Foaming device and heating equipment

By designing a foaming device for MLCC cutting foaming, the problem of uneven adhesion of the parts to be foamed at high temperature is solved, and uniform heating and foaming of the parts to be foamed is achieved, reducing waste and the occurrence of defective products.

CN222697737UActive Publication Date: 2025-04-01SHENZHEN SUNWAY COMM
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Patent Information

Application Number
CN202421120221.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-04-01
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

In the cutting and foaming step of MLCC, uneven adhesions are prone to occur when foaming at high temperatures, resulting in some of the foamed parts being foamed without leaving the foam glue, resulting in waste or bad products.

Method used

A foaming device is designed, including a box, a stacked structure and a fixed end plate. The stacked structure is provided with a plurality of circular through grooves for carrying the foamed parts to be foamed to ensure that the foamed parts to be foamed are uniformly heated and foamed.

Benefits of technology

Through this foaming device, the foamed parts to be foamed uniformly during the heating process, reducing waste and defective products caused by uneven foaming, and improving foaming efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the present application relates to the technical field of capacitors, and discloses a foaming device and a heating device, wherein the foaming device comprises a box, a stacked structure and a fixed end, wherein the box is provided with a through cavity, and the through cavity penetrates the box along a first direction; the stacked structure is provided in the through cavity, and the stacked structure is provided with a plurality of circular through grooves, and the circular through grooves are used to carry the parts to be foamed; the fixed end plate is provided in the box, and the fixed end plate covers the opening at one end of the through cavity. Through the above manner, the embodiment of the present application can ensure that the parts to be foamed are heated and foamed uniformly, avoid the waste caused by uneven foaming that some parts to be foamed cannot be separated from the foaming glue, and at the same time avoid the defective products caused by the foaming glue not being completely foamed and attached to a single part to be foamed.
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Description

Technical Field

[0001] The embodiments of the present application relate to the technical field of capacitors, and particularly design a foaming device and a heating device. Background Art

[0002] MLCC (Multilayer ceramic capacitors) is a widely used passive electronic component. With the advantages of high capacitance, small size, low cost and high reliability, it is widely used in automotive electronics, electrical control, power grid frequency modulation, instrumentation, aerospace and other fields. Its main process flow includes batching, casting, printing, lamination, lamination, cutting and foaming, debinding, sintering, chamfering, sealing and burning ends and ends, electrical performance testing, qualification, packaging and warehousing and other steps.

[0003] In the process of implementing the embodiments of the present application, the inventors found that: currently, in the cutting and foaming step of MLCC, the cut pieces need to be attached to the foam glue first, and after the cutting is completed, the cut pieces need to be curled from the diagonal line to create a certain gap between adjacent cut pieces to reduce the adhesion of adjacent cut pieces. When multiple curled cut pieces are placed together in a large container, different cut pieces will touch each other, and the foaming will be uneven and sticky during high-temperature foaming to form defective sticky pieces. Utility Model Content

[0004] The main technical problem solved by the embodiments of the present application is to provide a foaming device that can ensure that the parts to be foamed are heated and foamed evenly, avoid uneven foaming that causes some parts to be foamed to be unable to separate from the foaming glue and cause waste, and at the same time avoid the foaming glue not being completely foamed and attached to a single part to be foamed to form defective products.

[0005] In order to solve the above technical problems, a technical solution adopted in an embodiment of the present application is: providing a foaming device, including a box body, a stacking structure and a fixed end, the box body is provided with a through cavity, and the through cavity penetrates the box body along a first direction; the stacking structure is arranged in the through cavity, and the stacking structure is provided with a plurality of circular through grooves, and the circular through grooves are used to support the parts to be foamed; the fixed end plate is arranged in the box body, and the fixed end plate covers the opening at one end of the through cavity.

[0006] Optionally, the stacked structure includes a support plate and a plurality of bearing members, the support plate is fixed to the through cavity, the plurality of bearing members are sequentially arranged side by side on the support plate, and the bearing members are provided with the circular through grooves.

[0007] Optionally, there are multiple support plates, and the multiple support plates are spaced apart along the second direction. A support plate carries multiple bearing members, and the support plates are spaced apart in the first direction and the second direction.

[0008] Optionally, the bearing member is a round tube kit, and the support plate is provided with a plurality of arc-shaped bearing grooves, and one of the arc-shaped bearing grooves is used to bear one of the bearing members.

[0009] Optionally, the fixed end plate is provided with a plurality of ventilation holes, and the ventilation holes are used for allowing gas to pass through the circular through groove.

[0010] Optionally, the fixed end plate is further provided with a plurality of card slots, wherein the card slots are arranged between adjacent ventilation holes, and a protrusion is provided at one end of the bearing member, wherein the protrusion is used for detachably engaging with the card slots.

[0011] Optionally, the diameter of the ventilation hole is smaller than the inner diameter of the supporting member.

[0012] Optionally, the box body includes a first end plate, a second end plate, a third end plate and a bottom plate, the first end plate, the second end plate, the third end plate and the bottom plate are connected end to end in sequence, the first end plate, the second end plate, the fixed end plate and the bottom plate are enclosed to form the through cavity, and the fixed end plate is arranged at one end of the first end plate, the second end plate, the third end plate and the bottom plate along the first direction.

[0013] Optionally, a handle is provided on a surface of the third end plate facing away from the through cavity.

[0014] In order to solve the above technical problem, another technical solution adopted in the embodiment of the present application is: providing a heating device, including the above foaming device.

[0015] The embodiment of the present application provides a foaming device, including a box body, a stacking structure and a fixed end, wherein the loading box body is provided with a through cavity, and the through cavity penetrates the loading box body along a first direction; the stacking structure is arranged in the through cavity, and the stacking structure is provided with a plurality of circular through grooves, and the circular through grooves are used to carry the parts to be foamed; the fixed end plate is arranged in the loading box body, and the fixed end plate covers the opening at one end of the through cavity. By arranging the stacking structure to carry the parts to be foamed, it can be ensured that the parts to be foamed are heated and foamed uniformly, and the risk of uneven foaming of the parts to be foamed causing some capacitor products to be unable to detach from the foaming glue, thereby causing waste, and at the same time avoiding the defect caused by the foaming glue not being completely foamed and adhering to a single capacitor product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0017] Figure 1is a schematic diagram of a foaming device according to an embodiment of the present application;

[0018] Figure 2 is an exploded view of a foaming device according to an embodiment of the present application;

[0019] Figure 3 It is a schematic diagram of a box body according to an embodiment of the present application.

[0020] The figure numbers in the specific implementation manner are as follows: 100, foaming device; 10, box body; 101, through cavity; 102, first end plate; 103, second end plate; 105, third end plate; 104, bottom plate; 106, handle; 20, stacked structure; 201, bearing member; 211, circular through groove; 30, fixed end plate; 301, ventilation hole. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the present application, the present application is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on another element or there can be one or more centered elements therebetween. When an element is described as "connected" to another element, it can be directly connected to another element or there can be one or more centered elements therebetween. The orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "vertical", "horizontal", etc. used in this specification is based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0022] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.

[0023] In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0024] See also Figure 1 and Figure 2The foaming device includes: providing a foaming device 100, including a box body 10, a stacking structure 20 and a fixed end plate 30, wherein the box body 10 is provided with a through cavity 101, and the through cavity 101 penetrates the box body 10 along a first direction; the stacking structure 20 is arranged in the through cavity 101, and the stacking structure 20 is provided with a plurality of circular through grooves 211, and the circular through grooves 211 are used to carry the parts to be foamed; the fixed end plate 30 is arranged in the box body 10, and the fixed end plate 30 covers the opening at one end of the through cavity 101, and the through cavity 101 provides space for the stacking structure 20, so that the stacking structure 20 can penetrate the box body 10 along the first direction. The plurality of circular through grooves 211 on the stacking structure 20 are not only used to carry the parts to be foamed, but also ensure that heat can be evenly transferred to each part to be foamed, avoiding heat loss and uneven distribution during the transfer process, thereby ensuring that the parts to be foamed are heated evenly. The fixed end plate 30 is disposed on the box body 10 and covers the opening at one end of the through cavity 101. Such a design not only makes it difficult for the stacked structure 20 to fall in the through cavity 101, but also prevents heat from being lost from one end of the through cavity 101 to a certain extent, ensuring that heat can be effectively circulated and transferred in the through cavity 101, further improving the uniformity of heating.

[0025] It should be noted that the first direction is the penetrating direction of the through cavity 101 , that is, the direction in which the stacked structure 20 is arranged in the box body 10 .

[0026] Please continue reading Figure 2 The stacked structure 20 includes a support plate (not shown) and a plurality of carriers 201. The support plate (not shown) is fixed to the through cavity 101. The plurality of carriers 201 are sequentially arranged side by side on the support plate (not shown). The carrier 201 is provided with the circular through groove 211. By arranging the support plate (not shown), the carrier 201 can be conveniently removed after each foaming is completed. The carrier 201 is not easy to roll. Moreover, the support plate (not shown) enables the entire stacked structure 20 to be firmly placed in the through cavity 101, which ensures to a certain extent that the position of the parts to be foamed remains unchanged during the heating process and is heated evenly. By arranging the carriers 201 side by side, more parts to be foamed can be placed in a limited space, while improving the foaming efficiency to ensure that the heat can be evenly transferred to each part to be foamed.

[0027] In some embodiments, the number of the support plates (not shown) is multiple, and the multiple support plates (not shown) are arranged at intervals along the second direction, so that more carriers 201 and parts to be foamed can be placed in a limited space, thereby improving the space utilization rate of the foaming equipment. A support plate (not shown) carries multiple carriers 201, which are arranged at intervals in the first direction and the second direction, and the second direction is the width direction of the through cavity 101. Heat can be better dispersed and circulated in the through cavity 101, so that each support plate (not shown) and the carrier 201 thereon can be evenly heated. This helps to avoid the situation where the parts to be foamed are locally overheated or underheated, and improves the uniformity of the foaming effect.

[0028] In an embodiment of the present application, the supporting member 201 is a circular tube kit, and the supporting plate (not shown) is provided with a plurality of arc-shaped supporting grooves, one of the arc-shaped supporting grooves being used to support the supporting member 201, and the arc-shaped supporting groove can prevent the supporting member 201 from rolling on the supporting plate (not shown), and the position of the supporting member 201 remains unchanged. The design of the arc-shaped supporting groove makes the installation and disassembly of the circular tube kit simple and convenient, and the operator can easily put the supporting member 201 into or take it out of the arc-shaped supporting groove, thereby improving work efficiency.

[0029] Please refer to Figure 2 The fixed end plate 30 is provided with a plurality of ventilation holes 301, which ensure that heat can be directly and efficiently transferred to each carrier 201, reducing the loss of heat during the transfer process, not only improving the thermal efficiency, but also shortening the time required for the foaming of the foamed part. The ventilation holes 301 are used for gas to pass through the circular through groove 211, and the fixed end plate 30 is also provided with a plurality of card slots (not shown in the figure), which are arranged between adjacent ventilation holes 301. A protrusion (not shown in the figure) is provided at one end of the carrier 201, and the protrusion (not shown in the figure) is used for detachable card connection with the card slot (not shown in the figure). Through the above design, the detachable card connection between the carrier 201 and the fixed end plate 30 is realized, which not only facilitates the installation and disassembly of the carrier 201, but also improves the stability and reliability of the stacked structure 20. The cooperation between the card slot (not shown) and the protrusion (not shown) can ensure that the part to be foamed remains in a fixed position during the heating and foaming process to prevent it from moving or deforming.

[0030] In the embodiment of the present application, the diameter of the ventilation hole 301 is smaller than the inner diameter of the supporting member 201 , so as to prevent the supporting member 201 from slipping through the ventilation hole 301 .

[0031] See also Figure 3The box body 10 includes a first end plate 102, a second end plate 103, a third end plate 105 and a bottom plate 104, the first end plate 102, the second end plate 103, the third end plate 105 and the bottom plate 104 are connected end to end in sequence, the first end plate 102, the second end plate 103, the fixed end plate 30, the third end plate 105 and the bottom plate 104 enclose the through cavity 101, the fixed end plate 30 is arranged at one end of the first end plate 102, the second end plate 103, the third end plate 105 and the bottom plate 104 along the first direction, and the surface of the third end plate 105 away from the through cavity 101 is provided with a handle 106, so that the operator can easily move the entire box body 10 through the handle 106, which is convenient for movement and transfer between different work locations. At the same time, the setting of the handle 106 will not cause any interference to the foaming process in the through cavity 101, ensuring the normal operation of the foaming equipment.

[0032] The embodiment of the present application provides a foaming device, including a box body 10, a stacking structure 20 and a fixed end, the loading box body 10 is provided with a through cavity 101, and the through cavity 101 penetrates the loading box body 10 along a first direction; the stacking structure 20 is arranged in the through cavity 101, and the stacking structure 20 is provided with a plurality of circular through grooves 211, and the circular through grooves 211 are used to carry the parts to be foamed; the fixed end plate 30 is arranged in the loading box body 10, and the fixed end plate 30 covers the opening at one end of the through cavity 101. By arranging the stacking structure 20 to carry the parts to be foamed, it can be ensured that the parts to be foamed are heated and foamed uniformly, and the risk of uneven foaming of the parts to be foamed causing some capacitor products to be unable to detach from the foaming glue, thereby causing waste, and at the same time avoiding the defect caused by the foaming glue not being completely foamed and adhering to a single capacitor product.

[0033] The present application further provides an embodiment of a heating device, wherein the heating device includes the foaming device 100 described above. The specific structure and function of the heating device can be referred to the above embodiment, which will not be described again here.

[0034] The above descriptions are merely embodiments of the present application and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A foaming device, characterized in that: include: The box body is provided with a through cavity, and the through cavity penetrates the box body along a first direction; A stacked structure, the stacked structure is arranged in the through cavity, the stacked structure is provided with a plurality of circular through grooves, and the circular through grooves are used to carry the parts to be foamed; A fixed end plate is arranged on the box body, and the fixed end plate covers the opening at one end of the through cavity.

2. The foaming device according to claim 1, characterized in that: The stacked structure includes a support plate and a plurality of bearing members, wherein the support plate is fixed to the through cavity, the plurality of bearing members are sequentially arranged side by side on the support plate, and the bearing members are provided with the circular through grooves.

3. The foaming device according to claim 2, characterized in that: There are multiple support plates, which are spaced apart along the second direction. One support plate carries multiple bearing members, which are spaced apart in the first direction and the second direction.

4. The foaming device according to claim 2, characterized in that: The bearing member is a round tube set, and the support plate is provided with a plurality of arc-shaped bearing grooves, and one of the arc-shaped bearing grooves is used to bear one of the bearing members.

5. The foaming device according to claim 4, characterized in that: The fixed end plate is provided with a plurality of ventilation holes, and the ventilation holes are used for allowing gas to pass through the circular through groove.

6. The foaming device according to claim 5, characterized in that: The fixed end plate is further provided with a plurality of card slots, wherein the card slots are arranged between adjacent ventilation holes, and a protrusion is arranged at one end of the bearing member, wherein the protrusion is used for detachably engaging with the card slots.

7. The foaming device according to claim 5, characterized in that: The diameter of the ventilation hole is smaller than the inner diameter of the bearing member.

8. The foaming device according to any one of claims 1 to 7, characterized in that: The box body includes a first end plate, a second end plate, a third end plate and a bottom plate, the first end plate, the second end plate, the third end plate and the bottom plate are connected end to end in sequence, the first end plate, the second end plate, the fixed end portion and the bottom plate are enclosed to form the through cavity, and the fixed end plate is arranged at one end of the first end plate, the second end plate, the third end plate and the bottom plate along a first direction.

9. The foaming device according to claim 8, characterized in that: A handle is provided on a surface of the third end plate facing away from the through cavity.

10. A heating device, characterized in that: It comprises a foaming device as described in any one of claims 1 to 9.