Automatic feeding device for knotting of dry-method furnace barrel

By designing an automatic feeding device, the problems of difficult feeding operation and difficulty in collecting dust in the dry furnace knotting process are solved, and automatic feeding is realized, improving operation safety and operating efficiency.

CN222688824UActive Publication Date: 2025-03-28BEIHAI SPECIAL IRON ALLOY PANGANG GROUP
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Patent Information

Application Number
CN202421409337.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-28
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

In the existing dry furnace knotting process, the feeding method of refractory materials relies on cranes and manual operations, resulting in high operational difficulties, difficulty in collecting dust, harsh environment and high operational intensity.

Method used

An automatic feeding device is designed, including a large cart walking mechanism, a small cart walking mechanism and a feeding mechanism, and automatic feeding of the dry knotted furnace barrel process is realized by providing a movable feeding device.

Benefits of technology

Automatic feeding of dry knotted furnace barrel process is realized, the device structure is simplified, operation safety and operation efficiency are improved, and material handling time and labor costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic feeding device for knotting of a dry-method furnace barrel, which comprises a cart traveling mechanism, and the cart traveling mechanism comprises a cart traveling track, a cart driving assembly arranged on the cart traveling track and a cart rack vertically arranged above the cart traveling track. The cart driving assembly is used for driving the cart rack to move on the cart walking track; the trolley walking mechanism comprises a trolley walking track arranged on the cart rack, a trolley rack arranged on the trolley walking track and a trolley driving assembly for driving the trolley rack to move on the trolley walking track, and the trolley walking mechanism is arranged above the furnace barrel; the feeding mechanism comprises a hopper, a feeding valve, an automatic feeding assembly, a rotary feeding assembly and a feeding pipe which are connected in sequence. By arranging the movable feeding device, automatic feeding of the dry-method knotting furnace barrel process is achieved, and the device is simple in structure, safe to operate and high in operation efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel smelting equipment, in particular to an automatic feeding device for dry furnace drum knotting. Background Art

[0002] At present, the domestic smelting of ferrovanadium mainly adopts two processes: lower ignition and upper ignition. Among them, the upper ignition process adopts the dry furnace drum knotting process. This process requires that two different refractory materials be placed in the inner and outer iron rings of the furnace drum as required, and the materials are vibrated and compacted by a vibration mechanism. At present, the operation method of placing two different refractory materials in a fixed position of the furnace drum iron ring is to lift the hopper containing one refractory material by a crane, add the material by controlling the movement of the crane and manually controlling the hopper, and add the other refractory material in the same way, and then vibrate and compact the material by a vibration mechanism. In actual production, this feeding method is controlled by a crane and manual labor, which is difficult to operate. It is difficult to collect the dust generated during the feeding process. The on-site environment is harsh and the work intensity is high.

[0003] In view of this, the existing technology should be improved to solve the above-mentioned technical problems existing in the existing technology. Utility Model Content

[0004] The main purpose of the utility model is to provide an automatic feeding device for dry-process furnace drum knotting. By setting up a movable feeding device, automatic feeding of the dry-process knotting furnace drum process is realized. The device has a simple structure, safe operation and high working efficiency.

[0005] According to one aspect of the utility model, an automatic feeding device for dry furnace drum knotting is provided, which comprises:

[0006] The trolley travel mechanism includes a trolley travel track arranged at the bottom, a trolley frame vertically erected above the trolley travel track, and a trolley driving assembly for driving the trolley frame to move on the trolley travel track;

[0007] A trolley travel mechanism, the trolley travel mechanism comprises a trolley travel track arranged on a trolley frame, a trolley frame arranged on the trolley travel track, and a trolley driving assembly driving the trolley frame to move on the trolley travel track, and the trolley travel mechanism is arranged above the furnace drum; and

[0008] The feeding mechanism comprises a hopper, a feeding valve, an automatic feeding assembly, a rotary feeding assembly and a feeding pipe which are connected in sequence. The rotary feeding assembly is arranged on the trolley frame, and the hopper and the automatic feeding assembly are arranged on the trolley frame.

[0009] According to an embodiment of the utility model, a limit position component is also provided on the traveling track of the trolley.

[0010] According to an embodiment of the utility model, the trolley frame includes an H-shaped column and a crossbeam.

[0011] According to an embodiment of the utility model, the trolley driving assembly is provided in two groups, and the wheels on the opposite sides of the trolley frame are driven respectively.

[0012] According to an embodiment of the utility model, the feeding pipe extends obliquely downward at an angle to the vertical direction, and the discharge port of the feeding pipe is arranged above the inner and outer iron rings of the furnace drum.

[0013] According to an embodiment of the utility model, the trolley traveling mechanism and the feeding mechanism are arranged on the crossbeam.

[0014] According to one embodiment of the present invention, the rotating feeding assembly is driven by a pulley.

[0015] According to an embodiment of the utility model, a dust removal cover with an opening facing downward is also provided on the trolley frame.

[0016] According to an embodiment of the utility model, a cylinder is also provided on the feeding mechanism for controlling the opening and closing of the rotating feeding assembly.

[0017] According to an embodiment of the utility model, a plurality of stirring blades are arranged inside the hopper.

[0018] In the automatic feeding device for dry-process furnace drum knotting according to the embodiment of the utility model, automatic feeding of the dry-process knotting furnace drum process is realized by providing a movable feeding device, and the device has a simple structure, safe operation and high working efficiency.

[0019] The utility model has the advantages of being easy to move and operate, and can be quickly moved to the top of the equipment or production line where materials need to be added, thereby reducing the time and labor costs of material handling and improving production efficiency; it has significant beneficial effects in improving production efficiency, reducing production costs, improving product quality, increasing production flexibility and improving environmental safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for use in the embodiment will be briefly introduced below. Obviously, the drawings described below are only some implementation cases of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic diagram of an automatic feeding device for dry furnace drum knotting according to an exemplary embodiment of the utility model is shown;

[0022] Figure 2 A side view of an automatic feeding device for dry furnace drum knotting according to an exemplary embodiment of the utility model is shown;

[0023] Figure 3 A top view of an automatic charging device for dry furnace knotting according to an exemplary embodiment of the utility model is shown.

[0024] In the figure:

[0025] 1. Carriage travel track; 2. Carriage drive assembly; 3. Carriage frame; 4. Carriage travel track; 5. Carriage drive assembly; 6. Carriage frame; 7. Furnace drum; 8. Hopper; 9. Feeding valve; 10. Automatic feeding assembly; 11. Rotary feeding assembly; 12. Feeding pipe; 13. Limiting assembly; 14. Dust hood. DETAILED DESCRIPTION

[0026] The detailed description of the following embodiments is used to illustrate the principles of the present invention, but cannot be used to limit the scope of the present invention. The present invention can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions within the scope of the claims.

[0027] The utility model provides these embodiments to make the disclosure thorough and complete, and to fully express the scope of the utility model to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values ​​described in these embodiments should be interpreted as merely exemplary, rather than as limiting.

[0028] It should be noted that, in the description of the present invention, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0029] It should also be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0030] All terms used in the present invention have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.

[0031] Technologies, methods, and apparatus known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, these technologies, methods, and apparatus should be considered part of the specification.

[0032] like Figure 1 As shown, the utility model provides an automatic feeding device for dry furnace knotting, which includes: a trolley walking mechanism, the trolley walking mechanism includes a trolley walking track 1 arranged at the bottom, the trolley walking track 1 is the base of the automatic feeding device, which is fixedly arranged on the ground, the device also includes a trolley driving component 2 arranged on the trolley walking track 1 and a trolley frame 3 vertically erected above the trolley walking track 1, the trolley driving component 2 is used to drive the trolley frame 3 to move on the trolley walking track 1; a trolley walking mechanism, the trolley walking machine The structure includes a trolley travel track 4 arranged on the trolley frame 3, a trolley frame 6 arranged on the trolley travel track 4, and a trolley driving assembly 5 for driving the trolley frame 6 to move on the trolley travel track 4, and the trolley travel mechanism is arranged above the furnace barrel 7; and a feeding mechanism, the feeding mechanism includes a hopper 8, a feeding valve 9, an automatic feeding assembly 10, a rotary feeding assembly 11 and a feeding pipe 12 connected in sequence, the rotary feeding assembly 11 is arranged on the trolley frame 3, and the hopper 8 and the automatic feeding assembly 10 are arranged on the trolley frame 6.

[0033] Since the trolley frame 6 and the rotary feeding assembly 11 are both located on the carriage frame 3, the movement of the carriage frame 3 can drive the trolley frame 6 to move, and the movement of the carriage is to facilitate the lifting of the furnace; the hopper 8 and the automatic feeding assembly 10 are arranged on the trolley frame 6, and when the trolley frame 6 moves, it can drive the hopper 8 and the automatic feeding assembly 10 to move at the same time, so that different hoppers 8 are located directly above the rotary feeding assembly 11.

[0034] like Figure 2 and 3 As shown, it can be seen from the side view and the top view that the trolley travel track 1 is a fixed track, and the trolley frame 3 can move on the trolley travel track 1, and its final position depends on the furnace drum 7.

[0035] Among them, the automatic feeding component 10 includes a feeding port, the switch of which is driven by a cylinder and is located directly below the hopper 8. Using the feeding port can keep the hopper 8 open, thereby improving operating efficiency. There is a set of automatic feeding components 10 under each hopper 8 station.

[0036] The rotating feeding assembly 11 includes a motor, a pulley and a rotating part, and the rotating part includes a bearing, a sleeve and a hollow shaft. During use, the material flows into the feeding pipe 12 through the hollow shaft. The hollow shaft is connected to the feeding pipe 12 through a belt drive and is located in the center of the cart. Each group of automatic feeding assemblies 10 can move the automatic feeding assembly 10 to the top of the rotating feeding assembly 11 through the movement of the trolley, and the automatic feeding of the material around the furnace drum 7 is realized through the automatic feeding assembly 10 and the rotating feeding assembly 11.

[0037] In some specific embodiments, a limit assembly 13 is also provided on the trolley travel track 4. The limit assembly 13 is provided on one side of the trolley travel track 4. When the trolley frame 6 reaches the predetermined position, the trolley drive assembly 5 is automatically locked, the automatic feeding assembly 10 and the rotary feeding assembly 11 are started, and refractory materials are added to the furnace drum 7 through the feeding pipe 12. By providing the limit assembly 13, the precise positioning of the trolley frame 6 on the track can be ensured. The limit assembly 13 is usually adjustable and can be set and adjusted according to actual needs. This makes it more convenient and flexible during maintenance and debugging, and the position and speed of the trolley can be accurately controlled according to specific circumstances.

[0038] On the basis of the above embodiments, the trolley frame 3 includes H-shaped columns and crossbeams. Due to their unique H-shaped cross-sectional shape, the H-shaped columns and crossbeams can withstand large loads, and the H-shaped columns and crossbeams have high bending stiffness and bearing capacity, and can effectively resist the tensile and compressive stresses and shear stresses caused by bending moments. The automatic feeding device may produce large vibrations or loads during operation. The use of H-shaped columns and crossbeams ensures that the device can still maintain stability when subjected to vertical loads and horizontal forces, thereby maintaining the overall stability and safety of the automatic feeding device. The H-shaped columns and crossbeams also have excellent welding and processing properties, which facilitates cutting, welding, drilling and other processing operations in actual engineering.

[0039] In some specific embodiments, the trolley drive assembly 2 is arranged in two groups, and drives the trolley frame 3 separately. Such an arrangement can ensure that the trolley frame 3 does not interfere with the furnace drum 7 during operation. Since each drive assembly is independent, they are relatively less affected by the deformation of the frame, thereby ensuring that the drive assembly can still work normally even when the frame is slightly deformed. Their installation and maintenance processes can also be carried out separately, which greatly simplifies the complexity of installation and maintenance and improves work efficiency.

[0040] On the basis of the above embodiment, the feeding pipe 12 extends obliquely downward at an angle to the vertical direction, and the discharge port of the feeding pipe 12 is arranged above the inner and outer iron rings of the furnace drum 7. When the discharge port is arranged above the inner and outer iron rings of the furnace drum 7, the material handling process can be simplified. The material can directly enter from the feeding port of the hopper 8, and then through the reaction or treatment process, it is finally discharged from the discharge port directly into the inner and outer iron rings of the furnace drum 7, which reduces the number of material transfers and handling, reduces the complexity of operation, simplifies the material handling process and reduces material residues, and the material can also flow more smoothly inside the device.

[0041] In some specific embodiments, the trolley travel mechanism and the feeding mechanism are arranged on the crossbeam. Such an arrangement can effectively utilize space and avoid occupying the ground or working area, thereby optimizing the layout and workflow of the entire production environment. Since the trolley travel mechanism and the feeding mechanism are located on the crossbeam, they can be flexibly moved above the furnace drum 7 where feeding is required without moving the entire equipment or production line. This flexibility makes the feeding process more convenient and efficient. Such an arrangement can also improve the operator's visibility of the feeding process, facilitate observation and control of the speed and amount of feeding, and ensure the accuracy and uniformity of feeding.

[0042] On the basis of the above embodiment, the rotating feeding assembly 11 is driven by a pulley. The design of the pulley drive makes the operation of the feeding device easier and more flexible. By adjusting the rotation speed of the pulley and the belt tension, the speed and amount of feeding can be easily controlled to meet different production needs. And its structure is relatively simple, making the overall design of the feeding device more compact and easy to maintain. Replacing or repairing the belt is usually simpler and cheaper than repairing other power transmission components, reducing maintenance costs.

[0043] The automatic feeding component 10 includes a feeding pipe and a control valve. By controlling the control valve, accurate feeding of materials can be achieved.

[0044] The rotary feeding assembly 11 comprises a rotary motor and a bearing. The rotary motor is connected to a belt to drive the rotary feeding assembly 11 to rotate and feed.

[0045] In some specific embodiments, a dust cover 14 with a downward opening is further provided on the carriage frame 3. The dust cover 14 can prevent dust or other particles from entering the interior of the equipment, reduce equipment failures and downtime caused by dust accumulation, thereby improving the reliability and stability of the equipment, helping to reduce the cost of repairing and replacing equipment, and improving production efficiency. The dust cover 14 can also effectively prevent dust, smoke and other particles from escaping from the feeding device, reducing pollution to the working environment.

[0046] On the basis of the above embodiments, a cylinder is also provided on the feeding mechanism to control the opening and closing of the automatic feeding assembly 10. The cylinder controls the opening and closing of the automatic feeding assembly 10, which can realize automatic operation, reduce manual intervention, and improve production efficiency. Through programming or control system, the action of the cylinder can be accurately controlled to realize the fast and accurate opening and closing of the automatic feeding assembly 10. As an actuator, the cylinder has the characteristics of fast response speed. When it is necessary to open or close the feeding device, the cylinder can act quickly to ensure that the material enters or stops entering in time to meet production needs.

[0047] On the basis of the above embodiment, a plurality of stirring blades are arranged inside the hopper 8. The stirring blades are arranged inside the hopper 8, and their rotation and movement can quickly impact the materials, so that the refractory materials are fully mixed, thereby improving the stirring efficiency. This uniform mixing is essential for manufacturing high-quality products because it ensures that every part of the product has consistent quality and performance.

[0048] In some specific embodiments, at least one set of material placement platforms is provided on the trolley travel mechanism, and preferably, there are three sets of material placement platforms. The material placement platforms are provided just above the trolley frame 6 and are used to place the raw materials added into the furnace drum 7.

[0049] The automatic feeding assembly 10 is connected to a cylinder, and the opening and closing of the automatic feeding assembly 10 is controlled by the cylinder.

[0050] The feeding mechanism is arranged just above the trolley travel mechanism 5, and its feeding port is in a normally open state. The normally open feeding port allows materials to enter the production system quickly and continuously, thereby improving production efficiency.

[0051] The utility model discloses an automatic feeding device for dry-process furnace drum knotting, which realizes automatic feeding of dry-process knotting furnace drum process by arranging a movable feeding device, and the device has simple structure, safe operation and high working efficiency.

[0052] A specific application of the utility model is: firstly, the furnace drum 3 is hoisted to the middle of the trolley track 1, the trolley is moved to the top of the furnace drum 3, the hopper 8 filled with refractory materials is opened to the top of the rotary feeding device 10 through the trolley running mechanism, a limiter 13 is arranged on one side of the trolley track 6, when it reaches the fixed position, the trolley driving assembly 6 is automatically locked, the automatic feeding device 9 and the rotary feeding device 10 are started, and the refractory materials are added to the furnace drum 3 through the feeding pipe 11. The automatic feeding of the dry knotted furnace drum can be realized by the device, and the operation and use are extremely convenient.

[0053] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the concept of the embodiments of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in detail for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.

Claims

1. An automatic feeding device for dry furnace knotting, characterized in that: include: A trolley travel mechanism, the trolley travel mechanism comprising a trolley travel track arranged at the bottom, a trolley frame vertically erected above the trolley travel track, and a trolley driving assembly for driving the trolley frame to move on the trolley travel track; A trolley travel mechanism, the trolley travel mechanism comprising a trolley travel track arranged on the trolley frame, a trolley frame arranged on the trolley travel track, and a trolley driving assembly driving the trolley frame to move on the trolley travel track, and the trolley travel mechanism is arranged above the furnace drum; as well as The feeding mechanism comprises a hopper, a feeding valve, an automatic feeding assembly, a rotating feeding assembly and a feeding pipe which are connected in sequence. The rotating feeding assembly is arranged on the trolley frame, and the hopper and the automatic feeding assembly are arranged on the trolley frame.

2. The automatic feeding device for dry furnace knotting according to claim 1, characterized in that: A limit position component is also arranged on the trolley running track.

3. The automatic feeding device for dry furnace knotting according to claim 1, characterized in that: The trolley frame comprises an H-shaped column and a crossbeam.

4. The automatic feeding device for dry furnace knotting according to claim 1, characterized in that: The trolley driving components are arranged in two groups, and the wheels on the opposite sides of the trolley frame are driven respectively.

5. The automatic feeding device for dry furnace knotting according to claim 1, characterized in that: The feeding pipe extends obliquely downward at an angle to the vertical direction, and the discharge port of the feeding pipe is arranged above the inner and outer iron rings of the furnace barrel.

6. The automatic feeding device for dry furnace knotting according to claim 3, characterized in that: The trolley traveling mechanism and the feeding mechanism are arranged on the cross beam.

7. The automatic feeding device for dry furnace knotting according to claim 1, characterized in that: The rotating feeding assembly is driven by a pulley.

8. The automatic feeding device for dry furnace drum knotting according to claim 1, characterized in that: The trolley frame is also provided with a dust removal cover with a downward opening.

9. The automatic feeding device for dry furnace knotting according to claim 1, characterized in that: The feeding mechanism is also provided with a cylinder for controlling the opening and closing of the rotating feeding assembly.

10. The automatic feeding device for dry furnace knotting according to claim 8, characterized in that: A plurality of stirring blades are arranged inside the hopper.