Iron chips, aluminum chips, copper chips dehydrator
By using filter cloth and cleaning components in iron, aluminum and copper chip dehydrators, the problem of incomplete filtration of fine chips in the prior art is solved, and the complete filtration of chips and efficient reuse of coolant is achieved.
Patent Information
- Application Number
- CN202421380341.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-14
AI Technical Summary
When existing iron, aluminum and copper chip dehydrators are centrifuged and dehydrated, the fine chips still cannot be completely filtered, causing the coolant to affect the processing of parts when reused.
A dehydrator including a centrifuge, a fixing rack, a cleaning assembly and a filter cloth is designed. The filtering effect of the filter cloth is ensured by setting the filter cloth at the bottom of the fixing rack and equipped with a cleaning assembly, including a servo motor, a reciprocating screw, a limiting rod and a brush.
Complete filtering of iron, aluminum and copper chips is achieved, ensuring the reusable quality of coolant and avoiding damage to processed parts.
Smart Images

Figure CN222695011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of parts processing equipment, in particular to an iron scrap, aluminum scrap, and copper scrap dehydrator. Background Art
[0002] The iron chips, copper chips and aluminum chips generated during the metal processing process are generally mixed with the coolant, and in the processing equipment, the chips cannot be completely dehydrated after being stationary for a period of time, so a dehydrator is needed.
[0003] However, the existing dehydrator adopts centrifugal dehydration, and only relies on the filter screen on the inner wall of the centrifuge. Smaller chips will still flow out with the coolant, and the filtration is incomplete. Therefore, when the coolant is reused, it will affect the reuse or even damage the processed parts. Utility Model Content
[0004] In order to overcome the shortcoming of incomplete filtration of fine chips, a dehydrator is provided which can completely filter iron chips, aluminum chips and copper chips.
[0005] The iron scrap, aluminum scrap and copper scrap dehydrator comprises a centrifuge, a fixed frame, a cleaning component and a filter cloth a. The top of the fixed frame is fixedly connected to the centrifuge, and the discharge port of the centrifuge faces the fixed frame. The filter cloth a is fixedly connected to the middle of the bottom of the fixed frame and is located directly below the discharge port of the centrifuge. A cleaning component for cleaning the filter cloth a is arranged on the fixed frame to ensure the filtering effect of the filter cloth a.
[0006] Furthermore, the cleaning component includes a servo motor, a reciprocating screw, a limit rod and a brush. The servo motor is fixedly connected to the rear end of the fixed frame, the reciprocating screw is rotatably connected to the fixed frame, one end of which is fixedly connected to the output shaft of the servo motor, the limit rod is fixedly connected to the front end of the fixed frame, the rear end of the brush is threadedly connected to the reciprocating screw, the front end is slidably connected to the limit rod, and the bottom is in contact with the filter cloth a.
[0007] Furthermore, it also includes an oil-water tank, a filter cloth b and a tank cover. The oil-water tank is slidably connected to the left and right ends of the bottom of the fixed frame, the filter cloth b is placed in the oil-water tank, and the tank cover is threadedly connected to the bottom of the oil-water tank.
[0008] Furthermore, a water baffle is included, and the water baffle is arranged on the front and rear sides of the top surface of the bottom of the fixing frame.
[0009] Furthermore, it also includes a handle and an anti-skid pad. The handle is fixedly connected to the front end of the oil and water tank, and the anti-skid pad is sleeved on the handle.
[0010] Furthermore, it also includes an observation window and a slag cleaning plate. The observation window is arranged in the middle of the front end of the oil and water tank. The slag cleaning plate is fixedly connected to the left and right sides of the top surface of the bottom of the fixing frame for cleaning the brush.
[0011] The beneficial effects of the utility model are:
[0012] 1. The utility model completely blocks the passage of solids through the filter cloth a, thereby realizing solid-liquid separation and the purpose of completely filtering chips, and drives the brush to clean the filter cloth a through the reciprocating screw to ensure the filtering effect of the filter cloth a.
[0013] 2. The utility model can collect the coolant that has not been filtered in time through the oil and water tanks on the left and right sides, thereby solving the filtering pressure at a large flow rate and achieving the purpose of ensuring the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 The utility model is a three-dimensional structural schematic diagram of the reciprocating screw rod, the servo motor and the brush.
[0016] Figure 3 It is a three-dimensional structural sectional view of the oil and water tank and the tank cover of the utility model.
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the observation window, anti-slip mat and slag cleaning plate of the utility model.
[0018] The names and serial numbers of the parts in the figure are: 1_centrifuge, 2_fixed frame, 3_servo motor, 4_reciprocating screw, 5_limit rod, 6_brush, 7_filter cloth a, 8_oil and water tank, 9_filter cloth b, 10_tank cover, 11_handle, 12_water baffle, 13_observation window, 14_anti-slip mat, 15_slag cleaning plate. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Embodiment: Iron chips, aluminum chips, copper chips dehydrator, such as Figure 1 and Figure 2 As shown, it includes a centrifuge 1, a fixing frame 2, a cleaning component and a filter cloth a7. The top of the fixing frame 2 is fixed to the front end of the centrifuge 1 by bolts, and the discharge port of the centrifuge 1 faces the fixing frame 2. The filter cloth a7 is fixed to the middle of the bottom of the fixing frame 2 and is located directly below the discharge port of the centrifuge 1. A cleaning component for cleaning the filter cloth a7 is provided on the fixing frame 2 to ensure the filtering effect of the filter cloth a7.
[0021] like Figure 2As shown, the cleaning assembly includes a servo motor 3, a reciprocating screw 4, a limiting rod 5 and a brush 6. The servo motor 3 is fixed to the right side of the rear end of the bottom of the fixed frame 2 by bolts. The left end of the reciprocating screw 4 is rotatably connected to the fixed frame 2, and the right end is welded to the output shaft of the servo motor 3. The limiting rod 5 is welded to the front end of the fixed frame 2. The rear end of the brush 6 is threadedly connected to the reciprocating screw, and the front end is slidably connected to the limiting rod 5, and the bottom is in contact with the filter cloth a7. The lengths of the reciprocating screw 4 and the limiting rod 5 are greater than the length of the filter cloth a7, so the brush 6 can completely clean the filter cloth a7.
[0022] After the staff pours the chips into the centrifuge 1, the centrifuge 1 is turned on for solid-liquid separation. Most of the chips remain in the centrifuge 1, and the fine chips flow out with the coolant through the discharge port of the centrifuge 1 and fall on the filter cloth a7. A container is placed under the filter cloth a7 to collect the coolant. Since the filter cloth a7 has no holes, it can only be penetrated by liquid, so the chips are completely left on the filter cloth a7. At the same time, the servo motor 3 is turned on, and the brush 6 is driven by the reciprocating screw to reciprocate on the limit rod 5, so as to sweep the filter cloth a7, expand the filtering area and clean the chips, so that the chips are gathered on the left and right sides of the filter cloth a7, thereby ensuring the filtering effect in the middle of the filter cloth a7. When the coolant no longer flows out of the discharge port, the centrifuge 1 is turned off. When there is no coolant on the filter cloth a7, the servo motor 3 is turned off, and the chips are taken out and the filter cloth a7 is cleaned to complete the solid-liquid separation.
[0023] like Figure 3 As shown, it also includes an oil-water tank 8, a filter cloth b9 and a tank cover 10. The oil-water tank 8 is slidably connected to the left and right ends of the bottom of the fixed frame 2, the filter cloth b9 is placed in the oil-water tank 8, and the tank cover 10 is threadedly connected to the bottom of the oil-water tank 8.
[0024] At the beginning, when the coolant flow is large, it will be pushed to both sides by the brush 6 and flow into the oil and water tanks 8 on the left and right sides. The filter cloth b9 can also filter fine chips, so that at the beginning of separation, the coolant will not overflow the filter cloth a7, and flow directly into the containing container. After the filtration is completed, unscrew the box cover 10 in turn, use the containing container to collect the coolant in the oil and water tank 8, then tighten the box cover 10, take out the oil and water tank 8, and clean the filter cloth b9.
[0025] like Figure 4 As shown, a water baffle 12 is also included, and the water baffle 12 is arranged on the front and rear sides of the top surface of the bottom of the fixing frame 2.
[0026] like Figure 4 As shown, it also includes a handle 11 and an anti-skid pad 14 . The handle 11 is welded to the front end of the oil and water tank 8 , and the anti-skid pad 14 is sleeved on the handle 11 .
[0027] like Figure 4As shown, it also includes an observation window 13 and a slag cleaning plate 15. The observation window 13 is set in the middle of the front end of the oil and water tank 8. The slag cleaning plate 15 is welded to the left and right sides of the top surface of the bottom of the fixing frame 2 for cleaning the brush 6.
[0028] The water baffle 12 can better prevent the coolant from overflowing the filter cloth a7, thereby further ensuring the filtering effect. The handle 11 can be used to push and pull the oil and water tank 8, which makes the operation more convenient. The anti-slip pad 14 can be used to better take and put the oil and water tank 8. The storage volume in the oil and water tank 8 can be directly observed through the observation window 13. A warning line equal to the height of the filter cloth b9 is set, so that it can be intuitively understood whether the height of the coolant exceeds the filter cloth b9. The slag cleaning plate 15 can be used to clean the brush 6 when the brush 6 cleans the filter cloth a7, thereby ensuring the cleaning effect of the brush 6 and then ensuring the filtering effect of the filter cloth a7.
[0029] The technical principles of the embodiments of the present utility model are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present utility model, and cannot be interpreted in any way as limiting the protection scope of the embodiments of the present utility model. Based on the explanations here, technicians in this field can think of other specific implementation methods of the embodiments of the present utility model without creative work, and these methods will fall within the protection scope of the embodiments of the present utility model.
Claims
1. Iron, aluminum and copper scraps dehydrator, characterized by: The invention comprises a centrifuge (1), a fixing frame (2) is arranged at the front end of the centrifuge (1), and the discharge port of the centrifuge (1) faces the fixing frame (2), a filter cloth a (7) is arranged in the middle of the fixing frame (2), and the filter cloth a (7) is located directly below the discharge port of the centrifuge (1), and a cleaning component for cleaning the filter cloth a (7) is arranged on the fixing frame (2) to ensure the filtering effect of the filter cloth a (7).
2. The iron, aluminum and copper scrap dehydrator according to claim 1, characterized in that: The cleaning component comprises a servo motor (3) and a brush (6). The servo motor (3) is arranged at the rear end of the fixed frame (2). A reciprocating screw rod (4) is rotatably connected to the fixed frame (2). One end of the reciprocating screw rod (4) is fixedly connected to the output shaft of the servo motor (3). A limiting rod (5) is arranged at the front end of the fixed frame (2). The rear end of the brush (6) is threadedly connected to the reciprocating screw rod (4), and the front end is slidably connected to the limiting rod (5), and the bottom is in contact with the filter cloth a (7).
3. The iron, aluminum and copper scrap dehydrator according to claim 2, characterized in that: It also includes an oil and water tank (8), a filter cloth b (9) and a tank cover (10), wherein the oil and water tank (8) is slidably connected to the left and right ends of the bottom of the fixing frame (2), the filter cloth b (9) is placed in the oil and water tank (8), and the tank cover (10) is threadedly connected to the bottom of the oil and water tank (8).
4. The iron, aluminum and copper scrap dehydrator according to claim 3, characterized in that: It also includes a water baffle (12), which is arranged on the front and rear sides of the top surface of the bottom of the fixing frame (2).
5. The iron, aluminum and copper scrap dehydrator according to claim 4, characterized in that: It also includes a handle (11) and an anti-skid pad (14), wherein the handle (11) is fixedly connected to the front end of the oil and water tank (8), and the anti-skid pad (14) is sleeved on the handle (11).
6. The iron, aluminum and copper scrap dehydrator according to claim 5, characterized in that: It also includes an observation window (13) and a slag cleaning plate (15), wherein the observation window (13) is arranged in the middle of the front end of the oil-water tank (8), and the slag cleaning plate (15) is arranged on the left and right sides of the top surface of the bottom of the fixing frame (2).