Electronic surface-mounted component counting device
By designing an electronic patch element counting device including tilt and vibration separation, chute movement and high-speed camera counting, the problems of slow counting speed and low accuracy of electronic patch element in the prior art are solved, and fast and accurate counting is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202420509493.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-15
AI Technical Summary
When counting patch components stored in large quantities of bulk parts, the existing electronic patch element counting devices are slow and have low accuracy, especially in the fact that patch components stored in bulk parts cannot be counted quickly and accurately.
An electronic patch element counting device is designed, including a box, a funnel, a first box, a vibrating motor, a second box, a slide chute, a high-speed camera and a light emitting plate. The electronic patch elements are separated by the inclination of the first box and the vibration of the vibrating motor, and the multiple patch elements are moved simultaneously by the sliding grooves, and the counting speed and accuracy are improved through the high-speed camera and the light-emitting plate.
It realizes rapid and accurate counting of electronic patch components, significantly improves production efficiency, and brings significant production efficiency improvements to the electronic manufacturing industry.
Smart Images
Figure CN222692185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic patch component counting, in particular to an electronic patch component counting device. Background Art
[0002] With the rapid development of the electronics industry, the production efficiency and quality requirements of electronic components are getting higher and higher. Especially in the production process of patch components, accurate and fast counting has become the key to improving production efficiency. The existing technology has problems such as slow speed and low accuracy in counting patch components. Especially for patch components stored in bulk, there is currently no device that can quickly and accurately count them.
[0003] When existing electronic patch component counting devices count a large number of patch components stored in the form of loose parts, the patch components are prone to pile up, thereby affecting the accuracy of patch component counting; and the moving channel in the patch component counting device can usually only allow the patch components to pass through one by one, resulting in a slow speed of the patch component counting device, affecting the efficiency of patch component counting. Utility Model Content
[0004] The purpose of the utility model is to provide an electronic patch component counting device to overcome the above-mentioned defects in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electronic patch component counting device, comprising a box body, a funnel is fixedly provided on the upper end of the box body, a first box body is fixedly provided on the upper inner side of the box body at an angle, the lower part of the funnel is located inside the first box body, a vibration motor is installed on the lower side of the first box body, a second box body is installed on the inclined lower end of the first box body, a plurality of vertical plates are fixedly provided inside the second box body, a plurality of slide grooves are provided inside the second box body separated by a plurality of vertical plates, a cover plate is fixedly provided on the upper side of the second box body, a connecting frame is fixedly provided between the first box body and the second box body, a high-speed camera is installed inside the box body above the second box body, and a storage box is provided inside the box body below the inclined lower end of the second box body.
[0006] Preferably, a feed opening is provided at the inclined lower end of the first box body, and the feed opening is connected to the interior of the second box body via a connecting frame.
[0007] Preferably, the second box body, the plurality of vertical plates and the cover plate are all transparent acrylic plates, and a light-emitting plate is fixedly provided inside the box body at an angle below the second box body.
[0008] Preferably, the size (width or thickness) of each of the slide grooves is slightly larger than the largest side of the electronic patch element. The slide grooves are formed into a closed channel by the size (width or thickness) of the slide grooves being slightly larger than the largest side of the electronic patch element, and the upper and lower ends of the slide grooves are connected through the second box body and the cover plate to prevent the electronic patch element from leaking out.
[0009] Preferably, a side panel is installed on one side of the box body, and a control panel is provided on the side panel.
[0010] Preferably, a baffle is fixedly and obliquely provided inside the first box body, and the oblique lower end of the baffle is located on the upper side of the feed opening.
[0011] Preferably, a motor is installed on one side of the first box body, and an elliptical block is sleeved on the output end of the motor. A rotating plate is rotatably provided at the lower end of the funnel, and a first connecting rod is fixedly provided on one side of the rotating plate. A connecting plate is rotatably provided at one end of the first connecting rod that deviates from the rotating plate, and a second connecting rod is connected between one side of the connecting plate and one side of the elliptical block, one end of the second connecting rod is in rotational contact with the elliptical block, and the other end of the second connecting rod is in rotational contact with the connecting plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model can firstly form a closed channel by covering the upper and lower ends of the slide groove with a size (width or thickness) slightly larger than the maximum single-side of the electronic patch component through the second box body and the cover plate, so that the electronic patch components can move one by one in the slide groove, thereby improving the accuracy of counting the electronic patch components; then, a plurality of slide grooves are arranged inside the second box body, so that a plurality of electronic patch components can move in the second box body at the same time, so as to improve the efficiency of counting the electronic patch components; finally, the light-emitting panel emits light to provide background light, so that the patch components in the second box body can form shadows to be photographed by the high-speed camera, which significantly improves the speed and accuracy of counting the electronic patch components and brings about a significant improvement in production efficiency for the electronics manufacturing industry.
[0014] The utility model can firstly vibrate the first box body by arranging the first box body in an inclined manner and cooperating with a vibration motor, thereby vibrating and separating the electronic patch components piled together inside the first box body; then shield the electronic patch components by a baffle to prevent the electronic patch components from escaping from the first box body; then, the height of the electronic patch components is limited by a feed opening and a connecting frame to prevent the electronic patch components from piling up together and entering the second box body, which is beneficial to improving the speed and accuracy of counting the electronic patch components.
[0015] The utility model can count the electronic patch components through the control system in the control panel; when the number of electronic patch components falling into the storage box reaches the number set in the control system in the control panel, the motor stops, so that the electronic patch components in the funnel cannot fall, so that the staff can take out the electronic patch components in the storage box for packaging, thereby realizing the function of packaging the set number of electronic patch components. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further explained below with reference to the accompanying drawings and embodiments:
[0017] Figure 1 It is an isometric structural schematic diagram of the internal structure of the box body in the utility model.
[0018] Figure 2 It is a schematic diagram of the top view structure of the utility model.
[0019] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle.
[0020] Figure 4 It is an isometric structural schematic diagram of the funnel and the rotating plate related structure in the utility model.
[0021] Figure 5 It is an isometric structural schematic diagram of the second box body in the utility model.
[0022] In the figure, the box body 10, the side panel 11, the control panel 12, the first box body 13, the vibration motor 14, the second box body 15, the vertical plate 16, the slide 17, the cover plate 18, the high-speed camera 19, the light-emitting panel 20, the storage box 21, the baffle 22, the discharge port 23, the funnel 24, the rotating plate 25, the motor 26, the elliptical block 27, the connecting plate 28, the first connecting rod 29, the second connecting rod 30, and the connecting frame 31. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the relevant literature, and several embodiments of the present invention are provided. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0025] See also Figure 1-5 The utility model provides a technical solution: an electronic patch component counting device, including a box body 10, a funnel 24 is fixedly provided on the upper end of the box body 10, a first box body 13 is fixedly provided on the upper inner side of the box body 10 at an angle, the lower part of the funnel 24 is located inside the first box body 13, a vibration motor 14 is installed on the lower side of the first box body 13, a second box body 15 is installed on the inclined lower end of the first box body 13, a plurality of vertical plates 16 are fixedly provided inside the second box body 15, a plurality of slide grooves 17 are provided inside the second box body 15 separated by the plurality of vertical plates 16, a cover plate 18 is fixedly provided on the upper side of the second box body 15, a connecting frame 31 is fixedly provided between the first box body 13 and the second box body 15, a high-speed camera 19 is installed on the upper part of the box body 10 located above the second box body 15, and a storage box 21 is provided on the lower part of the box body 10 located below the inclined lower end of the second box body 15.
[0026] Further, such as Figure 4 As shown, a feed opening 23 is provided at the inclined lower end of the first box body 13, and the feed opening 23 is connected to the interior of the second box body 15 through a connecting frame 31.
[0027] Further, such as Figure 2-4 As shown, the second box body 15 , the plurality of vertical plates 16 and the cover plate 18 are all made of transparent acrylic plates, and a light-emitting panel 20 is fixedly disposed inside the box body 10 at an angle below the second box body 15 .
[0028] Furthermore, the width of each slide groove 17 is slightly larger than the maximum side of the electronic patch component.
[0029] Further, such as Figure 1 As shown, a side panel 11 is installed on one side of the box body 10, and a control panel 12 is provided on the side panel 11.
[0030] Further, such as Figure 2-4 As shown, a baffle 22 is fixedly and obliquely disposed inside the first box body 13, and the oblique lower end of the baffle 22 is located on the upper side of the discharge port 23.
[0031] Further, such as Figure 5As shown, a motor 26 is installed on one side of the first box body 13, and an elliptical block 27 is sleeved on the output end of the motor 26. A rotating plate 25 is rotatably provided at the lower end of the funnel 24, and a first connecting rod 29 is fixedly provided on one side of the rotating plate 25. A connecting plate 28 is rotatably provided at one end of the first connecting rod 29 that deviates from the rotating plate 25. A second connecting rod 30 is connected between one side of the connecting plate 28 and one side of the elliptical block 27, and one end of the second connecting rod 30 is in rotational contact with the elliptical block 27, and the other end of the second connecting rod 30 is in rotational contact with the connecting plate 28.
[0032] When in use, the staff puts a large number of electronic patch components into the funnel 24. At this time, the motor 26 starts to drive the elliptical block 27 to rotate. The rotation of the elliptical block 27 drives the connecting plate 28 to swing through the second connecting rod 30. The connecting plate 28 swings through the first connecting rod 29 to drive the rotating plate 25 to swing up and down repeatedly; when the rotating plate 25 swings downward, the funnel 24 opens, and the funnel 24 opens to allow the electronic patch components to fall into the first box body 13; then, the electronic patch components are tilted and guided by the tilted arrangement of the first box body 13, so that the electronic patch components move tilted downward, and at this time, the vibration motor 14 starts to vibrate the first box body 13. The vibration of the first box body 13 cooperates with the tilted arrangement to vibrate and separate the stacked electronic patch components, so that the electronic patch components can be dispersed and moved tilted downward.
[0033] Next, the electronic patch components enter the plurality of slide slots 17 through the feed port 23 and the connection frame 31. At this time, the light provides background light, so that the electronic patch components in the second box body 15 can form shadows to be photographed by the high-speed camera 19. The images photographed by the high-speed camera 19 are transmitted to the control system in the control panel 12 to count the electronic patch components. The electronic patch components passing through the second box body 15 fall into the storage box 21 for storage. Among them, the control panel 12 receives the pictures from the high-speed camera 19, and uses the image processing algorithm to count and analyze the shadows generated when the patch components pass through the second box body 15, and provides a user interface and data output according to the analysis results of the image processing unit, so as to facilitate the operator to monitor and manage the production process.
[0034] When counting and packaging are required, the image captured by the high-speed camera 19 is transmitted to the control system in the control panel 12, and the control system in the control panel 12 counts the electronic patch components. When the number of electronic patch components falling into the storage box 21 reaches the number set in the control system in the control panel 12, the motor 26 stops, so that the electronic patch components in the funnel 24 cannot fall, so that the staff can take out the electronic patch components in the storage box 21 for packaging, thereby realizing the packaging of the set number of electronic patch components.
[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the appended claims and their equivalents.
Claims
1. An electronic patch component counting device, comprising a box (10), characterized in that: A funnel (24) is fixedly provided at the upper end of the box body (10), a first box body (13) is fixedly provided at an angle on the upper side of the box body (10), the lower part of the funnel (24) is located inside the first box body (13), a vibration motor (14) is installed at the lower side of the first box body (13), a second box body (15) is installed at the inclined lower end of the first box body (13), a plurality of vertical plates (16) are fixedly provided inside the second box body (15), a plurality of slide grooves (17) are provided inside the second box body (15) through the plurality of vertical plates (16), a cover plate (18) is fixedly provided at the upper side of the second box body (15), a connection frame (31) is fixedly provided between the first box body (13) and the second box body (15), a high-speed camera (19) is installed inside the box body (10) and is located above the second box body (15), and a storage box (21) is provided inside the box body (10) and is located below the inclined lower end of the second box body (15).
2. The electronic patch component counting device according to claim 1, characterized in that: A feed opening (23) is provided at the inclined lower end of the first box body (13), and the feed opening (23) is connected to the interior of the second box body (15) via a connecting frame (31).
3. The electronic patch component counting device according to claim 1, characterized in that: The second box body (15), the plurality of vertical plates (16) and the cover plate (18) are all made of transparent acrylic plates, and a light-emitting panel (20) is fixedly provided inside the box body (10) at an angle below the second box body (15).
4. The electronic patch component counting device according to claim 1, characterized in that: The size of each of the slide grooves (17) is slightly larger than the largest side of the electronic patch component.
5. The electronic patch component counting device according to claim 1, characterized in that: A side panel (11) is installed on one side of the box body (10), and a control panel (12) is provided on the side panel (11).
6. The electronic patch component counting device according to claim 2, characterized in that: A baffle (22) is fixedly and obliquely disposed inside the first box body (13), and the oblique lower end of the baffle (22) is located on the upper side of the feed opening (23).
7. The electronic patch component counting device according to claim 1, characterized in that: A motor (26) is installed on one side of the first box body (13), and an elliptical block (27) is sleeved on the output end of the motor (26). A rotating plate (25) is rotatably provided at the lower end of the funnel (24), and a first connecting rod (29) is fixedly provided on one side of the rotating plate (25). A connecting plate (28) is rotatably provided on one end of the first connecting rod (29) that deviates from the rotating plate (25). A second connecting rod (30) is connected between one side of the connecting plate (28) and one side of the elliptical block (27), and one end of the second connecting rod (30) is in rotational contact with the elliptical block (27), and the other end of the second connecting rod (30) is in rotational contact with the connecting plate (28).