Energy-saving environment-friendly high-speed flat wire enamelling machine
By setting up a reversing guide wheel and a paint mechanism next to the oven system, and combining multiple cooling systems to treat waste gas, the problems of uneven paint film thickness, unorganized waste gas emissions and energy waste in traditional enameled machines are solved, and the goals of high-speed production and environmental protection are achieved.
Patent Information
- Application Number
- CN202421786769.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the production process, traditional horizontal enameled machines have problems such as uneven paint film thickness, serious unorganized waste gas emissions, and waste of energy, which is difficult to meet the requirements of high-speed production and environmental protection.
An energy-saving and environmentally friendly high-speed flat wire enameled machine is designed. By symmetrically setting the reversing guide wheel and paint mechanism next to the oven system, the flat wire tension is increased and the paint film thickness uniformity is ensured. At the same time, multiple cooling systems are set up to cool and centrally process the exhaust gas, and the oven waste gas is used to provide energy for the cooling system.
The uniformity of the thickness of the flat line paint film is achieved, the production costs are reduced, the environmental protection requirements are met, and energy is saved by effectively utilizing the oven exhaust gas.
Smart Images

Figure CN222690437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an energy-saving and environment-friendly high-speed flat wire enameling machine, belonging to the technical field of enameled flat wire production. Background Art
[0002] For the current production process of horizontal enameling machines, please refer to the attached Figure 1 The traditional flat wire enameling machine in the background technology includes a traveling guide wheel group 1, a painting mechanism, a drying furnace body, a wire running box body 1, a traveling guide wheel group 2, a wire running box body 2 and a wire guide wheel. After the flat wire enters the painting mechanism for painting, it enters the drying furnace body for baking, and then enters the wire running box body 1 and turns through the traveling guide wheel group 2 to enter the wire running box body 2. After passing through, it is painted again by the traveling guide wheel group 1. After the flat wire is painted on one side of the drying furnace body, it enters the drying furnace body for baking. After the paint film is evaporated and solidified, it is cooled by natural wind in the wire running box body after leaving the drying furnace body. After the traveling guide wheel group 1 and the traveling guide wheel group 2 are reversed, it is repeatedly painted for multiple times. After the paint film thickness requirement is reached, the painting process is completed. In order to ensure the curing and cooling time of the paint film during the production process, the running length of the enameled flat wire is relatively long, and there is a natural drooping phenomenon between the traveling guide wheel groups at both ends. The drooping degree varies according to the wire diameter and tension, and it is particularly not suitable for the high-speed production of wide flat wires. Flat wire painting is basically spraying paint on the bottom of the flat wire, and the four sides of the flat wire are painted through the painting mold. In the actual application test process, it was found that because it is liquid paint, the flat wire will not solidify immediately after painting. Due to the effect of gravity, the paint film on the lower surface is always thicker than the upper surface, resulting in a difference in the thickness of the paint film on the upper and lower wide surfaces of the flat wire. In order to meet the electrical performance requirements of the enameled wire, it is necessary to increase the overall paint film thickness, which increases the production cost. Therefore, the uniformity of the paint film thickness of the enameled wire needs to be further improved. Moreover, during the entire production process, the wiring section after the paint is cured and cooled is cooled by open natural wind. It is very easy to generate unorganized waste gas emissions during the production process, which cannot meet environmental protection requirements. In order to meet the market demand for enameled flat wires, improve the uniformity of the paint film thickness of enameled flat wires, and solve the industry problem of unorganized emissions of traditional enameling machines, it is urgent to develop a more energy-saving, environmentally friendly and efficient enameling machine production equipment for actual production. In addition, the waste gas heat in the oven body cannot be effectively utilized, wasting energy. Utility Model Content
[0003] The utility model aims to provide an energy-saving and environmentally friendly high-speed flat wire enameling machine, which allows the flat wire to run in an X-shaped manner by symmetrically arranging a reversing guide wheel 1 and a reversing guide wheel 2 next to a drying furnace system, thereby increasing the tension of the flat wire and reducing the sagging degree of the flat wire; a painting mechanism 1 and a painting mechanism 2 symmetrically arranged next to the drying furnace system respectively paint the upper and lower wide surfaces of the flat wire evenly to ensure the uniformity of the thickness of the paint film on the upper and lower sides of the flat wire; by arranging multiple sets of cooling systems 1 and 2, the waste gas released by the flat wire after painting is cooled in the running box channel and collected and then treated uniformly; at the same time, the waste gas in the drying furnace body can be effectively utilized, saving energy, and solving the above-mentioned problems existing in the background technology.
[0004] The technical solution of the utility model is:
[0005] An energy-saving and environmentally friendly high-speed flat wire enameling machine comprises a baking furnace system, a first painting mechanism, a second painting mechanism, a first cooling system and a second cooling system. The two side walls of the baking furnace system are respectively provided with a plurality of first painting mechanisms and second painting mechanisms connected to the inner cavity of the baking furnace system along the length direction, and a set of first cooling system and second cooling system are respectively provided on the outer side of each first painting mechanism and second painting mechanism;
[0006] The cooling system 1 comprises an upper channel 1 of the cooling section, a reversing guide wheel 1 and a lower channel 1 of the cooling section. A reversing guide wheel 1 is matched and arranged at a corresponding position on the outer side of each painting mechanism 1. A lower channel 1 of the cooling section is arranged between the painting mechanism 1 and the bottom of the reversing guide wheel 1. An upper channel 1 of the cooling section is arranged between the top of the reversing guide wheel 1 and the side wall of one side of the oven system. The upper channel 1 of the cooling section is connected to the inner cavity of the oven system.
[0007] The second cooling system comprises a second cooling section lower channel, a second reversing guide wheel and a second cooling section upper channel. A second reversing guide wheel is matched and arranged on the outer side of each second painting mechanism. A second cooling section lower channel is arranged between the second painting mechanism and the bottom of the second reversing guide wheel. A second cooling section upper channel is arranged between the top of the second reversing guide wheel and the side wall on the other side of the oven system. The second cooling section upper channel is connected to the inner cavity of the oven system.
[0008] The flat wire enters the painting mechanism one from the lower channel one of the cooling section, and the painting mechanism one paints the flat wire bottom side of the flat wire, and then enters the inside of the baking furnace system, and then passes through the upper channel two of the cooling section, and after passing through, it changes direction through the reversing guide wheel two and enters the lower channel two of the cooling section, and enters the painting mechanism two from the lower channel two of the cooling section to paint the flat wire top side 12U of the flat wire, and then enters the inside of the baking furnace system, and then passes through the upper channel one of the cooling section, and after passing through, it changes direction through the reversing guide wheel one and enters the lower channel one of the next cooling section, and multiple painting passes are repeated in this way.
[0009] Furthermore, the upper channel 1 of the cooling section and the lower channel 1 of the cooling section are arranged to be tilted up and down, and the upper channel 1 of the cooling section and the lower channel 1 of the cooling section are close to one end of the drying furnace system, and the upper channel 1 of the cooling section and the lower channel 1 of the cooling section are far away from the other end of the drying furnace system; the upper channel 2 of the cooling section and the lower channel 2 of the cooling section are arranged to be tilted up and down, and the upper channel 2 of the cooling section and the lower channel 2 of the cooling section are close to one end of the drying furnace system, and the upper channel 2 of the cooling section and the lower channel 2 of the cooling section are far away from the other end of the drying furnace system.
[0010] The flat wire is sequentially routed along the first lower channel of the cooling section, the first painting mechanism, the inner cavity of the oven system, the second upper channel of the cooling section, the first reversing guide wheel, the second lower channel of the cooling section, the second painting mechanism, the inner cavity of the oven system, the first upper channel of the cooling section, and the first reversing guide wheel to form an X-shaped route, which can increase tension and reduce the sagging degree of the flat wire. At the same time, the first painting mechanism and the second painting mechanism on both sides of the oven system spray insulating paint on the upper and lower wide surfaces of the flat wire respectively to ensure that the thickness of the insulating layer on the upper and lower wide surfaces of the flat wire is consistent, saving materials.
[0011] Furthermore, the cooling section upper channel 1, cooling section lower channel 1, cooling section upper channel 2 and cooling section lower channel 2 have the same structure, and all include a circulating fan, a forced cooling device 1, a line box channel, a forced cooling device 2 and a bent pipe. The two ends of the forced cooling device 1 are respectively connected to the two ends on one side of the line box channel through corresponding bent pipes. The connecting end of the forced cooling device 1 and the line box channel is provided with a circulating fan, and the other side of the line box channel is provided with a forced cooling device 2. The cold sources of the forced cooling device 1 and the forced cooling device 2 come from an absorption refrigerator. When the flat wire passes through the line box channel, the forced cooling device 1 and the forced cooling device 2 are used to force cool the flat wire, and at the same time, the exhaust gas released by the flat wire after painting is cooled in the line box channel and collected and uniformly processed. Due to the effect of the circulating fan and the pipeline arrangement, the line box channel is always in a negative pressure state, and the exhaust gas released by the flat wire will not overflow, meeting environmental protection requirements.
[0012] Furthermore, the bottom of the baking furnace system is connected to the annealing device through an exhaust gas pipe; the annealing device comprises an annealing heating tube and a gas protection tube, and the annealing heating tube and the gas protection tube are arranged inner and outer to form a double-layer casing structure, and the exhaust gas pipe is connected to the annular channel between the annealing heating tube and the gas protection tube, and the exhaust gas in the baking furnace system enters the annular channel from the exhaust gas pipe, and the flat wire passes through the annealing heating tube and enters the lower channel of the cooling section.
[0013] Furthermore, a hot air circulation fan system 1 and a hot air circulation fan system 2 are provided inside the oven system.
[0014] Furthermore, after passing through the annealing device, the flat wire is turned by the guide wheel group and then enters the lower channel 1 of the cooling section.
[0015] Furthermore, the paint mechanism 1 and the paint mechanism 2 have the same structure, and the left side wall, the right side wall and the groove bottom of the paint adding channel of the paint mechanism 1 are all provided with paint spraying ports for spraying insulating paint on the flat wire.
[0016] The oven system, circulating fan, forced cooling device, painting mechanism and hot air circulating fan system are all well-known and commonly used equipment in the art.
[0017] The positive effects of the utility model are as follows: ① by symmetrically arranging the reversing guide wheel 1 and the reversing guide wheel 2 next to the drying furnace system, the flat wire is run in an X-shaped manner between the reversing guide wheel 1, the drying furnace system and the reversing guide wheel 2, thereby increasing the tension of the flat wire and reducing the sagging degree of the flat wire; ② painting mechanisms are installed on both sides of the drying furnace system, and the two painting mechanisms respectively paint the upper and lower wide surfaces of the flat wire evenly to ensure the uniformity of the thickness of the paint film on the upper and lower sides of the flat wire, thereby saving costs; ③ four cooling section channels are arranged in the X-shaped running path of the flat wire outside the drying furnace system to cool the flat wire, and at the same time, the waste gas released by the flat wire after painting is cooled in the running box channel and collected and uniformly treated to meet environmental protection requirements; ④ the exhaust gas discharged in the drying furnace system can be recycled to provide energy for the annealing device and the forced cooling device, thereby saving energy and protecting the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the line operation of a traditional flat wire enameling machine in the background technology;
[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the upper channel of the cooling section of the utility model;
[0021] Figure 4 This is a structural schematic diagram of a painting mechanism according to an embodiment of the utility model;
[0022] Figure 5 This is a cross-sectional view of the annealing device of the utility model;
[0023] In the figure: patrol guide wheel group 1 01, painting mechanism 02, drying furnace body 03, line box 1 04, patrol guide wheel group 2 05, line box 2 06, line guide wheel 07; drying furnace system 1, hot air circulation fan system 101, hot air circulation fan system 2 102, cooling section upper channel 1 2, circulation fan 201, strong cooling device 1 202, line box channel 203, strong cooling device 2 204, elbow 205, reversing guide wheel 1 3, cooling section lower channel 1 4, painting mechanism 1 5, paint adding channel 1 501, paint adding channel 2 502, exhaust gas pipeline 6, annealing device 7, annealing heating pipe 701, exhaust gas 702, gas protection pipe 703, painting mechanism 2 8, cooling section lower channel 2 9, reversing guide wheel 2 10, cooling section upper channel 2 11, flat wire 12, flat wire upper surface 12U, flat wire lower surface 12D. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0025] See attached Figure 2 The present embodiment provides an energy-saving and environmentally friendly high-speed flat wire enameling machine, comprising a baking furnace system 1, a painting mechanism 1 5, a painting mechanism 2 8, a cooling system 1 and a cooling system 2. The two side walls of the baking furnace system 1 are respectively provided with a plurality of painting mechanisms 1 5 and a painting mechanism 2 8 connected to the inner cavity of the baking furnace system 1 along the length direction, and a set of cooling system 1 and cooling system 2 are respectively provided on the outer side of each painting mechanism 1 5 and a painting mechanism 2 8;
[0026] The cooling system 1 comprises a cooling section upper channel 12, a reversing guide wheel 13 and a cooling section lower channel 14. A reversing guide wheel 3 is matched and arranged at a corresponding position on the outer side of each painting mechanism 15. A cooling section lower channel 4 is arranged between the painting mechanism 15 and the bottom of the reversing guide wheel 3. A cooling section upper channel 2 is arranged between the top of the reversing guide wheel 3 and the side wall of one side of the oven system 1. The cooling section upper channel 2 is communicated with the inner cavity of the oven system 1.
[0027] The cooling system 2 comprises a cooling section lower channel 2 9, a reversing guide wheel 2 10 and a cooling section upper channel 2 11. A reversing guide wheel 2 10 is matched on the outer side of each painting mechanism 2 8. A cooling section lower channel 2 9 is arranged between the painting mechanism 2 8 and the bottom of the reversing guide wheel 2 10. A cooling section upper channel 2 11 is arranged between the top of the reversing guide wheel 2 10 and the side wall on the other side of the oven system 1. The cooling section upper channel 2 11 is connected to the inner cavity of the oven system 1.
[0028] The flat wire 12 enters the painting mechanism 15 from the lower channel 4 of the cooling section, and the painting mechanism 15 paints the flat wire lower side 12D of the flat wire 12, and then enters the interior of the baking furnace system 1, and then passes through the upper channel 2 11 of the cooling section, and after passing through, it changes direction through the reversing guide wheel 10 and enters the lower channel 2 9 of the cooling section, and enters the painting mechanism 28 from the lower channel 29 of the cooling section to paint the flat wire upper side 12U of the flat wire 12, and then enters the interior of the baking furnace system 1, and then passes through the upper channel 2 of the cooling section, and after passing through, it changes direction through the reversing guide wheel 3 and enters the next lower channel 4 of the cooling section, and multiple painting cycles are performed in this way.
[0029] In this embodiment, the cooling section upper channel 2 and the cooling section lower channel 4 are arranged to be tilted up and down, and the cooling section upper channel 2 and the cooling section lower channel 4 are close to one end of the drying furnace system 1, and the cooling section upper channel 2 and the cooling section lower channel 4 are far away from the other end of the drying furnace system 1; the cooling section upper channel 2 11 and the cooling section lower channel 2 9 are arranged to be tilted up and down, and the cooling section upper channel 2 11 and the cooling section lower channel 2 9 are close to one end of the drying furnace system 1, and the cooling section upper channel 2 11 and the cooling section lower channel 2 9 are far away from the other end of the drying furnace system 1.
[0030] See attached Figure 2 and 3 The cooling section upper channel 1 2, the cooling section lower channel 1 4, the cooling section upper channel 2 11 and the cooling section lower channel 2 9 have the same structure, and all include a circulating fan 201, a forced cooling device 1 202, a line box channel 203, a forced cooling device 2 204 and a bent pipe 205. The two ends of the forced cooling device 1 202 are respectively connected to the two ends of one side of the line box channel 203 through the corresponding bent pipes 205. The connecting end of the forced cooling device 1 202 and the line box channel 203 is provided with a circulating fan 201, and the other side of the line box channel 203 is provided with a forced cooling device 2 204. The cold source of the forced cooling device 1 202 and the forced cooling device 2 204 comes from an absorption refrigerator; when the flat wire 12 passes through the line box channel 203, the forced cooling device 1 202 and the forced cooling device 2 204 are used to force the flat wire 12 to cool, and at the same time, the exhaust gas released by the flat wire after painting is cooled in the line box channel and collected and then processed uniformly. Due to the effects of the circulating fan 201 and the arrangement of the pipeline, the line box channel 203 is always in a negative pressure state, and the waste gas released by the flat wire will not overflow, thus meeting the environmental protection requirements.
[0031] See attached Figure 5The bottom of the baking furnace system 1 is connected to the annealing device 7 through the exhaust gas pipeline 6; the annealing device 7 comprises an annealing heating tube 701 and a gas protection tube 703, and the annealing heating tube 701 and the gas protection tube 703 are arranged inside and outside to form a double-layer sleeve structure, and the exhaust gas pipeline 6 is connected to the annular channel between the annealing heating tube 701 and the gas protection tube 703, and the exhaust gas 702 in the baking furnace system 1 enters the annular channel from the exhaust gas pipeline 6, and the flat wire 12 passes through the annealing heating tube 701 and enters the lower channel 4 of the cooling section.
[0032] See attached Figure 2 The interior of the drying oven system 1 is provided with a hot air circulation fan system 101 and a hot air circulation fan system 2 102, and an air volume regulator is provided between the hot air circulation fan system 101 and the hot air circulation fan system 2 102. Through the pipeline arrangement and air volume regulation, the inlet and outlet of the drying oven body are always kept in a negative pressure state to prevent the volatile gas in the drying oven from overflowing.
[0033] See attached Figure 2 After passing through the annealing device 7, the flat wire 12 is turned by the guide wheel group and then enters the lower channel 4 of the cooling section.
[0034] See attached Figure 4 The paint mechanism 1 5 and the paint mechanism 2 8 have the same structure. The left wall, right wall and groove bottom of the paint channel of the paint mechanism 1 5 are provided with paint spraying ports to spray insulating paint on the flat wire. The paint spraying speed and flow rate of the paint spraying port can be adjusted, which is a well-known technology in the art.
[0035] The method of using the utility model includes the following steps:
[0036] ① The exhaust gas 702 inside the furnace system 1 enters the annular channel of the annealing device 7 from the exhaust gas pipe 6, pre-treats the flat wire 12 passing through the line box channel 203, and then the exhaust gas 702 in the annular channel is introduced into the absorption refrigerator, which provides a cold source for the strong cooling device 1 202 and the strong cooling device 2 204;
[0037] ② The pre-treated flat wire 12 enters the lower channel 4 of the cooling section for cooling, and then enters the painting mechanism 5, which sprays insulating paint on the flat wire bottom 12D of the flat wire 12, and then enters the baking furnace system 1 for baking;
[0038] ③ The flat wire 12 after baking enters the second channel 11 of the cooling section for cooling. After cooling, the flat wire 12 changes direction by the second reversing guide wheel 10 and enters the second channel 9 of the cooling section for cooling again. Then, the flat wire 12 enters the second painting mechanism 8. The second painting mechanism 8 sprays insulating paint on the flat wire upper surface 12U of the flat wire 12. The painted flat wire 12 enters the inside of the baking furnace system 1 for baking. The baked flat wire 12 enters the first channel 2 of the cooling section for cooling.
[0039] ④ After cooling, the flat wire 12 is reversed by the reversing guide wheel 3 and enters the next cooling section lower channel 4, and the painting is repeated for multiple times. After the painting is completed, the flat wire enters the next process.
[0040] In this embodiment, in order to achieve uniformity of the paint film on the upper and lower sides of the flat wire, a plurality of painting mechanisms 1 5 and painting mechanisms 2 8 are alternately arranged along the length direction on both sides of the baking furnace system 1, and a reversing guide wheel 1 3 is correspondingly arranged on the outer side of each painting mechanism 1 5, and a reversing guide wheel 2 10 is correspondingly arranged on the outer side of each painting mechanism 2 8. The flat wire is flipped up and down by the reversing guide wheel 1 3 and the reversing guide wheel 2 10.
[0041] The flat wire 12 enters the painting mechanism 1 5, which first paints the flat wire bottom 12D and both sides of the flat wire 12. After baking and cooling, the flat wire is flipped through the reversing guide wheel 2 10. At this time, the flat wire bottom 12D is located on the top, and the flat wire top 12U is located on the bottom. The painting mechanism 2 8 paints the flat wire top 12U and both sides, and then bakes and cools. In this reciprocating cycle, the flat wire bottom 12D and the flat wire top 12U are painted evenly for multiple times, thereby ensuring the uniformity of the paint film thickness on the upper and lower sides of the flat wire, saving materials and reducing costs.
[0042] The flat wire is moved in sequence along the cooling section lower channel 4, the painting mechanism 15, the inner cavity of the drying furnace system 1, the cooling section upper channel 2 11, the reversing guide wheel 10, the cooling section lower channel 2 9, the painting mechanism 2 8, the inner cavity of the drying furnace system 1, the cooling section upper channel 2, and the reversing guide wheel 3, i.e., it moves from bottom to top, then turns, and then moves from bottom to top, forming an X-shaped moving line mode, which can increase the tension of the flat wire and reduce the sagging degree of the flat wire, thus solving the technical problem that the horizontal machine cannot be used for the production of wide flat wires due to severe natural sagging during the moving line process.
[0043] The baking oven system 1 is used to bake the painted flat wire to complete the evaporation and solidification of the insulating paint; the cooling system is used to cool the baked flat wire. By using a strong cooling method, the cooling speed of the baked enameled wire is accelerated, which can significantly improve the overall production speed of the production line and improve production efficiency; the annealing device 7 is used for annealing pretreatment of the flat wire 12 to meet the use requirements of subsequent processes.
[0044] The cooling system 1 and the cooling system 2 are symmetrically arranged on both sides of the oven system 1. The cooling section upper channel 1 2, the cooling section lower channel 1 4, the cooling section upper channel 2 11 and the cooling section lower channel 2 9 are fully enclosed, and a special strong cooling device is installed to ensure the closed management of the unorganized residual waste gas of the enameling machine. The residual waste gas and smoke are collected and processed by strong cooling, which effectively solves the industry problem of unorganized emissions of traditional enameling machines, and has a significant environmental protection effect.
[0045] The annealing device 7 is arranged as a whole below the baking furnace system 1, cooling system 1 and cooling system 2, and is used for annealing the flat wire 12 to meet the use of subsequent processes. In view of the functional requirements of the annealing device, an electrically heated annealing heating tube 701 is used when starting the machine. After normal production, the exhaust gas 702 with a high temperature of about 550°C is directly introduced into the annealing device 7 through the exhaust gas pipeline 6 at the bottom of the baking furnace system 1, and the residual heat of the exhaust gas 702 is used to assist the annealing heating tube 701. At the same time, the exhaust gas 702 with a temperature of about 470°C after the annealing heating tube 701 is introduced into the absorption refrigerator to provide a cold source for the strong cooling device. The whole machine is energy-saving and environmentally friendly, and can realize the production of high-speed flat enameled wires. The heat of about 550°C is used to heat the annealing tube, and electric heating is used as a supplement, which has a significant energy-saving effect.
Claims
1. An energy-saving and environmentally friendly high-speed flat wire enameling machine, characterized by: It comprises a drying furnace system (1), a first painting mechanism (5), a second painting mechanism (8), a first cooling system and a second cooling system, wherein the two side walls of the drying furnace system (1) are respectively provided with a plurality of first painting mechanisms (5) and second painting mechanisms (8) connected to the inner cavity of the drying furnace system (1) along the length direction, and a set of first cooling system and second cooling system is respectively provided on the outer side of each first painting mechanism (5) and second painting mechanism (8); The cooling system comprises an upper cooling channel (2), a reversing guide wheel (3) and a lower cooling channel (4); a reversing guide wheel (3) is matched and arranged at a corresponding position on the outer side of each painting mechanism (5); a lower cooling channel (4) is arranged between the painting mechanism (5) and the bottom of the reversing guide wheel (3); an upper cooling channel (2) is arranged between the top of the reversing guide wheel (3) and the side wall of one side of the drying furnace system (1); and the upper cooling channel (2) is communicated with the inner cavity of the drying furnace system (1); The cooling system 2 comprises a cooling section lower channel 2 (9), a reversing guide wheel 2 (10) and a cooling section upper channel 2 (11); a reversing guide wheel 2 (10) is matched with the outer side of each painting mechanism 2 (8); a cooling section lower channel 2 (9) is arranged between the painting mechanism 2 (8) and the bottom of the reversing guide wheel 2 (10); a cooling section upper channel 2 (11) is arranged between the top of the reversing guide wheel 2 (10) and the side wall on the other side of the drying furnace system (1); and the cooling section upper channel 2 (11) is communicated with the inner cavity of the drying furnace system (1); The flat wire (12) enters the painting mechanism (5) from the lower channel (4) of the cooling section. The painting mechanism (5) paints the lower side (12D) of the flat wire (12) and then enters the interior of the drying furnace system (1). The flat wire (12) passes through the upper channel (11) of the cooling section, and then changes direction through the reversing guide wheel (10) and enters the lower channel (9) of the cooling section. The flat wire (12) enters the painting mechanism (8) from the lower channel (9) of the cooling section, and then paints the upper side (12U) of the flat wire (12) and then enters the interior of the drying furnace system (1). The flat wire (12) passes through the upper channel (2) of the cooling section, and then changes direction through the reversing guide wheel (3) and then enters the lower channel (4) of the next cooling section. The painting is repeated in this way for multiple passes.
2. The energy-saving and environmentally friendly high-speed flat wire enameling machine according to claim 1 is characterized by: The cooling section upper channel 1 (2) and the cooling section lower channel 1 (4) are arranged to be tilted up and down, and the cooling section upper channel 1 (2) and the cooling section lower channel 1 (4) are close to one end of the drying furnace system (1), and the cooling section upper channel 1 (2) and the cooling section lower channel 1 (4) are far away from the other end of the drying furnace system (1); the cooling section upper channel 2 (11) and the cooling section lower channel 2 (9) are arranged to be tilted up and down, and the cooling section upper channel 2 (11) and the cooling section lower channel 2 (9) are close to one end of the drying furnace system (1), and the cooling section upper channel 2 (11) and the cooling section lower channel 2 (9) are far away from the other end of the drying furnace system (1).
3. The energy-saving and environmentally friendly high-speed flat wire enameling machine according to claim 2 is characterized by: The cooling section upper channel 1 (2), the cooling section lower channel 1 (4), the cooling section upper channel 2 (11) and the cooling section lower channel 2 (9) have the same structure, and all comprise a circulating fan (201), a forced cooling device 1 (202), a line box channel (203), a forced cooling device 2 (204) and a bent pipe (205); the two ends of the forced cooling device 1 (202) are respectively connected to the two ends of one side of the line box channel (203) through corresponding bent pipes (205); the connecting end of the forced cooling device 1 (202) and the line box channel (203) is provided with a circulating fan (201); the other side of the line box channel (203) is provided with a forced cooling device 2 (204); the cold sources of the forced cooling device 1 (202) and the forced cooling device 2 (204) are from an absorption refrigeration machine.
4. The energy-saving and environmentally friendly high-speed flat wire enameling machine according to claim 3 is characterized by: The bottom of the baking furnace system (1) is connected to the annealing device (7) via a waste gas pipeline (6); the annealing device (7) comprises an annealing heating tube (701) and a gas protection tube (703); the annealing heating tube (701) and the gas protection tube (703) are arranged inside and outside to form a double-layer casing structure; the waste gas pipeline (6) is connected to an annular channel between the annealing heating tube (701) and the gas protection tube (703); the exhaust gas (702) in the baking furnace system (1) enters the annular channel from the waste gas pipeline (6); the flat wire (12) passes through the annealing heating tube (701) and enters the first lower channel (4) of the cooling section.
5. The energy-saving and environmentally friendly high-speed flat wire enameling machine according to claim 4 is characterized by: The paint mechanism 1 (5) and the paint mechanism 2 (8) have the same structure, and the left side wall, right side wall and groove bottom of the paint adding channel of the paint mechanism 1 (5) are all provided with paint spraying ports.