PTC heater with temperature control device
By using the insulation cage and sliding joints of the adsorption magnetic sheet board and docking tiles in the PTC heater, the problem of waste of heat and short service life in use is solved, achieving more efficient heating and stronger protection performance.
Patent Information
- Application Number
- CN202420969804.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Existing PTC heaters have problems of waste of heat and short service life during use, especially in standby state and when they are hit.
A PTC heater with a temperature control device is designed, and the PTC heater plate is covered with an insulation cage adsorption of the adsorption magnetic sheet and the docking magnetic sheet, reducing heat loss and providing protection through the sliding coupling shaft.
It effectively reduces the increase speed of the surface temperature of the PTC heating plate, improves the heating efficiency of the heater, saves energy consumption, and enhances the protection performance of the heater.
Smart Images

Figure CN222691883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PTC heaters, in particular to a PTC heater with a temperature control device. Background Art
[0002] PTC heating element, also known as PTC heater, is composed of PTC ceramic heating element and aluminum tube. This type of PTC heating element has the advantages of small thermal resistance and high heat exchange efficiency. It is an automatic constant temperature and energy-saving electric heater. Its outstanding feature lies in its safety performance. Under any application conditions, it will not produce the "reddening" phenomenon on the surface of electric heating tube heaters, thereby causing safety hazards such as burns and fire.
[0003] The existing Chinese patent application number 202220456003.6 discloses a PTC heater with a temperature control device, including a tailstock and a PTC heating plate, a mounting shell is installed on one side of the tailstock, a cavity is opened inside the mounting shell, a sliding rheostat and a positive electrode cover are installed inside the cavity, the positive electrode cover is located on the side of the tailstock and is vertically arranged with the sliding rheostat, a baffle is fixedly connected inside the tailstock and at both ends of the sliding rheostat, a slide rod is fixedly connected between the baffles and outside the sliding rheostat, an adjustment button is installed outside the tailstock, one end of the adjustment button is fixedly connected to a slide, the slide runs through the inside of the cavity and slides on the slide rod. By setting a sliding rheostat, the change of resistance is controlled by adjusting the sliding rheostat, and then the change of voltage is adjusted, and then the temperature is controlled to avoid the internal temperature being too high and causing the PTC heating plate to burn out.
[0004] However, the PTC heater still has some shortcomings in actual use. For example, a protective component is set outside the ceramic heating element. Once it is hit on the heater surface, it is easy to cause surface damage, which in turn affects the service life of the heater. At the same time, when the heater is on standby for a short time, heat will be dissipated from the heater surface into the air, causing a certain amount of heat waste. In addition, during the initial heating to the required temperature, the temperature of the heater surface will be dissipated into the air as it rises, which will cause the heater to take a long time to heat up to the required temperature. Utility Model Content
[0005] The purpose of the utility model is to provide a PTC heater with a temperature control device to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a PTC heater with a temperature control device, comprising a heater assembly, the outside of the heater assembly is wrapped with a heat preservation assembly, the heater assembly comprises a PTC heating plate, one side of the PTC heating plate is fixedly mounted with a regulating plate, the other side of the PTC heating plate is fixedly mounted with a tail plate, and the side of the tail plate close to the PTC heating plate is fixedly mounted with a docking magnetic patch;
[0007] The insulation component includes a connecting plate, a side of the connecting plate is fixedly mounted with an insulation cage, a side of the insulation cage away from the connecting plate is fixedly mounted with an adsorption magnetic plate, two sockets are provided on the edges around the front side of the adsorption magnetic plate, and a sliding shaft is inserted into each of the sockets.
[0008] Preferably, a plurality of the sliding shafts are arranged between the regulating plate and the tail plate, and two ends of the sliding shafts are fixedly connected to a side surface of the regulating plate and a side surface of the tail plate respectively.
[0009] Preferably, a circular shaft is fixedly mounted on the top surface of the regulating plate, and a rotating plate is rotatably sleeved on the top of the side surface of the circular shaft.
[0010] Preferably, a threaded hole is provided on a side of the top surface of the rotating plate away from the circular axis, and a limiting screw is threadedly inserted in the threaded hole.
[0011] Preferably, an adjustment button is provided on a side of the control plate away from the PTC heating plate.
[0012] Preferably, the adsorption magnetic tile plate and the opposite surface of the docking magnetic tile are arranged to attract each other with opposite poles.
[0013] Compared with the prior art, the beneficial effect of the utility model is that the PTC heater with a temperature control device can make the entire thermal insulation cage cover the entire PTC heating plate by adsorbing the magnetic plate and the docking magnetic plate together. After covering, the heat dissipated from the surface of the PTC heating plate will not dissipate in the air, thereby reducing the rate of increase of the surface temperature of the PTC heating plate, while saving energy consumption and improving the heating efficiency of the heater. At the same time, in the standby state, the thermal insulation cage can also play a role of heat preservation, which is more practical. Furthermore, the thermal insulation cage and several sliding shafts can play a certain protective role, which can prevent external collisions from directly acting on the surface of the PTC heating plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the heat preservation cage of the utility model in a folded state;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the heater assembly of the utility model;
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the thermal insulation component of the utility model.
[0018] In the figure: 1. Heater assembly; 101. PTC heating plate; 102. Control plate; 103. Tail plate; 104. Docking magnet; 105. Adjustment button; 106. Round shaft; 107. Rotating plate; 108. Limit screw; 2. Insulation assembly; 201. Connecting plate; 202. Insulation cage; 203. Adsorption magnet plate; 204. Socket; 205. Sliding shaft. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] The utility model provides a technical solution: comprising a heater component 1, the heater component 1 is wrapped with a heat preservation component 2, the heater component 1 comprises a PTC heating plate 101, a regulating plate 102 is fixedly installed on one side of the PTC heating plate 101, a tail plate 103 is fixedly installed on the other side of the PTC heating plate 101, and a docking magnetic patch 104 is fixedly installed on a side of the tail plate 103 close to the PTC heating plate 101;
[0021] The thermal insulation component 2 includes a connecting plate 201, a thermal insulation cage 202 is fixedly installed on one side of the connecting plate 201, an adsorption magnetic plate 203 is fixedly installed on the side of the thermal insulation cage 202 away from the connecting plate 201, two plug holes 204 are provided on the edges of the front side of the adsorption magnetic plate 203, and a sliding shaft 205 is inserted in a plurality of the plug holes 204. The plurality of sliding shafts 205 can play a certain protective role, which can prevent external collisions from directly acting on the surface of the PTC heating plate 101, so that the entire thermal insulation cage 202 covers the entire PTC heating plate 101. After covering, the heat dissipated from the surface of the PTC heating plate 101 will not be dissipated in the air, thereby reducing the rate of increase of the surface temperature of the PTC heating plate 101. At the same time, in the standby state, the thermal insulation cage 202 can also play a heat preservation role.
[0022] In this embodiment, a plurality of the sliding shafts 205 are disposed between the regulating plate 102 and the tail plate 103 , and two ends of the sliding shafts 205 are fixedly connected to a side surface of the regulating plate 102 and a side surface of the tail plate 103 , respectively.
[0023] A circular shaft 106 is fixedly installed on the top surface of the regulating plate 102, and a rotating plate 107 is rotatably sleeved on the top of the side of the circular shaft 106. A threaded hole is provided on the top surface of the rotating plate 107 away from the circular shaft 106, and a limit screw 108 is threadedly inserted in the threaded hole. The position of the limit screw 108 can be adjusted by rotating the rotating plate 107. When the insulation cage 202 needs to be folded, the limit screw 108 can be rotated to one side of the insulation cage 202, and then the limit screw 108 can be lowered by twisting it, and the insulation cage 202 is limited by the contact between the limit screw 108 and the surface of the adsorption magnetic plate 203.
[0024] A regulating button 105 is disposed on a side of the regulating plate 102 away from the PTC heating plate 101 .
[0025] The opposite surfaces of the adsorption magnetic plate 203 and the docking magnetic plate 104 are arranged to attract each other with opposite poles. By adsorbing the adsorption magnetic plate 203 and the docking magnetic plate 104 together, the entire heat preservation cage 202 can cover the entire PTC heating plate 101.
[0026] When the PTC heater is working, in order to make the surface of the PTC heater rise to the required temperature quickly, the limit screw 108 can be turned, and the limit screw 108 can be rotated to move it upward, thereby disconnecting the limit of the heat preservation cage 202, and then the heat preservation cage 202 is manually pulled to change it from the layered folding state to the unfolded state, and the entire heat preservation cage 202 can cover the entire PTC heating plate 101 by adsorbing the magnetic plate 203 and the docking magnetic plate 104 together. After covering, the heat dissipated from the surface of the PTC heating plate 101 will not be dissipated in the air, thereby reducing the speed of increasing the surface temperature of the PTC heating plate 101. At the same time, in the standby state, The heat preservation cage 202 can be used to keep warm. When the heater is in use, the adsorption magnetic plate 203 can be directly disconnected from the docking magnetic plate 104. After disconnection, the heat preservation cage 202 is pushed to fold the heat preservation cage 202. After folding, the heat preservation cage 202 needs to be limited to prevent the heat preservation cage 202 from unfolding. The limit screw 108 can be rotated to one side of the heat preservation cage 202, and then the limit screw 108 can be lowered by twisting it. The heat preservation cage 202 is limited by the contact between the limit screw 108 and the surface of the adsorption magnetic plate 203. After the heat preservation cage 202 is folded, the PTC heating plate 101 can be leaked out, thereby playing a heating role.
[0027] To sum up, the PTC heater with a temperature control device can make the entire thermal insulation cage 202 cover the entire PTC heating plate 101 by adsorbing the magnetic plate 203 and the docking magnetic plate 104 together. After covering, the heat dissipated from the surface of the PTC heating plate 101 will not dissipate in the air, thereby reducing the rate of increase in the surface temperature of the PTC heating plate 101, while saving energy consumption and improving the heating efficiency of the heater. At the same time, in the standby state, the thermal insulation cage 202 can also play a role in heat preservation, which is more practical. Furthermore, the thermal insulation cage 202 and several sliding shafts 205 can play a certain protective role, which can prevent external collisions from directly acting on the surface of the PTC heating plate 101.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A PTC heater with a temperature control device, comprising a heater assembly (1), characterized in that The heater component (1) is wrapped with a heat preservation component (2) on the outside, and the heater component (1) comprises a PTC heating plate (101), a regulating plate (102) is fixedly mounted on one side of the PTC heating plate (101), a tail plate (103) is fixedly mounted on the other side of the PTC heating plate (101), and a docking magnetic patch (104) is fixedly mounted on a side of the tail plate (103) close to the PTC heating plate (101); The heat preservation component (2) comprises a connecting plate (201), a heat preservation cage (202) is fixedly mounted on one side of the connecting plate (201), an adsorption magnetic plate (203) is fixedly mounted on one side of the heat preservation cage (202) away from the connecting plate (201), two insertion holes (204) are provided at the edges around the front side of the adsorption magnetic plate (203), and a sliding shaft (205) is inserted into each of the plurality of insertion holes (204).
2. The PTC heater with a temperature control device according to claim 1, characterized in that: A plurality of the sliding shafts (205) are arranged between the regulating plate (102) and the tail plate (103), and two ends of the sliding shafts (205) are respectively fixedly connected to a side surface of the regulating plate (102) and a side surface of the tail plate (103).
3. The PTC heater with a temperature control device according to claim 1, characterized in that: A circular shaft (106) is fixedly mounted on the top surface of the regulating plate (102), and a rotating plate (107) is rotatably sleeved on the top of the side surface of the circular shaft (106).
4. The PTC heater with a temperature control device according to claim 3, characterized in that: A threaded hole is provided on the top surface of the rotating plate (107) at one side away from the circular shaft (106), and a limiting screw (108) is threadedly inserted into the threaded hole.
5. The PTC heater with a temperature control device according to claim 1, characterized in that: A regulating button (105) is provided on a side of the regulating plate (102) away from the PTC heating plate (101).
6. The PTC heater with a temperature control device according to claim 1, characterized in that: The opposing surfaces of the adsorption magnetic tile plate (203) and the docking magnetic tile (104) are arranged in a manner such that opposite poles attract each other.
Citation Information
Patent Citations
PTC heater with temperature control device
CN217486665U