A material feeding and fixing component for a facade embossing production line

Abstract

The utility model discloses a material loading and fixing assembly for a facade embossing production line, including a material loading assembly, a coil fixing machine, and a conveying and leveling machine. The material loading assembly cooperates with the coil fixing machine, and the coil fixing machine cooperates with the conveying and leveling machine. The material loading assembly is used to transport the steel coil to the coil fixing machine. The coil fixing machine is used to fix the steel coil and then unwind it. The conveying and leveling machine is used to eliminate the stress of the steel and convey it. Through the above design, the utility model realizes the fully automatic loading, fixing and conveying of the facade embossing production line, with higher production efficiency and lower production cost.

Description

Technical Field

[0001] The utility model relates to the technical field of doors, in particular to a feeding and fixing component of a door surface embossing production line. Background Art

[0002] In the traditional production process of door embossing, a lot of manpower is usually required, including material handling, embossing pattern positioning, embossing process monitoring, and finished product collection. These links are not only labor-intensive, but also inefficient and easily affected by human factors, resulting in unstable product quality. With the development of industrial automation technology, automated production lines have gradually become a development trend in the manufacturing industry, but in the field of door embossing, the application of fully automatic production lines is still relatively limited.

[0003] Existing door embossing production lines mostly use semi-automatic or manual operation methods, with a low degree of automation, and some key links still require manual intervention. Due to reliance on manual operation, the production speed is limited, it is difficult to meet the needs of large-scale production, and the production efficiency is low. The inconsistency of manual operation may cause fluctuations in product quality, affect product consistency, and make quality control difficult. There are certain safety risks in the manual operation process, especially in the handling of heavy objects and the operation of mechanical equipment, which poses safety problems. In addition, the maintenance cost is high, and the complex mechanical structure is prone to failure. In the door embossing production line, the automation requirements for loading and fixing have been ignored, so it is necessary to improve the above problems. Summary of the invention

[0004] The utility model aims at the defects of low automation degree in the prior art and provides a new material feeding and fixing component for a door surface embossing production line.

[0005] In order to solve the above technical problems, the utility model is implemented through the following technical solutions:

[0006] A material loading and fixing component of a door surface embossing production line comprises a material loading component, a coil material fixing machine and a conveying and leveling machine. The material loading component cooperates with the coil material fixing machine, and the coil material fixing machine cooperates with the conveying and leveling machine.

[0007] The loading assembly is used to transport the steel coil to the coil fixing machine. The coil fixing machine is used to fix the steel coil and then unwind it. The conveyor leveler is used to eliminate the stress of the steel and convey it.

[0008] The utility model realizes the full-automatic loading, fixing and conveying of the door surface embossing production line through the design, and has higher production efficiency and lower production cost.

[0009] Preferably, the feeding and fixing assembly of the above-mentioned door surface embossing production line comprises a feeding trolley and a transverse trolley, and the feeding trolley cooperates with the transverse trolley.

[0010] The loading car is used to place the steel coils and moves vertically. The transverse car is used to move the loading car horizontally to load the steel coils to the coil fixing machine.

[0011] Preferably, in the above-mentioned feeding and fixing assembly of the door surface embossing production line, the feeding vehicle is provided with a steel coil placement groove, and the steel coil placement groove is an inverted triangle structure.

[0012] The steel coil placement slot is used to place the steel coil. The inverted triangle structure has higher structural strength, better positioning effect on the steel coil, and improved stability.

[0013] Preferably, in the above-mentioned feeding and fixing assembly of the door surface embossing production line, the transverse vehicle is provided with a jacking cylinder.

[0014] The lifting cylinder is used to lift the horizontal car to realize the loading function.

[0015] Preferably, in the above-mentioned feeding and fixing assembly of the door surface embossing production line, transverse support blocks are provided on both sides of the transverse vehicle, and the transverse support blocks cooperate with the rollers of the feeding vehicle.

[0016] The lateral support block is used to support the rollers of the loading trolley so that the loading trolley can be moved onto the lateral trolley.

[0017] Preferably, in the above-mentioned material loading and fixing assembly of the door surface embossing production line, the coil fixing machine is provided with a tensioning mechanism.

[0018] The tensioning mechanism secures the steel coil by tensioning the steel coil.

[0019] Preferably, in the above-mentioned feeding and fixing assembly of the door surface embossing production line, the tensioning mechanism is provided with evenly distributed expansion plates.

[0020] The expansion plate is pushed outward by oil pressure to fix the steel coil. The uniform distribution makes the steel coil more evenly stressed and more stable.

[0021] Preferably, in the above-mentioned feeding and fixing assembly of the door surface embossing production line, an auxiliary fixing mechanism is provided on the upper side of the tensioning mechanism.

[0022] The auxiliary fixing mechanism is used to assist in fixing the steel coil and can also assist in unwinding the steel coil to improve stability.

[0023] Preferably, in the above-mentioned feeding and fixing assembly of the door surface embossing production line, the conveying and leveling machine is provided with an upper roller group and a lower roller group, and the upper roller group cooperates with the lower roller group to form a wave structure.

[0024] The upper and lower rollers are used to level the steel. The wave structure can better eliminate the stress of the steel. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is a structural schematic diagram of the feeding component in the utility model;

[0027] Figure 3 It is a structural schematic diagram of the conveying and leveling machine in the utility model. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-3 The present invention is further described in detail with the following specific embodiments, but they are not intended to limit the present invention:

[0029] Example 1

[0030] A material loading and fixing component of a door surface embossing production line comprises a material loading component 1, a coil material fixing machine 2, and a conveying and leveling machine 3. The material loading component 1 cooperates with the coil material fixing machine 2, and the coil material fixing machine 2 cooperates with the conveying and leveling machine 3.

[0031] Preferably, the loading assembly 1 comprises a loading trolley 11 and a transverse trolley 12 , and the loading trolley 11 cooperates with the transverse trolley 12 .

[0032] Preferably, the loading vehicle 11 is provided with a steel coil placement groove 13, and the steel coil placement groove 13 is an inverted triangle structure.

[0033] Preferably, the transverse vehicle 12 is provided with a jacking cylinder.

[0034] Preferably, transverse support blocks 14 are provided on both sides of the transverse vehicle 12 , and the transverse support blocks 14 cooperate with the rollers of the loading vehicle 11 .

[0035] Preferably, the coil fixing machine 2 is provided with a tensioning mechanism 21 .

[0036] Preferably, the tensioning mechanism 21 is provided with evenly distributed expansion plates 22 .

[0037] Preferably, an auxiliary fixing mechanism 23 is provided on the upper side of the tensioning mechanism 21 .

[0038] Preferably, the conveyor leveler 3 is provided with an upper roller group 31 and a lower roller group 32, and the upper roller group 31 cooperates with the lower roller group 32 to form a wave structure.

[0039] like Figure 1As shown, the loading assembly 1, the coil fixing machine 2, and the conveying and leveling machine 3 are arranged in double rows to ensure the supply of steel.

[0040] like Figure 2 As shown, the steel is placed on the steel coil placement slot 13 of the loading car 11, and the loading car 11 moves to the transverse car 12. The lifting cylinder of the transverse car 12 lifts the loading car 11, and then the transverse car 12 moves horizontally, so that the steel is loaded into the tensioning mechanism 21 of the coil fixing machine 2. The expansion plate 22 is pushed outward by oil pressure, expands and tightens the steel coil, thereby fixing the steel coil. The coil fixing machine 2 rotates the tensioning mechanism 21 and starts unwinding to the conveyor leveling machine 3.

[0041] like Figure 3 As shown, the upper roller group 31 and the lower roller group 32 can automatically adjust the pressure to flatten the steel, eliminate the stress of the steel through the wave structure, and then transport it out flat.

[0042] The utility model uses a servo motor.

[0043] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made within the scope of the patent application for the present invention should fall within the scope of the present invention.

Claims

1. A material feeding and fixing assembly for a facade embossing production line, characterized in that: It comprises a loading component (1), a coil fixing machine (2), and a conveying and leveling machine (3); the loading component (1) cooperates with the coil fixing machine (2), and the coil fixing machine (2) cooperates with the conveying and leveling machine (3).

2. The material loading and fixing assembly of the door surface embossing production line according to claim 1 is characterized in that: The loading assembly (1) comprises a loading vehicle (11) and a transverse vehicle (12), and the loading vehicle (11) cooperates with the transverse vehicle (12).

3. The material loading and fixing assembly of the door surface embossing production line according to claim 2 is characterized in that: The loading vehicle (11) is provided with a steel coil placement groove (13), and the steel coil placement groove (13) is an inverted triangle structure.

4. The material loading and fixing assembly of the door surface embossing production line according to claim 2 is characterized in that: The transverse vehicle (12) is provided with a jacking cylinder.

5. The material loading and fixing assembly of the door surface embossing production line according to claim 2 is characterized in that: Transverse support blocks (14) are provided on both sides of the transverse vehicle (12), and the transverse support blocks (14) cooperate with the rollers of the loading vehicle (11).

6. The material loading and fixing assembly of the door surface embossing production line according to claim 1 is characterized in that: The coil fixing machine (2) is provided with a tensioning mechanism (21).

7. The material loading and fixing assembly of the door surface embossing production line according to claim 6 is characterized in that: The tensioning mechanism (21) is provided with evenly distributed expansion plates (22).

8. The material loading and fixing assembly of the door surface embossing production line according to claim 6 is characterized in that: An auxiliary fixing mechanism (23) is provided on the upper side of the tensioning mechanism (21).

9. The material loading and fixing assembly of the door surface embossing production line according to claim 1 is characterized in that: The conveyor leveler (3) is provided with an upper roller group (31) and a lower roller group (32), and the upper roller group (31) cooperates with the lower roller group (32) to form a wave structure.

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