged between the two side plates, and a plurality of partitions are arranged between the two side plates. Cross-penetration is achieved by a sealing combination between the partitions. The cross-penetration includes a horizontal through hole and a vertical through hole.
[0008] A heating device is provided between the condenser fixing compartment and the fan compartment, and the heating device is an electric heater, a fuel heating device or a solar heating device.
[0009] The electric heating device comprises a supporting frame, and a plurality of electric heating tubes are arranged inside the supporting frame. When the airflow enters the fan compartment from the condenser fixed compartment, it passes through the plurality of electric heating tubes, and auxiliary heating of the airflow can be achieved in the process of passing through.
[0010] An external pipe is arranged inside the evaporator fixed bin, and the condensed liquid is guided outwards through the external pipe.
[0011] The cabinet body is a sealed silo body, and a return air port is arranged on its outer wall, through which air is directed into the return air silo, and the return air silo is connected to the middle heat exchange silo.
[0012] An air supply port is arranged on the outer wall of the cabinet, and the air supply port is directly connected to the air exhaust port on the fan, and air is supplied to the room through the air supply port.
[0013] An exchanger replacement port is arranged on the outer wall of the cabinet, and a chamber door is arranged on the exchanger replacement port, which is arranged on the outer wall of the middle heat exchange chamber.
[0014] A maintenance opening is arranged on the outer wall of the cabinet, and the maintenance opening is arranged on the outer wall of the compression chamber.
[0015] A flow guide bin is arranged between the evaporator fixed bin and the compression chamber, and a flow guide plate is arranged in the flow guide bin, and air flow guidance is achieved through the flow guide plate.
[0016] The utility model has the following beneficial effects: the utility model includes a cabinet body, a support frame is arranged inside the cabinet body, a plurality of chambers are arranged on the support frame through partitions, and the plurality of chambers are respectively a middle heat exchange chamber, an evaporator fixed chamber, a compression chamber, a condenser fixed chamber, and a fan chamber according to the direction of air flow, and a fan is arranged in the fan chamber; one side of the middle heat exchange chamber is connected to the return air outlet, a total heat exchanger is arranged in the middle heat exchange chamber, and the total heat exchanger is provided with cross-arranged heat exchange chambers; the total heat exchanger connects the return air outlet and the evaporator fixed chamber; the total heat exchanger also connects the compression chamber and the condenser fixed chamber.
[0017] When the utility model is in use, after the indoor return air passes through the middle heat exchange chamber for cooling and heat exchange, the air flow temperature is reduced and enters the evaporator fixed chamber to realize condensation and dehumidification. After the dehumidified air flow passes through the compression chamber, it is heated by the middle heat exchange chamber. After it reaches the basic temperature, it is heated for the second time by the condenser in the condenser fixed chamber. After the secondary heating, the indoor air supply is realized after the fan is pressurized. During the air flow dehumidification and heating process, the utility model retains the initial temperature of the air flow return air to the maximum extent, does not increase the external air flow and does not heat the external air flow, thereby reducing energy consumption and avoiding indoor pollution. It is an ideal air energy heat pump dryer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 This is a schematic diagram of the front appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the rear appearance structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the internal structure of the front side of the utility model;
[0022] Figure 4 This is a schematic diagram of the internal split structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the airflow direction structure of the utility model;
[0024] In the figure, 1. cabinet, 11. return air inlet, 12. exchanger replacement port, 13. maintenance port, 14. fan maintenance port, 15. air supply port, 16. base, 17. plug-in port, 18. return air bin, 2. support frame, 3. middle heat exchange bin, 31. full heat exchanger, 311. side panel, 312. fixing frame, 313. partition, 314. vertical through hole, 315. horizontal through hole, 4. evaporator fixed bin, 41. evaporator, 5. guide bin, 51. guide plate, 6. compression chamber, 61. compressor, 7. condenser fixed bin, 71. condenser, 72. electric heater, 8. fan bin, 81. fan, 9. corner bin. DETAILED DESCRIPTION
[0025] The present invention is further described below through implementation methods. It should be understood that the following embodiments are only for illustrative purposes, and those skilled in the art may make further extensions based on the following explanations. Such technical extensions should fall within the scope of protection of the claims of this patent.
[0026] As shown in the accompanying drawings, an air energy heat pump dryer includes a cabinet 1, a support frame 2 is arranged inside the cabinet 1, and the support frame 2 is divided into multiple chambers by partitions. In this embodiment, the cabinet 1 is a sealed chamber, and a return air port 11 is arranged on its outer wall, which guides air into a return air chamber 18 through the return air port 11. The return air chamber 18 is arranged on the upper part of the support frame 2.
[0027] The support frame 2 includes a plurality of chambers, including a central heat exchange chamber 3, an evaporator fixed chamber 4, a compression chamber 6, a condenser fixed chamber 7, and a fan chamber 8.
[0028] The middle heat exchange bin 3 is located in the middle area, one side of the middle heat exchange bin 3 is connected to the return air port 11 and the return air bin 18, and a total heat exchanger 31 is arranged in the middle heat exchange bin 3, and the total heat exchanger is provided with cross-arranged heat exchange chambers, and its specific structure is as follows Figure 4As shown, this total heat exchanger 31 is a square structure, which includes two side plates 311, a fixed frame 312 and a connecting rod are arranged between the two side plates 311, and a plurality of partitions 313 are arranged between the two side plates 311. The cross-penetration is achieved through the sealing combination between the partitions 313. The cross-penetration includes a transverse through hole 315 and a vertical through hole 314. The transverse through hole 315 and the vertical through hole 314 are the heat exchange chambers arranged at intervals and crosses. The vertical through hole 314 penetrates the return air port 11 and the evaporator fixed chamber 4; the transverse through hole 315 penetrates the compression chamber 6 and the condenser fixed chamber 7. Through this structural setting, the indoor return air flow can be cooled through the total heat exchanger 31 after entering the equipment at the return air port 11. This energy reduction is directly converted to the air flow moving from the compression chamber 6 to the condenser fixed chamber 7.
[0029] The evaporator fixed bin 4 is provided with an evaporator 41, the compression chamber 6 is provided with a compressor 61, the condenser fixed bin 7 is provided with a condenser 71, and the fan bin 8 is provided with a fan 81. A guide bin 5 and a corner bin 9 are provided between the evaporator fixed bin 4 and the compression chamber 6, and a guide plate 51 is provided in the guide bin 5, and the guide plate 51 cooperates with the corner bin 9 to realize right-angle guidance of airflow.
[0030] The working principle of the utility model is as follows Figure 5 As shown, the indoor return air enters the return air bin 18 through the return air port 11, and the return air bin 18 is connected and connected with the vertical through hole 314 in the middle heat exchange bin 3. After cooling and heat exchange through the total heat exchanger 31, the air flow temperature is reduced and enters the evaporator 41 in the evaporator fixed bin 4 for condensation and dehumidification. The evaporator fixed bin 4 is provided with an external pipe 42, and the condensed liquid is guided outward through the external pipe 42. After the dehumidified air flow passes through the compression chamber 6, it is heated through the horizontal through hole 315 in the middle heat exchange bin 3. The heat source consumed for the heating comes from the return air flow temperature. After the temperature is raised to the base temperature, the condenser 7 in the condenser fixed bin 7 is heated for the second time. After the second heating, the fan 81 is pressurized to realize indoor air supply. The evaporator 41, compressor 61, and condenser 71 described above are connected through management to form an air conditioning system. This connection is a common technology in the field of air conditioning and will not be described in detail here. The utility model retains the initial temperature of the air return air to the maximum extent during the process of air flow cooling, dehumidification and heating, thereby reducing energy consumption.
[0031] Furthermore, in winter when the temperature is relatively cold, a relatively stable heat source supply cannot be achieved only through the condenser 71, so the device is also provided with a heating device between the condenser fixed compartment 7 and the fan compartment 8, and the heating device is an electric heater or a fuel heating device or a solar heating device. This embodiment discloses an electric heating device 72, and its specific structure is: it includes a support frame, and a plurality of electric heating tubes are arranged inside the support frame. When the airflow enters the fan compartment from the condenser fixed compartment, it passes through the plurality of electric heating tubes, and auxiliary heating of the airflow can be achieved during the airflow passing through.
[0032] As a further supplement, Figure 1 As shown, an air supply port 15 is provided on the outer wall of the cabinet 1, and the air supply port 15 is directly connected to the exhaust port on the fan 81, and air is supplied to the room through the air supply port 15. The air supply port is arranged at the bottom of the room. Since the air flow is in operation, the hot air flow rises, and the indoor moisture can be adsorbed and discharged during the rising process.
[0033] like Figure 2 As shown, the outer wall of the cabinet 1 is provided with an exchanger replacement port 12, and the exchanger replacement port 12 is provided with a compartment door, which is arranged on the outer wall of the middle heat exchange compartment 3, so as to realize the maintenance and replacement of the internal full heat exchanger 31. The outer wall of the cabinet 1 is provided with a maintenance port 13 and a fan maintenance port 14, the maintenance port 13 is arranged on the outer wall of the compression chamber 6, and the fan maintenance port 14 is arranged in the fan compartment 8, and the internal compressor 61 or the fan 81 can be inspected and maintained through the maintenance port 13 and the fan maintenance port 14 respectively.
[0034] The utility model recovers the temperature of the indoor return air when it is cooled down, and sends it back into the room, thus avoiding energy waste; in the heat exchange and dehumidification process, the external airflow is not increased and the temperature of the external airflow is not raised, thus reducing energy consumption and avoiding indoor pollution. The utility model is an ideal air energy heat pump dryer.
Claims
1. An air energy heat pump dryer, characterized in that: It includes a cabinet body, a support frame is arranged inside the cabinet body, and a plurality of chambers are arranged on the support frame through partitions, the plurality of chambers include a central heat exchange chamber, an evaporator fixed chamber, a compression chamber, a condenser fixed chamber, and a fan chamber, and a fan is arranged in the fan chamber; one side of the central heat exchange chamber is connected to the return air outlet, a total heat exchanger is arranged in the central heat exchange chamber, and the total heat exchanger is provided with cross-arranged heat exchange chambers; the total heat exchanger connects the return air outlet and the evaporator fixed chamber; the total heat exchanger also connects the compression chamber and the condenser fixed chamber.
2. An air energy heat pump dryer as claimed in claim 1, characterized in that: The total heat exchanger is arranged in a square structure, which includes two side plates, a fixing frame and a connecting rod are arranged between the two side plates, and a plurality of partitions are arranged between the two side plates. Cross-penetration is achieved by a sealing combination between the partitions, and the cross-penetration includes a horizontal through hole and a vertical through hole.
3. The air energy heat pump dryer according to claim 1, characterized in that: A heating device is provided between the condenser fixing compartment and the fan compartment, and the heating device is an electric heater, a fuel heating device or a solar heating device.
4. An air energy heat pump dryer as claimed in claim 3, characterized in that: The heating device comprises a supporting frame, and a plurality of electric heating tubes are arranged inside the supporting frame. When the airflow enters the fan compartment from the condenser fixing compartment, the airflow passes through the plurality of electric heating tubes.
5. The air energy heat pump dryer according to claim 1, characterized in that: An external pipe is arranged inside the evaporator fixed bin.
6. The air energy heat pump dryer according to claim 1, characterized in that: The cabinet body is a sealed silo body, and a return air port is arranged on its outer wall, through which air is directed into the return air silo, and the return air silo is connected to the middle heat exchange silo.
7. The air energy heat pump dryer according to claim 1, characterized in that: An air supply port is arranged on the outer wall of the cabinet, and the air supply port is directly connected to an air exhaust port on the fan.
8. The air energy heat pump dryer according to claim 1, characterized in that: A flow guide bin is arranged between the evaporator fixed bin and the compression chamber, and a flow guide plate is arranged in the flow guide bin, and air flow guidance is achieved through the flow guide plate.