An injection end movement control assembly for a magnesium alloy injection molding machine

By using a magnetic scale to measure the displacement distance of the injection end on a magnesium alloy injection molding machine, the problem of increasing measurement error of existing electronic scales on large machines is solved, and the precise positioning of the injection end and the improvement of injection accuracy is achieved.

CN222695979UActive Publication Date: 2025-04-01NINGBO FREE TRADE ZONE HAITIAN ZHISHENG DIE CASTING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421380740.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-01
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

When the existing electronic rulers measure the displacement distance of injection ends between large and ultra-large magnesium alloy injection molding machines, the error gradually increases, which cannot meet the needs of large magnesium alloy injection molding machines.

Method used

A magnetic scale is used to measure the linear displacement distance of the injection end. The magnetic scale is installed on the fixed seat, and the guide rod is slidably arranged on the fixed seat in the axial direction. The identification end of the magnetic scale is facing the guide rod, and the specific position of the injection end is calculated through the measurement data of the magnetic scale to achieve accurate positioning.

Benefits of technology

Through the accurate measurement of the magnetic scale, the injection accuracy of magnesium alloy injection molding operations can be improved. It is suitable for various types of magnesium alloy injection molding machines, solving the problem of increasing measurement error of electronic scales on large machines.

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Abstract

The utility model discloses an injection end movement control component of a magnesium alloy injection molding machine, and relates to the technical field of injection molding. It includes a guide rod, a magnetic scale, a fixed seat, and an injection end. The injection end is connected to the guide rod, and the movement path of the injection end is parallel to the guide rod. The guide rod is axially slidably arranged on the fixed seat, and the magnetic scale is also installed on the fixed seat and arranged toward the guide rod. The injection end movement control component of a magnesium alloy injection molding machine of the utility model adopts a magnetic scale to measure the linear displacement distance of the injection end, which is not affected by the size of the magnesium alloy injection molding machine and is suitable for various types of magnesium alloy injection molding machines.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding, in particular to an injection end movement control component of a magnesium alloy injection molding machine. Background Art

[0002] With the development of magnesium alloy injection molding technology, the requirements for injection accuracy are becoming higher and higher; existing magnesium alloy injection molding machines basically use electronic rulers to measure the displacement distance of the injection end of the injection molding machine, and calculate and determine the position of the injection end based on the measurement data of the electronic ruler to achieve the purpose of controlling the injection position of the injection end.

[0003] However, as the tonnage and size of magnesium alloy injection molding machines gradually increase, the measurement error of the electronic ruler will gradually increase with the increase of the length of the electronic ruler, making the existing electronic ruler gradually unable to meet the needs of large and extra-large magnesium alloy injection molding machines. Utility Model Content

[0004] The utility model provides an injection end movement control component of a magnesium alloy injection molding machine, which adopts a magnetic scale to measure the linear displacement distance of the injection end. It is not affected by the size of the magnesium alloy injection molding machine and is suitable for various types of magnesium alloy injection molding machines to solve the above technical problems.

[0005] The utility model solves the above-mentioned problem by providing an injection end movement control assembly of a magnesium alloy injection molding machine, comprising a guide rod, a magnetic scale, a fixed seat, and an injection end, wherein the injection end is connected to the guide rod, and the movement path of the injection end is parallel to the guide rod, the guide rod is axially slidably arranged on the fixed seat, and the magnetic scale is also installed on the fixed seat and arranged toward the guide rod.

[0006] Furthermore, a through hole is provided on the fixing seat, and the guide rod is movably inserted into the through hole accordingly.

[0007] Furthermore, it also includes a guide plate, and the fixing seat is installed on the guide plate.

[0008] Furthermore, the guide plate is provided with a strip hole; and further comprises an intermediate connecting rod, one end of which is fixedly connected to the guide rod, and the other end of which passes through the strip hole to be connected to the injection end.

[0009] Furthermore, it also includes a guide bearing sleeved on the middle connecting rod, the guide bearing is also located in the strip hole, and the bearing outer ring of the guide bearing contacts the hole wall of the strip hole.

[0010] Furthermore, the hole wall of the strip-shaped hole and the circumferential outer wall of the bearing outer ring of the guide bearing are both configured as smooth surfaces.

[0011] Furthermore, a proximity switch is provided on the guide plate, and the proximity switch is also connected to a driving mechanism for driving the injection end to move. When the proximity switch identifies the guide rod, it sends a corresponding signal to control the driving mechanism to stop.

[0012] Furthermore, a notch is provided on the fixing seat, and the notch is connected to the through hole, the magnetic scale is fixedly installed in the notch, and the identification end of the magnetic scale faces the guide rod in the through hole.

[0013] Beneficial effects of the utility model:

[0014] The utility model discloses an injection end movement control component of a magnesium alloy injection molding machine. When the injection end is driven by a corresponding cylinder to make a linear displacement, it can drive a guide rod to make a corresponding axial displacement. A magnetic scale measures the axial displacement distance of the guide rod accordingly. A computer calculates the specific position of the injection end through the measurement data of the magnetic scale, thereby accurately positioning the movement of the injection end, controlling the injection end to make a precise displacement, and improving the injection accuracy of the magnesium alloy injection molding operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the utility model and are used together with the description to explain the principles of the utility model. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the utility model, rather than all embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 is the overall structure diagram of this embodiment;

[0017] 1-guide rod, 2-magnetic scale, 3-fixed seat, 4-injection end, 5-through hole, 6-guide plate, 7-strip hole, 8-middle connecting rod, 9-guide bearing, 10-proximity switch, 11-missing slot. DETAILED DESCRIPTION

[0018] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. The words "inside" and "outside" refer to the direction toward or away from the geometric center of a specific component, respectively. They are relative concepts, and therefore may change accordingly according to different locations and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.

[0019] See also Figure 1The specific embodiment of the utility model is an injection end movement control component of a magnesium alloy injection molding machine, comprising a guide rod 1, a magnetic scale 2, a fixing seat 3, an injection end 4, and a guide plate 6; the injection end 4 is the injection output end of the magnesium alloy injection molding machine, and the injection end 4 is also driven by a driving cylinder or other forms of driving mechanism to move linearly; the fixing seat 3 is installed on a fixed structural component of the magnesium alloy injection molding machine, and a through hole 5 is opened on the fixing seat 3, and the through hole 5 is arranged parallel to the moving path of the injection end 4, and the guide rod is inserted in the through hole 5 1, the diameter of the through hole 5 is larger than the diameter of the guide rod 1, and the guide rod 1 can move axially relative to the fixed seat 3; the fixed seat 3 is also provided with a notch 11, the notch 11 is provided on the lower middle side of the fixed seat 3, and the notch 11 is connected to the through hole 5, when the guide rod 1 moves, part of the body is exposed in the notch 11, the magnetic scale 2 is correspondingly installed in the notch 11, and the measuring part of the magnetic scale 2 is arranged toward the guide rod 1 or contacts the surface of the guide rod 1; the left end of the guide rod 1 is fixedly connected to the injection end 4 through an intermediate connecting rod 8.

[0020] Therefore, when the injection end 4 moves horizontally under the drive of the driving cylinder or other forms of driving mechanism, the injection end 4 will also drive the guide rod 1 to move accordingly, and the movement distance of the guide rod 1 will be measured in real time by the magnetic scale 2. In conjunction with a computer or other computing tools, technicians can obtain the movement distance data of the injection end 4 and the current position data of the injection end 4 during the movement in real time. The technicians can also control the injection end 4 to stay accurately at a certain predetermined position based on the relevant data and in conjunction with relevant control systems or components to achieve precise injection.

[0021] Furthermore, in the present embodiment, the fixing seat 3 is installed on the magnesium alloy injection molding machine through a guide plate 6; specifically, threaded holes are provided at the four corners of the fixing seat 3, and the fixing seat 3 is correspondingly installed at the middle position of the guide plate 6 through bolts or screws. A plurality of threaded holes are also provided on the guide plate 6, and the guide plate 6 is also fixedly installed on the magnesium alloy injection molding machine through bolts or screws.

[0022] Moreover, the guide plate 6 is arranged on one side of the injection end 4, and the guide plate 6 is also parallel to the moving path of the injection end 4; at the same time, a strip hole 7 is also opened on the left side of the guide plate 6, the injection end 4 and the guide rod 1 are respectively located on both sides of the guide plate 6, one end of the intermediate connecting rod 8 is directly fixedly connected to the injection end 4, and the other end is opened with a hinge hole, and the other end of the intermediate connecting rod 8 is sleeved on the left end threaded position of the guide rod 1 through the hinge hole, and a nut is provided at the left end of the guide rod 1 to fix and clamp the intermediate connecting rod 8, so that the guide rod 1 can be connected to the injection end 4 through the intermediate connecting rod 8, and ensure that the injection end 4 can drive the guide rod 1 to move axially through the intermediate connecting rod 8.

[0023] In addition, a guide bearing 9 is sleeved on the intermediate connecting rod 8, the inner ring of the guide bearing 9 is fixedly sleeved on the intermediate connecting rod 8, and the outer ring is set in the strip hole 7, and the circumferential outer wall of the outer ring contacts the hole wall of the strip hole 7, and the circumferential outer wall of the outer ring and the inner wall of the strip hole 7 are both set as smooth surfaces; the intermediate connecting rod 8 can be correspondingly offset by the guide bearing 9 to offset the vibration generated when the power is transmitted from the injection end 4 to the guide rod 1, so as to ensure that the guide rod 1 can move stably, and the guide bearing 9 can also move or roll in the strip hole 7 to guide the movement of the intermediate connecting rod 8, and then guide the movement of the guide rod 1. In addition, the cooperation between the strip hole 7 and the guide bearing 9 can also be used to limit the movement stroke of the guide rod 1, so as to control the movement range of the injection end 4.

[0024] Furthermore, a proximity switch 10 is provided on the guide plate 6, and the proximity switch 10 is arranged on the right side of the guide plate 6. The proximity switch 10 is electrically connected to a control unit of a driving cylinder or other forms of driving mechanism for driving the injection end 4 to make a linear displacement. When the guide rod 1 moves, it will pass through the sensing area of ​​the proximity switch 10. Correspondingly, whenever the right end of the guide rod 1 moves to the proximity switch 10 driven by the injection end 4, the proximity switch 10 will send a corresponding control signal to control the injection end 4 to stop moving, so as to further prevent the injection end 4 and the guide rod 1 from moving overtravel, and avoid the guide bearing 9 from colliding with the inner wall of the strip hole 7 to cause structural damage.

[0025] In addition, in this embodiment, the proximity switch 10 is also electrically connected to the control unit of the magnetic scale 2, so that whenever the right end of the guide rod 1 triggers the proximity switch 10 and stops the injection end 4 from moving, the reading of the magnetic scale 2 will also be synchronized to zero to avoid affecting the movement accuracy during the next injection movement.

[0026] It should be noted that: in the present embodiment, the injection end 4 is shown as a cylindrical structure, which does not limit the injection end 4 of the magnesium alloy injection molding machine to be a cylindrical structure.

[0027] Anything not mentioned above is applicable to the prior art.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. An injection end movement control assembly for a magnesium alloy injection molding machine, characterized in that: The invention comprises a guide rod (1), a magnetic scale (2), a fixing seat (3), and an injection end (4), wherein the injection end (4) is connected to the guide rod (1), and the movement path of the injection end (4) is parallel to the guide rod (1), the guide rod (1) is axially slidably arranged on the fixing seat (3), and the magnetic scale (2) is also mounted on the fixing seat (3) and arranged toward the guide rod (1).

2. The injection end movement control assembly of the magnesium alloy injection molding machine according to claim 1, characterized in that: The fixing seat (3) is provided with a through hole (5), and the guide rod (1) is movably inserted into the through hole (5).

3. The injection end movement control assembly of the magnesium alloy injection molding machine according to claim 1, characterized in that: It also comprises a guide plate (6), and the fixing seat (3) is mounted on the guide plate (6).

4. The injection end movement control assembly of the magnesium alloy injection molding machine according to claim 3, characterized in that: The guide plate (6) is provided with a strip hole (7); it also includes an intermediate connecting rod (8), one end of the intermediate connecting rod (8) is fixedly connected to the guide rod (1), and the other end passes through the strip hole (7) to be connected to the injection end (4).

5. The injection end movement control assembly of the magnesium alloy injection molding machine according to claim 4, characterized in that: It also includes a guide bearing (9) sleeved on the intermediate connecting rod (8), the guide bearing (9) also being located in the strip-shaped hole (7), and the bearing outer ring of the guide bearing (9) being in contact with the hole wall of the strip-shaped hole (7).

6. The injection end movement control assembly of the magnesium alloy injection molding machine according to claim 5, characterized in that: The hole wall of the strip-shaped hole (7) and the circumferential outer wall of the bearing outer ring of the guide bearing (9) are both arranged as smooth surfaces.

7. The injection end movement control assembly of the magnesium alloy injection molding machine according to claim 3, characterized in that: The guide plate (6) is also provided with a proximity switch (10), which is also connected to a driving mechanism for driving the injection end (4) to move. When the proximity switch (10) identifies the guide rod (1), it sends a corresponding signal to control the driving mechanism to stop.

8. The injection end movement control assembly of the magnesium alloy injection molding machine according to claim 1, characterized in that: The fixing seat (3) is provided with a notch (11), and the notch (11) is connected to the through hole (5); the magnetic scale (2) is fixedly installed in the notch (11), and the identification end of the magnetic scale (2) faces the guide rod (1) in the through hole (5).