A wear-resistant rubber-coated drum for magnetic separator using aluminum nitride composite ceramic sheets

By setting up a clad layer, rubber spring column, outer ceramic reinforcement layer and diverting rib plate on the magnetic separator drum, a ceramic reinforcement structure is formed, which solves the problem of the colloid in the base drum that is prone to aging and wear, and achieves higher wear resistance and service life.

CN222694970UActive Publication Date: 2025-04-01鞍山佳一新材料科技有限公司
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Patent Information

Application Number
CN202420898556.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-04-01
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The base roller colloid is on the outside and is susceptible to environmental moisture erosion and material friction contact, resulting in aging and local wear and leakage, and has service life limitations.

Method used

A wear-resistant magnetic separator glue-encapsulated roller using aluminum nitride composite ceramic sheet is designed. By setting up a wrap layer, a rubber spring column, an outer ceramic reinforcement layer and a diverting rib plate, a ceramic reinforcement structure is formed to improve wear resistance and aging resistance.

Benefits of technology

It effectively improves the service life of the drum cylinder, enhances wear resistance and aging resistance, avoids local wear and leakage, and is suitable for a variety of processing environments and materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnetic separator accessories, and in particular to a wear-resistant magnetic separator rubber-coated drum using aluminum nitride composite ceramic sheets, comprising a drum body, the left and right sides of the drum body are fixedly connected with packaging side plates, a rotating rod is installed through the center of the surface of the packaging side plate, and stabilizing seats are sleeved and installed on the left and right sides of the surface of the rotating rod, the outer ring of the drum body is fixedly installed with diverter ribs, and the drum body includes a drum base, and the outer ring of the drum base is fixedly installed with a rubber coating. The utility model has the advantages of ceramic reinforcement by providing a rubber coating layer, a rubber spring column, an outer ceramic reinforcement layer and a diverter rib, and can utilize the diverter rib and the outer ceramic reinforcement layer to be on the outside of the equipment, in contact with various materials and environmental moisture, so as to have better wear resistance and aging resistance, and the rubber coating layer and the rubber coating layer cooperate to buffer and absorb the force transmitted by the collision of the materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic separator accessories, in particular to a wear-resistant rubber-coated roller of a magnetic separator using an aluminum nitride composite ceramic sheet. Background Art

[0002] Magnetic separator is a mineral separation equipment that uses the magnetic difference of minerals to separate them in a magnetic field. It is widely used in resource recycling, wood industry, mining industry, kiln industry, chemical or food industry. Among them, the drum is one of the indispensable parts of the magnetic separator, which is used to separate the magnetic substances in the material by using the magnetic field.

[0003] In order to increase the service life of the basic drum, it is generally protected by rubber coating. However, the colloid is on the outside. Not only is it easily corroded by environmental moisture due to being in the air for a long time, but it is also easily aged due to friction contact with various materials. It is also prone to local wear and leakage, which has certain limitations. In order to solve the above technical problems, we have designed a wear-resistant magnetic separator rubber-coated drum using aluminum nitride composite ceramic sheets. Utility Model Content

[0004] The purpose of the utility model is to provide a wear-resistant magnetic separator rubber-coated drum using aluminum nitride composite ceramic sheets, which has the advantage of ceramic reinforcement and solves the problem that the basic drum colloid is on the outside, which is not only easily corroded by environmental moisture when exposed to the air for a long time, but also easily aged due to friction contact with various materials, and is also prone to local wear and leakage, which has certain limitations.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber-coated drum of a wear-resistant magnetic separator using aluminum nitride composite ceramic sheets, comprising a drum body, the left and right sides of the drum body are fixedly connected with packaging side plates, a rotating rod is installed through the center of the surface of the packaging side plate, and stable seats are sleeved on the left and right sides of the surface of the rotating rod, the outer ring of the drum body is fixedly installed with diverter ribs, the drum body comprises a drum base layer, the outer ring of the drum base layer is fixedly installed with a rubber coating layer, and the outer ring of the rubber coating layer is fixedly sleeved with an outer ceramic reinforcement layer.

[0006] Preferably, a rubber spring column is installed between the outer ceramic reinforcement layer and the cylinder base layer, and two ends of the rubber spring column are fixedly connected to the inner wall of the outer ceramic reinforcement layer and the outer ring of the cylinder base layer respectively.

[0007] Preferably, the number of the rubber spring columns is several and they are distributed around between the cylinder base layer and the outer ceramic reinforcement layer, and the surface of the rubber coating layer is penetrated by mounting holes for use with the rubber spring columns.

[0008] Preferably, the rubber coating layer is made of polyurethane, the rubber spring column is made of high-cis-butadiene rubber, and the outer ceramic reinforcement layer is made of the same material as the diverter rib, and both are aluminum nitride ceramics.

[0009] Preferably, the number of the diversion ribs is several and they are evenly distributed on the outer ring of the drum body, and the surface of the rotating rod is movably connected to the stabilizing seat through a bearing.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0011] The utility model has the advantages of ceramic reinforcement by arranging a rubber coating layer, a rubber spring column, an outer ceramic reinforcement layer and a diversion rib plate. The diversion rib plate and the outer ceramic reinforcement layer can be located on the outside of the equipment to contact various materials and environmental moisture, so the wear resistance and aging resistance are better. The rubber coating layer and the rubber coating layer cooperate to buffer and absorb the force transmitted by the collision of the materials, thereby effectively ensuring the service life of the cylinder base. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a sectional stereoscopic diagram of the structure of the utility model;

[0014] Figure 3 This is a sectional stereoscopic view of the utility model when the drum body is separated.

[0015] In the figure: 1. drum body; 101. drum body base; 102. rubber coating layer; 103. rubber spring column; 104. outer ceramic reinforcement layer; 2. diverter ribs; 3. packaging side plates; 4. stabilizing seat; 5. rotating rod. DETAILED DESCRIPTION

[0016] See also Figure 1-Figure 3A rubber-coated drum for a wear-resistant magnetic separator using aluminum nitride composite ceramic sheets comprises a drum body 1, and packaging side plates 3 are fixedly connected to the left and right sides of the drum body 1. By setting the packaging side plates 3, the left and right sides of the drum body 1 can be packaged to prevent materials from entering the drum body 1 and meet the installation requirements of the rotating rod 5. A rotating rod 5 is installed through the center of the surface of the packaging side plate 3, and a stabilizing seat 4 is sleeved on the left and right sides of the surface of the rotating rod 5. A diverter rib 2 is fixedly installed on the outer ring of the drum body 1. The drum body 1 comprises a drum base 101, and a rubber coating layer 102 is fixedly installed on the outer ring of the drum base 101. By setting the rubber coating layer 102, it has the advantages of high elasticity, low temperature resistance and shock absorption, and can effectively buffer and absorb the vibration transmitted by the outer ceramic reinforcement layer 104, thereby ensuring the service life of the cylinder base 101. The outer ring fixing sleeve of the rubber coating layer 102 is provided with an outer ceramic reinforcement layer 104. By setting the outer ceramic reinforcement layer 104, it has electrical insulation, corrosion resistance, wear resistance, low thermal expansion coefficient and good fracture toughness, and can play a good wear-resistant protection role as an outer layer, effectively improving the service life of the drum body 1, and the corrosion-resistant property can effectively resist the erosion of acid and alkali corrosive media, and is well suitable for a variety of processing environments and a variety of processing materials;

[0017] See also Figure 3 A rubber spring column 103 is installed between the outer ceramic reinforcement layer 104 and the cylinder base layer 101, and the two ends of the rubber spring column 103 are fixedly connected to the inner wall of the outer ceramic reinforcement layer 104 and the outer ring of the cylinder base layer 101 respectively;

[0018] See also Figure 3 The number of rubber spring columns 103 is several and they are distributed around between the cylinder base layer 101 and the outer ceramic reinforcement layer 104. By setting the rubber spring columns 103, it has the advantages of high elasticity, low temperature resistance, low heat generation and good flexibility resistance. It can be evenly distributed between the cylinder base layer 101 and the outer ceramic reinforcement layer 104, and cooperate with the rubber coating layer 102 to achieve the effect of double shock absorption protection. The surface of the rubber coating layer 102 is penetrated with mounting holes used in conjunction with the rubber spring columns 103;

[0019] The material of the rubber layer 102 is polyurethane, the material of the rubber spring column 103 is high cis-butadiene rubber, and the outer ceramic reinforcement layer 104 is made of the same material as the diverter rib 2 and is aluminum nitride ceramic;

[0020] See also Figure 1 and Figure 2The number of the diverter ribs 2 is several and they are evenly distributed on the outer ring of the drum body 1. By setting the diverter ribs 2, the outer space of the drum body 1 can be divided to transmit the material step by step, which is beneficial to the magnetic separation process. The surface of the rotating rod 5 is movably connected with the stabilizing seat 4 through the bearing. By setting the stabilizing seat 4, the drum body 1 and the rotating rod 5 can be stably installed in a suitable position with the cooperation of bolts, and the flexible rotation requirements of the drum body 1 and the rotating rod 5 can be met.

[0021] When in use, all components are in the initial installation state, and the stabilizing seat 4 is fixed in the appropriate position with the bolts to ensure the rotational stability of the drum body 1 and the rotating rod 5. By setting the rubber coating layer 102, it has the advantages of high elasticity, low temperature resistance and shock absorption, and can effectively buffer and absorb the vibration transmitted by the external ceramic reinforcement layer 104 to ensure the service life of the drum base layer 101. By setting the rubber spring column 103, it has the advantages of high elasticity, low temperature resistance, low heat generation and good flexibility resistance, and can be evenly distributed between the drum base layer 101 and the external ceramic reinforcement layer 104, and cooperate with the rubber coating layer 102 to achieve the effect of double shock absorption protection. By setting the external ceramic reinforcement layer 104, it has electrical insulation, corrosion resistance, wear resistance, low thermal expansion coefficient and good fracture toughness, and can play a good wear-resistant protection role as an outer layer, effectively improving the service life of the drum body 1, and the corrosion-resistant characteristics can effectively resist the erosion of acid and alkali corrosive media, and is well suitable for a variety of processing environments and a variety of processing materials.

[0022] To sum up: the rubber-coated drum of the wear-resistant magnetic separator using aluminum nitride composite ceramic sheets solves the problem that the basic drum colloid is on the outside, which is not only easily corroded by environmental moisture due to being in the air for a long time, but also easily aged due to friction contact with various materials, and is also prone to local wear and leakage, and has certain restrictive problems by arranging the rubber-coated layer 102, the rubber spring column 103, the outer ceramic reinforcement layer 104 and the diverter rib 2.

Claims

1. A wear-resistant magnetic separator rubber-coated drum using aluminum nitride composite ceramic sheets, comprising a drum body (1), characterized in that: The left and right sides of the drum body (1) are fixedly connected with packaging side plates (3), a rotating rod (5) is installed through the center of the surface of the packaging side plate (3), and the left and right sides of the surface of the rotating rod (5) are sleeved with stabilizing seats (4), the outer ring of the drum body (1) is fixedly installed with a diversion rib (2), and the drum body (1) includes a drum base (101), the outer ring of the drum base (101) is fixedly installed with a rubber coating layer (102), and the outer ring of the rubber coating layer (102) is fixedly sleeved with an outer ceramic reinforcement layer (104).

2. The wear-resistant rubber-coated drum of a magnetic separator using aluminum nitride composite ceramic sheets according to claim 1 is characterized in that: A rubber spring column (103) is installed between the outer ceramic reinforcement layer (104) and the cylinder base layer (101), and two ends of the rubber spring column (103) are fixedly connected to the inner wall of the outer ceramic reinforcement layer (104) and the outer ring of the cylinder base layer (101) respectively.

3. The wear-resistant rubber-coated drum of a magnetic separator using aluminum nitride composite ceramic sheets according to claim 2 is characterized in that: The rubber spring columns (103) are in a plurality and are distributed around the cylinder base layer (101) and the outer ceramic reinforcement layer (104). The surface of the rubber coating layer (102) is provided with mounting holes for use with the rubber spring columns (103).

4. The wear-resistant rubber-coated drum of a magnetic separator using aluminum nitride composite ceramic sheets according to claim 2 is characterized in that: The rubber coating (102) is made of polyurethane, the rubber spring column (103) is made of high-cis-butadiene rubber, and the outer ceramic reinforcement layer (104) is made of the same material as the diverter rib (2), both of which are aluminum nitride ceramics.

5. The wear-resistant rubber-coated drum of a magnetic separator using aluminum nitride composite ceramic sheets according to claim 1 is characterized in that: The number of the flow dividing ribs (2) is several and they are evenly distributed on the outer ring of the drum body (1); the surface of the rotating rod (5) is movably connected to the stabilizing seat (4) via a bearing.