A spring production device

By designing a structure including a transition correction device in the spring production device, the problem of easy stagnation and impact of the straight spring lines during the correction process is solved, and the service life and production efficiency of the correction wheel are improved.

CN222695919UActive Publication Date: 2025-04-01ZHEJIANG ZHENGJIADA SPRING CO LTD
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Patent Information

Application Number
CN202421444652.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-01
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the production process, the existing coil spring devices are less straight and have a large twisting amplitude, which makes the spring straight correction wheel device easily stuck, affecting production efficiency, and frequent impacts lead to a lower service life of the correction wheel.

Method used

A spring production device including a transition correction device is designed, and the device is equipped with a transition correction device on both sides of the spring linear transmission device. The transition correction device consists of a transition correction bracket, a motor, a spindle, a transition correction wheel, a universal coupling and a spindle buffer device. The impact of the spindle is reduced through the universal coupling and a spindle buffer device to achieve smooth and stable correction transition.

Benefits of technology

The transition correction device initially corrects the spring straight line, reduces the jamming and impact on the spring straight line correction wheel device, improves the service life of the correction wheel, and improves the production efficiency of the spring production device.

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Abstract

The utility model relates to a spring production device. The technical problem to be solved by the utility model is to provide a spring production device. The technical solution adopted by the utility model includes a spring wire transmission device, a spring straight line correction wheel device, a spring winding positioning column device, a curve gauge device and a cutter device, and a transition correction device. The transition correction device includes a transition correction bracket, a motor, a main shaft, a transition correction wheel, a universal coupling, and a main shaft buffer device. The lower end of the main shaft and the output end of the motor are connected through the universal coupling. The main shaft buffer device includes a buffer seat, a buffer block, a reset spring and a fixing screw. The advantage of the utility model is that the transition correction device can first perform transition correction on the spring straight line, thereby reducing the problems of the spring straight line being stuck and impacting the spring straight line correction wheel device, so that the service life of the spring straight line correction wheel device is improved, and the production efficiency of the spring production device is improved.
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Description

Technical Field

[0001] The utility model relates to a spring production device. Background Art

[0002] A spring production device refers to mechanical equipment specifically used to produce spring products, and the spring coiling device therein is a device specifically used to wind a spring straight line into a coiled spring according to the required size. The spring coiling device generally includes a spring linear transmission device, a spring linear correction wheel device, a spring directional column device connected to the output end of the spring linear transmission device, a curve gauge device and a cutter device. In the actual production process of the existing spring coiling device, it is found that the newly produced spring straight lines have poor straightness and large distortion. When they are trimmed by the spring linear correction wheel device, they are prone to jamming at the spring linear correction wheel device, affecting the overall production efficiency. In addition, due to the excessively large amplitude of the spring straight line, it is easy to cause frequent impacts on the spring linear correction wheel, resulting in a shorter service life. Improvements and optimizations are made in this regard. Utility Model Content

[0003] In order to solve the above problems, the technical problem to be solved by the utility model is to provide a spring production device.

[0004] The technical solution adopted by the utility model spring production device: includes a spring wire transmission device for spring linear conduction, a spring linear correction wheel device, a spring winding positioning column device, a curve gauge device and a cutter device, characterized in that it also includes a transition correction device placed on both sides of the spring wire transmission device and arranged at the front end of the spring linear correction wheel device, the transition correction device includes a transition correction bracket, a motor, a main shaft, a transition correction wheel horizontally rotatably arranged on the main shaft, a universal coupling, and a main shaft buffer device, the lower end of the main shaft and the output end of the motor are connected through the universal coupling, the main shaft buffer device includes a buffer seat, a buffer block, a reset spring and a fixing screw, a buffer seat through hole is provided in the buffer seat, the buffer block is arranged in the buffer seat through hole around an arc interval, the fixing screw passes through the buffer seat and is threadedly connected to the rear end of the buffer block, the reset spring is sleeved on the fixing screw and one end thereof abuts against the rear end of the buffer block, and the other end abuts against the inner wall of the buffer seat through hole, and the front end of the buffer block is provided with a buffer block arc docking interface corresponding to the upper end of the main shaft.

[0005] A guide partition is provided in the through hole of the buffer seat between the two buffer blocks.

[0006] The buffer block is made of rubber.

[0007] The through hole of the buffer seat is a square structure, and the number of the buffer blocks is 4.

[0008] The transition correction bracket is provided with a lower bracket mounting portion for mounting and fixing the motor, and an upper bracket mounting portion provided above the lower bracket mounting portion and used for mounting and fixing the buffer seat. The upper bracket mounting portion is provided with an upper bracket through hole which is communicated with the through hole of the buffer seat and is used for the main shaft to pass through.

[0009] The bottom of the buffer seat is provided with a buffer seat limiting protrusion, and the upper mounting portion of the bracket is provided with a bracket upper limiting opening corresponding to the buffer seat limiting protrusion.

[0010] The advantages of the spring production device of the utility model are: the transition correction device can first perform transition correction on the spring straight line, thereby reducing the jamming and impact problems of the spring straight line on the spring straight line correction wheel device, so that the service life of the spring straight line correction wheel device is improved, and the production efficiency of the spring production device is improved; the universal coupling and the main shaft buffer device cooperate with each other to effectively reduce the impact on the main shaft, so that the correction transition is smooth and stable, and the buffer effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0012] Figure 1 It is a structural schematic diagram of the spring production device of the utility model;

[0013] Figure 2 It is a structural schematic diagram of the transition correction device of the utility model;

[0014] Figure 3 This is an exploded view of the spindle buffer device of the utility model;

[0015] Figure 4 It is a structural schematic diagram of the buffer seat of the utility model;

[0016] Figure 5 It is a structural schematic diagram of the buffer block of the utility model;

[0017] Figure 6 It is a structural schematic diagram of the transition correction bracket of the utility model. DETAILED DESCRIPTION

[0018] like Figure 1-6As shown, the spring production device involved in the utility model comprises a spring wire transmission device 1 for spring linear conduction, a spring linear correction wheel device 2, a spring winding positioning column device 3, a curve gauge device 4 and a cutter device 5, and a transition correction device 6 arranged on both sides of the spring wire transmission device 1 and arranged at the front end of the spring linear correction wheel device 2, the transition correction device 6 comprises a transition correction bracket 8, a motor 9, a main shaft 10, a transition correction wheel 12 horizontally rotatably arranged on the main shaft 10, a universal coupling 11, and a main shaft buffer device 13, the lower end of the main shaft 10 and the output end of the motor 9 are connected through the universal coupling 11, the main shaft buffer device 13 comprises a buffer seat 15, a buffer block 16, a reset spring 18 and a fixing screw 17, the buffer seat 15 is provided with a buffer seat through hole 20, the buffer block 16 The buffer seat through hole 20 is arranged around an arc interval, the fixing screw 17 passes through the buffer seat 15 and is threadedly connected to the rear end of the buffer block 16, the return spring 18 is sleeved on the fixing screw 17 and one end thereof abuts against the rear end of the buffer block 16, and the other end thereof abuts against the inner wall of the buffer seat through hole 20, and the front end of the buffer block 16 is provided with a buffer block arc docking interface 21 corresponding to the upper end of the main shaft 10, the transition correction device 6 can first perform transition correction on the spring straight line, thereby reducing the jamming and impact problems of the spring straight line on the spring straight line correction wheel device 2, so that the service life of the spring straight line correction wheel device 2 is improved, and the production efficiency of the spring production device is improved; the universal coupling 11 and the main shaft buffer device 13 cooperate with each other to effectively reduce the impact on the main shaft, so that the correction transition is smooth and stable, and the buffering effect is good.

[0019] A guide partition plate 22 is provided between the two buffer blocks 16 in the buffer seat through hole 20, so that the buffer block 16 can move more accurately and smoothly when the position of the main shaft 10 changes.

[0020] The buffer block 16 is made of rubber to reduce the wear on the main shaft 10 when it contacts the upper end of the main shaft 10 .

[0021] The buffer seat through hole 20 is a square structure, and the number of the buffer blocks 16 is 4, which can take into account the four directions of front, back, left, and right, and has a better buffering effect.

[0022] The transition correction bracket 8 is provided with a lower bracket mounting portion 24 for mounting and fixing the motor 9, and an upper bracket mounting portion 25 provided above the lower bracket mounting portion 24 and for mounting and fixing the buffer seat 15. The upper bracket mounting portion 25 is provided with an upper bracket through hole 26 which is communicated with the buffer seat through hole 20 and is used for the main shaft 10 to pass through, and the structure is more stable.

[0023] The bottom of the buffer seat 15 is provided with a buffer seat limiting protrusion 28, and the bracket upper mounting portion 25 is provided with a bracket upper limit opening 29 corresponding to the buffer seat limiting protrusion 28, so that the limiting is accurate and the buffer seat 15 is installed firmly and tightly.

[0024] Working process: the spring straight line is transmitted to the transition correction device 6 via the spring wire transmission device 1. Since the straightness of the spring straight line is poor, when the spring straight line is initially corrected by the transition correction wheel 12, the spring straight line causes an impact on the transition correction wheel 12, so that the transition correction wheel 12 transmits the impact to the main shaft 10. The main shaft 10 can swing slightly freely due to the action of the universal joint 11, and the upper end of the main shaft 10 shifts accordingly. Under the action of the buffer block 16 and the return spring 18, the impact from the main shaft 10 can be quickly removed and the main shaft 10 can be quickly returned. On the one hand, the transition correction wheel 12 can self-adjust the spacing when it is subjected to a large impact, thereby not causing jamming during the transmission process. On the other hand, the buffer block 16 and the return spring 18 can make a preliminary correction to the straightness of the spring straight line at a relatively fast speed, thereby reducing the jamming and impact problems caused to it after it enters the spring straight line correction wheel device 2, thereby effectively improving the overall production efficiency.

[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention are included in the protection scope of the present invention.

Claims

1. A spring production device, comprising a spring wire transmission device (1) for spring linear conduction, a spring linear correction wheel device (2), a spring winding positioning column device (3), a curve gauge device (4) and a cutting device (5), characterized in that: The invention also comprises a transition correction device (6) disposed on both sides of the spring wire transmission device (1) and arranged at the front end of the spring linear correction wheel device (2), the transition correction device (6) comprising a transition correction bracket (8), a motor (9), a main shaft (10), a transition correction wheel (12) horizontally rotatably arranged on the main shaft (10), a universal coupling (11), and a main shaft buffer device (13), wherein the lower end of the main shaft (10) and the output end of the motor (9) are connected via the universal coupling (11), and the main shaft buffer device (13) comprises a buffer seat (15), a buffer block (16), a return spring ( The buffer seat (15) is provided with a buffer seat through hole (20), the buffer block (16) is arranged in the buffer seat through hole (20) around a circular arc interval, the fixing screw (17) passes through the buffer seat (15) and is threadedly connected to the rear end of the buffer block (16), the return spring (18) is sleeved on the fixing screw (17) and one end thereof abuts against the rear end of the buffer block (16), and the other end thereof abuts against the inner wall of the buffer seat through hole (20), and the front end of the buffer block (16) is provided with a buffer block circular arc docking interface (21) corresponding to the upper end of the main shaft (10).

2. The spring production device according to claim 1, characterized in that: A guide partition plate (22) is provided between the two buffer blocks (16) in the buffer seat through hole (20).

3. The spring production device according to claim 1, characterized in that: The buffer block (16) is made of rubber.

4. The spring production device according to claim 1, characterized in that: The buffer seat through hole (20) is a square structure, and the number of the buffer blocks (16) is four.

5. The spring production device according to claim 1, characterized in that: The transition correction bracket (8) is provided with a bracket lower mounting portion (24) for mounting and fixing the motor (9), and a bracket upper mounting portion (25) provided above the bracket lower mounting portion (24) and for mounting and fixing the buffer seat (15), wherein the bracket upper mounting portion (25) is provided with a bracket upper through hole (26) which is in communication with the buffer seat through hole (20) and is used for the main shaft (10) to pass through.

6. The spring production device according to claim 5, characterized in that: A buffer seat limiting protrusion (28) is provided at the bottom of the buffer seat (15), and a bracket upper limiting opening (29) corresponding to the buffer seat limiting protrusion (28) is provided on the bracket upper mounting portion (25).