A tamping and compacting device for road and bridge subgrade construction

By designing a tamp compaction device with a reducer motor and crescent-shaped protrusion, the free fall impact of the tamp hammer head is used to solve the problem of poor tamp compaction effect in the prior art, achieving better road tamp effect and convenience of replacing the tamp bottom plate.

CN222700947UActive Publication Date: 2025-04-01苏春冬
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Patent Information

Application Number
CN202323395546.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2025-04-01
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

When the existing road bridge subgrade construction tamping compaction device is compacted by the hydraulic cylinder, the piston rod is driven to expand and contract up and down through the hydraulic cylinder, resulting in a uniform movement of the compaction plate up and down, and the compaction effect is poor.

Method used

A tamp compaction device including a seat, a motor mounting bracket, a gear reducer motor, a support frame, a shaft, a drive wheel and a tamp hammer head is designed. By driving the reducer motor, the drive wheel and a crescent-shaped protrusion are driven to rotate, and the lifting arm and a tamp hammer head are reciprocating and free fall to hit the ground.

Benefits of technology

The device significantly improves the compaction effect of the road surface through the free fall impact of the tamp hammer head, and ensures the compaction effect through the replaceable tamp hammer bottom plate, avoiding the replacement of the entire tamp hammer head, and has a better use effect.

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Abstract

The utility model discloses a tamping and compacting device for road and bridge subgrade construction, and relates to the technical field of building construction. The utility model includes a vehicle seat, a battery pack is fixedly connected to the top of the vehicle seat, a power switch is fixedly installed on the top of the battery pack, a motor mounting bracket is fixedly connected to the top of the vehicle seat in front of the battery pack, a reduction motor is fixedly installed on the rear side wall of the motor mounting bracket, a support frame is fixedly connected to the top of the vehicle seat in front of the motor mounting bracket, and the support frame is provided at two locations in front and behind, and the upper parts of the two support frames are rotatably connected to a rotating shaft through bearings, and the rear end of the rotating shaft is fixedly connected to the rotating end of the reduction motor. The utility model drives the reduction motor to drive the driving wheel to rotate together with the crescent-shaped protrusion, and can realize reciprocating lifting of the lifting arm together with the tamping hammer head, so that the tamping hammer head can realize free fall downward to hit the ground after being lifted to the highest position, so that the device has a better tamping and compacting effect on the road surface.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building construction, in particular to a tamping and compacting device for road bridge and subgrade construction. Background Art

[0002] As a major category of construction projects such as highways, railways, and urban rail transit, roadbed engineering is indispensable in engineering construction from the aspects of reducing the overall cost of the project, functional requirements, and soil and stone mixing requirements. A tamping machine is a machine used for compaction. It is a compaction machine that uses impact and impact vibration to compact backfill soil in layers. It is mostly used to level and compact the foundation during construction. After searching, the patent with application number 202220017419.8 discloses a tamping and compaction device for road and bridge subgrade construction, including a machine base, a machine body, an electric telescopic rod, a buffer support mechanism, a tamping machine housing, a hydraulic cylinder, and a compaction plate; a machine body is installed above the machine base; an electric telescopic rod is installed at the bottom of the machine body, and a moving wheel is installed at the telescopic end of the bottom of the electric telescopic rod; a buffer support mechanism is installed at the bottom of the machine base, and a tamping machine housing is supported and arranged through the buffer support mechanism, and a hydraulic cylinder is installed above the tamping machine housing through an installation frame.

[0003] However, during actual use, the applicant found that when compacting the roadbed, the hydraulic cylinder was driven to drive the piston rod to extend and retract up and down, thereby driving the compaction plate to move up and down to compact the roadbed. This driving method causes the compaction plate to move up and down at a uniform speed, resulting in poor compaction effect of the compaction plate on the roadbed. In view of this, we propose a tamping and compaction device for road and bridge roadbed construction. Utility Model Content

[0004] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0005] The utility model discloses a tamping and compacting device for road and bridge subgrade construction, comprising a vehicle seat, a battery pack is fixedly connected to the top of the vehicle seat, a power switch is fixedly installed on the top of the battery pack, a motor mounting bracket is fixedly connected to the top of the vehicle seat in front of the battery pack, a reduction motor is fixedly installed on the rear side wall of the motor mounting bracket, a support frame is fixedly connected to the top of the vehicle seat in front of the motor mounting bracket, and two places are arranged at the front and rear of the support frame, the upper parts of the two support frames are rotatably connected to a rotating shaft through bearings, and the rear end of the rotating shaft is connected to the reduction motor. The rotating end of the high-speed motor is fixedly connected, and a driving wheel is sleeved and fixed on the rotating shaft between the two support frames, and crescent-shaped protrusions are centrally symmetrically arranged on the peripheral side walls of the driving wheel. A lifting arm is movably penetrated through the top of the seat on the front side of the support frame, and a connecting column is fixedly arranged on the rear side wall of the upper end of the lifting arm. A roller is rotatably connected to the connecting column through a bearing, and a rammer head is fixedly connected to the lower end of the lifting arm, and a pusher is fixedly connected to the top of the seat on the rear side of the battery pack, and a traveling wheel is rotatably connected to the bottom of the seat through a wheel axle.

[0006] Preferably, the bottom of the rammer head is fixedly connected to a rammer base plate via connecting bolts.

[0007] Preferably, bolt grooves are symmetrically provided on both sides of the ramming hammer head, and two bolt grooves are provided side by side on each side.

[0008] Preferably, the end of the connecting bolt is located in the bolt groove, and the lower end of the connecting bolt passes through the rammer head and is threaded into a threaded hole opened on the top of the rammer base plate.

[0009] Preferably, the power switch is electrically connected to the battery pack via a wire, and the reduction motor is electrically connected to the power switch via a wire.

[0010] Preferably, an avoidance groove is provided at the bottom of the seat above the rammer head.

[0011] The utility model has the following beneficial effects:

[0012] The utility model discloses a tamping and compacting device for road and bridge subgrade construction. By driving a reduction motor to drive a driving wheel together with a crescent-shaped protrusion to rotate, the lifting arm together with the tamping hammer head can be lifted reciprocatingly, so that the tamping hammer head can freely fall downward to hit the ground after being lifted to the highest position, so that the device has a better tamping and compacting effect on the road surface. By fixing a tamping hammer base plate at the bottom of the tamping hammer head, it is convenient for personnel to replace a deformed tamping hammer base plate at the bottom, thereby ensuring the compaction effect of the roadbed and being able to avoid replacement of the entire tamping hammer head, thereby achieving a better use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0014] Figure 1 This is a top view structural diagram of a tamping and compacting device for road and bridge subgrade construction according to the utility model;

[0015] Figure 2 This utility model is a tamping and compacting device for road bridge subgrade construction Figure 1 A magnified view of the structure at center A;

[0016] Figure 3 This is a schematic diagram of the structure of a tamping and compacting device for road and bridge subgrade construction according to the utility model from an upward perspective;

[0017] Figure 4 The utility model is a structural schematic diagram of a tamping hammer head and a tamping hammer bottom plate in a tamping and compacting device for road and bridge subgrade construction.

[0018] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0019] 1. Car seat; 2. Lifting arm; 21. Connecting column; 3. Ramming hammer head; 31. Bolt slot; 4. Speed ​​reduction motor; 5. Power switch; 6. Battery pack; 7. Push-pushing; 8. Travel wheel; 9. Driving wheel; 91. Crescent-shaped protrusion; 10. Roller; 11. Motor mounting bracket; 12. Support frame; 13. Rotating shaft; 14. Avoidance groove; 15. Connecting bolt; 16. Ramming hammer bottom plate DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 As shown, the utility model provides a technical solution:

[0022] Embodiment 1: A tamping and compacting device for road and bridge subgrade construction comprises a vehicle seat 1, a battery pack 6 is fixedly connected to the top of the vehicle seat 1, a power switch 5 is fixedly installed on the top of the battery pack 6, the power switch 5 is electrically connected to the battery pack 6 through a wire, a motor mounting bracket 11 is fixedly connected to the top of the vehicle seat 1 in front of the battery pack 6, a reduction motor 4 is fixedly installed on the rear side wall of the motor mounting bracket 11, the reduction motor 4 is electrically connected to the power switch 5 through a wire, a support frame 12 is fixedly connected to the top of the vehicle seat 1 in front of the motor mounting bracket 11, and the support frame 12 is arranged at two locations in front and behind, the upper parts of the two support frames 12 are rotatably connected to a rotating shaft 13 through bearings, the rear end of the rotating shaft 13 is fixedly connected to the rotating end of the reduction motor 4, and the two support frames 12 are connected between A driving wheel 9 is sleeved and fixed on the rotating shaft 13, and crescent-shaped protrusions 91 are centrally symmetrically arranged on the peripheral side walls of the driving wheel 9. A lifting arm 2 is movably penetrated through the top of the seat 1 on the front side of the support frame 12, and a connecting column 21 is fixedly arranged on the rear side wall of the upper end of the lifting arm 2. The connecting column 21 is rotatably connected to the roller 10 through a bearing. The setting of the roller 10 is used to convert the sliding friction between the connecting column 21 and the crescent-shaped protrusion 91 into rolling friction, thereby reducing the wear of the connecting column 21 and the crescent-shaped protrusion 91, thereby extending the service life. By driving the two crescent-shaped protrusions 91 to rotate by the driving wheel 9, the lifting arm 2 can be lifted upward together with the rammer head 3, and after the rammer head 3 is lifted to the highest position, the rammer head 3 can be free to fall. The body moves, effectively impacts the ground, and the tamping effect is better. The lower end of the lifting arm 2 is fixedly connected with a tamping hammer head 3, and an avoidance groove 14 is provided at the bottom of the seat 1 above the tamping hammer head 3, which is used to achieve the avoidance of the tamping hammer head 3, so that the tamping hammer head 3 can be smoothly moved up and down. The top of the seat 1 on the rear side of the battery pack 6 is fixedly connected with a pusher 7, and the bottom of the seat 1 is rotatably connected with a walking wheel 8 through the wheel axle. Through the cooperation of the pusher 7 and the walking wheel 8, it is convenient for personnel to move the roadbed tamping and compacting device. When compacting the road and bridge roadbed construction, personnel can manually push the pusher 7 to move the compacting device to the required operation position, and then drive the reduction motor 4 to rotate through the power switch 5. At this time, the reduction motor 4 can rotate The driving shaft 13 is driven to rotate together with the driving wheel 9. The rotation of the driving wheel 9 can drive the crescent-shaped protrusion 91 to rotate. The rotation of the crescent-shaped protrusion 91 can lift the roller 10 together with the connecting column 21 upward. In this process, the roller 10 can roll along the side wall of the crescent-shaped protrusion 91. The upward movement of the connecting column 21 can drive the lifting arm 2 to lift up together with the tamping hammer head 3. When the tamping hammer head 3 is lifted to the highest position, as the crescent-shaped protrusion 91 continues to rotate, the roller 10 is separated from the crescent-shaped protrusion 91. At this time, the tamping hammer head 3 can realize free fall downward and hit the ground under the action of gravity, and can be lifted up again as the driving wheel 9 continues to rotate. Such reciprocating movement up and down can realize effective tamping and compaction of the roadbed.During the tamping and compacting of the roadbed, personnel can push the device to move along the roadbed.

[0023] Embodiment 2: The difference between this embodiment and embodiment 1 lies in that, the bottom of the rammer head 3 is fixedly connected to the rammer base plate 16 by connecting bolts 15, and bolt grooves 31 are symmetrically provided on both sides of the rammer head 3, and two bolt grooves 31 are provided side by side on each side, and the end of the connecting bolt 15 is located in the bolt groove 31, and the lower end of the connecting bolt 15 passes through the rammer head 3 and is screwed into the threaded hole provided at the top of the rammer base plate 16, so that personnel can conveniently replace the rammer base plate 16 with deformation at the bottom, thereby ensuring the compaction effect of the roadbed and avoiding the need to replace the entire rammer head 3. When the bottom of the rammer base plate 16 is deformed after being used for a period of time and affects the compaction effect of the roadbed, the four connecting bolts 15 can be unscrewed from the rammer base plate 16, and the rammer base plate 16 can be removed from the bottom of the rammer head 3 for replacement, thereby ensuring the compaction effect of the roadbed and eliminating the need to replace the entire rammer head 3.

[0024] Working principle: When in use, when compacting the road and bridge subgrade construction, the personnel can manually push the pusher 7 to move the compacting device to the required operation position, and then drive the reduction motor 4 to rotate through the power switch 5. At this time, the rotation of the reduction motor 4 can drive the rotating shaft 13 to rotate together with the driving wheel 9, and the rotation of the driving wheel 9 can drive the crescent-shaped protrusion 91 to rotate. The rotation of the crescent-shaped protrusion 91 can lift the roller 10 together with the connecting column 21 upward. In this process, the roller 10 can roll along the side wall of the crescent-shaped protrusion 91, and the upward movement of the connecting column 21 can drive the lifting arm 2 to lift up together with the tamping hammer head 3. When the tamping hammer head 3 is lifted to the highest position, as the crescent-shaped protrusion 91 continues to move, the lifting arm 2 can be lifted upward together with the tamping hammer head 3. As the wheel 10 continues to rotate, the roller 10 disengages from the crescent-shaped protrusion 91. At this time, the rammer head 3 can, under the action of gravity, realize free fall downward and hit the ground, and can be lifted up again as the driving wheel 9 continues to rotate. This up and down reciprocating movement can achieve effective tamping and compaction of the roadbed. During the tamping and compaction of the roadbed, personnel can push the device to move along the roadbed. After a period of use, if the bottom of the rammer base plate 16 is deformed and affects the compaction effect of the roadbed, the four connecting bolts 15 can be unscrewed from the rammer base plate 16, and the rammer base plate 16 can be removed from the bottom of the rammer head 3 for replacement, thereby ensuring the compaction effect of the roadbed without replacing the entire rammer head 3.

[0025] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0026] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions described in the aforementioned embodiments and any equivalent replacement of some of the technical features therein are within the protection scope of the present invention.

Claims

1. A tamping and compacting device for road and bridge subgrade construction, comprising a vehicle seat (1), characterized in that: The top of the vehicle seat (1) is fixedly connected to a battery pack (6), and a power switch (5) is fixedly installed on the top of the battery pack (6). The top of the vehicle seat (1) in front of the battery pack (6) is fixedly connected to a motor mounting bracket (11), and a reduction motor (4) is fixedly installed on the rear side wall of the motor mounting bracket (11). The top of the vehicle seat (1) in front of the motor mounting bracket (11) is fixedly connected to a support frame (12), and the support frame (12) is provided at two locations in front and behind. The upper parts of the two support frames (12) are rotatably connected to a rotating shaft (13) through bearings, and the rear end of the rotating shaft (13) is fixedly connected to the rotating end of the reduction motor (4). The two locations A driving wheel (9) is sleeved and fixed on the rotating shaft (13) between the support frames (12), and a crescent-shaped protrusion (91) is centrally symmetrically arranged on the peripheral side wall of the driving wheel (9). A lifting arm (2) is movably penetrated through the top of the vehicle seat (1) on the front side of the support frame (12), and a connecting column (21) is fixedly arranged on the rear side wall of the upper end of the lifting arm (2). A roller (10) is rotatably connected to the connecting column (21) through a bearing, and a tamping hammer head (3) is fixedly connected to the lower end of the lifting arm (2). A pusher (7) is fixedly connected to the top of the vehicle seat (1) on the rear side of the battery pack (6), and a walking wheel (8) is rotatably connected to the bottom of the vehicle seat (1) through a wheel axle.

2. A road bridge subgrade construction tamping and compacting device according to claim 1, characterized in that: The bottom of the rammer head (3) is fixedly connected to a rammer base plate (16) via a connecting bolt (15).

3. A road bridge subgrade construction tamping and compacting device according to claim 2, characterized in that: Bolt slots (31) are symmetrically provided on both sides of the tamping hammer head (3), and two bolt slots (31) are provided side by side on each side.

4. A tamping and compacting device for road and bridge subgrade construction according to claim 3, characterized in that: The end of the connecting bolt (15) is located in the bolt groove (31), and the lower end of the connecting bolt (15) passes through the rammer head (3) and is screwed into a threaded hole opened on the top of the rammer bottom plate (16).

5. A tamping and compacting device for road and bridge subgrade construction according to claim 1, characterized in that: The power switch (5) is electrically connected to the battery pack (6) via a wire, and the reduction motor (4) is electrically connected to the power switch (5) via a wire.

6. A tamping and compacting device for road and bridge subgrade construction according to claim 1, characterized in that: An avoidance groove (14) is provided at the bottom of the vehicle seat (1) above the tamping hammer head (3).

Citation Information

Patent Citations

  • Tamping and compacting device for road and bridge roadbed construction

    CN217203995U