Marine fan with anti-bearing corrosion
By using a copper sleeve support sleeve and a permanent magnet ring magnetic fluid seal structure in the marine fan, combined with the rubber magnetic seal and the flow wing, the corrosion problem of offshore fan bearings is solved, and higher corrosion resistance and service life are achieved.
Patent Information
- Application Number
- CN202421741585.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Offshore fans are susceptible to seawater, salt spray and dust in the marine environment, resulting in bearing corrosion and affecting the operating reliability and service life of the fan.
A marine fan that is anti-corrosion is designed, using a copper sleeve as a support sleeve, and a permanent magnet ring and magnetic fluid are used in the seal to form a seal structure, combining a rubber magnetic seal and a guide wing to block the invasion of seawater and dust.
Effectively prevent seawater and dust from entering the fan, protecting the bearings, improving the anti-corrosion performance of the fan, extending the service life, and removing salt crystals through the guide wings to prevent the fan blade from being stuck with salt.
Smart Images

Figure CN222702204U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fans, in particular to an ocean fan which is resistant to bearing corrosion. Background Art
[0002] Compared with hydropower, wind power, nuclear power, etc., solar power generation has no emissions and noise, mature application technology, and is safe and reliable. Therefore, developed countries have made long-term plans for the development and utilization of solar energy as the main content of the energy revolution. The best way to utilize solar energy is photovoltaic conversion, which is to use the photovoltaic effect to make sunlight shine on silicon materials to generate current and directly generate electricity.
[0003] With the rapid development of my country's photovoltaic industry, more and more offshore photovoltaic projects have emerged in recent years. Offshore photovoltaic projects can effectively utilize vast marine resources and reduce the occupation of land resources by constructing solar photovoltaic power generation systems in marine environments such as offshore and mudflats. As one of the main auxiliary components for heat dissipation in photovoltaic power generation systems, the reliability and service life of the fan affect the operation of the photovoltaic power generation system. When the fan is operating at sea, if its interior is invaded by seawater, salt spray, dust, etc., after a long time, the fan bearing will be corroded by seawater and dust, affecting the reliability of the fan operation and reducing the service life of the fan. Therefore, the anti-corrosion of fan bearings is a problem that technicians in this field continue to work on. Utility Model Content
[0004] In order to overcome the defects in the prior art, an embodiment of the utility model provides a marine fan with anti-bearing corrosion, wherein the support sleeve has good sealing and can improve the anti-corrosion performance of the bearing.
[0005] The embodiment of the present application discloses: a marine fan with anti-bearing corrosion, comprising: an outer frame, a support sleeve, a winding motor, an axis core, a blade assembly and a sealing assembly, wherein the support sleeve is inserted into the bottom wall of the outer frame, the winding motor is sleeved on the outer wall of the support sleeve, the axis core is connected to the inner wall of the support sleeve through a bearing, the blade assembly is fixedly connected to the axis core, and the sealing assembly comprises a first seal arranged at one end of the support sleeve and a second seal arranged at the other end of the support sleeve, and the first seal is sleeved on the axis core.
[0006] Specifically, the bearing includes a first bearing and a second bearing, the first seal is located at an end of the first bearing away from the second bearing, and the second seal is located at an end of the second bearing away from the first bearing.
[0007] Specifically, the first seal includes a copper column, a permanent magnet ring and a steel sleeve, the copper column is sleeved on the shaft core, the permanent magnet ring and the steel sleeve are sleeved on the outer wall of the copper column, and the permanent magnet ring is located at one end of the steel sleeve close to the first bearing, and a plurality of first grooves are provided on the inner wall of the steel sleeve, and the first grooves are filled with magnetic fluid.
[0008] Specifically, the second sealing member is a rubber magnet.
[0009] Specifically, the fan blade assembly includes a first body, a second body embedded in the inner wall of the first body, and a third body embedded in the inner wall of the second body. The outer wall of the first body is provided with fan blades, and the third body has an inner cavity at one end facing the support sleeve for the end of the support sleeve to extend into.
[0010] Specifically, there is a gap between the end of the support sleeve and the bottom of the inner cavity.
[0011] Specifically, a second groove is provided on the bottom wall of the outer frame, a fourth body is connected to one end of the first body facing the second groove, an end of the fourth body extends into the second groove, and a plurality of guide wings are provided on the outer wall of the fourth body.
[0012] Specifically, an encapsulated insulating seat is provided outside the iron core of the winding motor.
[0013] Specifically, the support sleeve is a copper sleeve.
[0014] The utility model has at least the following beneficial effects:
[0015] 1. The permanent magnet ring and magnetic fluid of the first seal work together to form a good sealing structure, which provides good protection for the first bearing and the second bearing, and prevents seawater and dust from flowing into the support sleeve from one end of the first seal and corroding the two bearings.
[0016] 2. The rubber magnet of the second seal can play a sealing role on the one hand, preventing seawater and dust from entering the support sleeve from one end where it is located and corroding the bearing; on the other hand, it can generate magnetic attraction to the shaft core, so that the two bearings are evenly stressed.
[0017] 3. A maze-like structure can be formed between the end of the third body of the fan blade assembly and the end of the support sleeve, which can further prevent seawater and dust from entering the interior of the support sleeve.
[0018] 4. The guide vanes can sweep away salt crystals during rotation to prevent the fan blades from being stuck by salt.
[0019] 5. The iron core of the winding motor is insulated through the injection molding process, which is beneficial to prevent seawater from corroding the iron core of the winding motor.
[0020] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a schematic structural diagram of a marine fan for preventing bearing corrosion in an embodiment of the utility model;
[0023] Figure 2 It is a cross-sectional view of a marine fan with anti-bearing corrosion according to an embodiment of the utility model;
[0024] Figure 3 yes Figure 2 A partial enlarged view of the middle A;
[0025] Figure 4 It is a structural schematic diagram of the connection between the first body and the fourth body in the embodiment of the utility model.
[0026] The figure markings of the above drawings are: 1. outer frame; 11. bottom wall; 2. support sleeve; 3. winding motor; 31. encapsulating insulating seat; 4. shaft core; 5. fan blade assembly; 51. first main body; 52. second main body; 53. third main body; 531. inner cavity; 54. fan blade; 55. fourth main body; 56. guide wing; 61. first bearing; 62. second bearing; 711. copper column; 712. permanent magnet ring; 713. steel sleeve; 72. second seal. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "fixed", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact. Moreover, a first feature being "above", "below" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] In the description of this embodiment, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application.
[0031] In addition, the terms "first", "second", etc. are only used to distinguish in description and have no special meaning.
[0032] Combination Figures 1 to 3 As shown, the anti-bearing corrosion marine fan of this embodiment mainly includes: an outer frame 1, a support sleeve 2, a winding motor 3, a shaft core 4, a blade assembly 5 and a sealing assembly. Among them, a mounting hole is provided on the bottom wall 11 of the outer frame 1, and the support sleeve 2 is fixedly installed on the bottom wall 11 through the mounting hole. The support sleeve 2 can be a copper sleeve; the winding motor 3 is sleeved on the outer wall of the support sleeve 2; the shaft core 4 is rotatably connected to the inner wall of the support sleeve 2 through a bearing; the blade assembly 5 is fixedly connected to the shaft core 4 and can rotate with the shaft core 4; the sealing assembly includes a first sealing member arranged at one end of the support sleeve 2 and a second sealing member 72 arranged at the other end of the support sleeve 2, and the first sealing member is sleeved on the shaft core 4.
[0033] Specifically, if Figure 2 As shown, the shaft core 4 of this embodiment is connected to the inner wall of the support sleeve 2 through the first bearing 61 and the second bearing 62 to improve the rotation stability of the shaft core 4. The first seal is located at one end of the first bearing 61 away from the second bearing 62, and the second seal 72 is located at one end of the second bearing 62 away from the first bearing 61.
[0034] like Figure 3 As shown, the first seal includes a copper column 711, a permanent magnet ring 712 and a steel sleeve 713. The copper column 711 is sleeved on the shaft core 4, the permanent magnet ring 712 and the steel sleeve 713 are sleeved on the outer wall of the copper column 711 respectively, the permanent magnet ring 712 is located at one end of the steel sleeve 713 close to the first bearing 61, and a plurality of first grooves (not shown in the figure) are provided on the inner wall of the steel sleeve 713, and the first grooves are filled with magnetic fluid. The permanent magnet ring 712 can be a magnet ring. With the above scheme, the permanent magnet ring 712 and the magnetic fluid work together to form a good sealing structure, which plays a good protective role on the first bearing 61 and the second bearing 62, and prevents seawater and dust from flowing into the support sleeve 2 from the end where the first seal is located and corroding the two bearings.
[0035] The second sealing member 72 can be a rubber magnet. The rubber magnet can play a sealing role on one hand, preventing seawater and dust from entering the support sleeve 2 from the end where it is located and corroding the bearing; on the other hand, it can generate magnetic attraction to the shaft core 4, so that the two bearings are evenly stressed.
[0036] Combination Figure 2 and Figure 3 As shown, the fan blade assembly 5 includes a first body 51, a second body 52 and a third body 53, wherein the second body 52 is embedded in the inner wall of the first body 51, and the third body 53 is embedded in the inner wall of the second body 52. The outer wall of the first body 51 is provided with a fan blade 54, and the second body 52 is used to connect with the shaft core 4. The third body 53 has an inner cavity 531 at one end facing the support sleeve 2, and the inner cavity 531 is used for the end of the support sleeve 2 to extend into. With the above scheme, a structure similar to a maze can be formed between the end of the third body 53 and the end of the support sleeve 2, which can further prevent seawater and dust from entering the interior of the support sleeve 2. Preferably, there is a gap between the end of the support sleeve 2 and the bottom of the inner cavity 531. In other words, the end of the support sleeve 2 does not contact the bottom of the inner cavity 531, so as not to affect the rotation of the fan blade assembly 5.
[0037] Preferably, in order to prevent the fan blades 54 from being stuck by salt due to salt mist crystallization, Figure 2 and Figure 4As shown, the first body 51 of this embodiment is connected to the fourth body 55 at one end facing the bottom wall 11 of the outer frame 1, and the bottom wall 11 of the outer frame 1 is provided with a second groove so that the end of the fourth body 55 extends therein, and the outer wall of the fourth body 55 is provided with a plurality of guide wings 56. The guide wings 56 can sweep away salt crystals during rotation to prevent the fan blades 54 from being stuck by salt.
[0038] like Figure 2 As shown, the winding motor 3 of this embodiment has an injection-molded insulating seat 31 outside its core. In other words, the core of the winding motor 3 is insulated by injection molding, which is beneficial to prevent seawater from corroding the core of the winding motor 3.
[0039] In summary, the fan of this embodiment has the following advantages:
[0040] 1. The permanent magnet ring 712 of the first seal and the magnetic fluid work together to form a good sealing structure, which provides good protection for the first bearing 61 and the second bearing 62, and prevents seawater and dust from flowing into the support sleeve 2 from one end of the first seal and corroding the two bearings.
[0041] 2. The rubber magnet of the second sealing member 72 can play a sealing role on the one hand to prevent seawater and dust from entering the support sleeve 2 from the end where it is located and corroding the bearing; on the other hand, it can generate magnetic attraction to the shaft core 4 so that the two bearings are evenly stressed.
[0042] 3. A maze-like structure can be formed between the end of the third main body 53 of the fan blade assembly 5 and the end of the support sleeve 2, which can further prevent seawater and dust from entering the interior of the support sleeve 2.
[0043] 4. The guide wings 56 can sweep away salt crystals during rotation to prevent the fan blades 54 from being stuck by salt.
[0044] 5. The iron core of the winding motor 3 is insulated by the injection molding process, which is beneficial to prevent seawater from corroding the iron core of the winding motor 3.
[0045] The present invention uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.
Claims
1. A marine fan with anti-bearing corrosion, characterized in that: include: An outer frame, a support sleeve, a winding motor, an axis core, a fan blade assembly and a sealing assembly, wherein the support sleeve is inserted into the bottom wall of the outer frame, the winding motor is sleeved on the outer wall of the support sleeve, the axis core is connected to the inner wall of the support sleeve through a bearing, the fan blade assembly is fixedly connected to the axis core, and the sealing assembly includes a first sealing member arranged at one end of the support sleeve and a second sealing member arranged at the other end of the support sleeve, and the first sealing member is sleeved on the axis core.
2. The marine fan with anti-bearing corrosion according to claim 1, characterized in that: The bearing comprises a first bearing and a second bearing, the first seal is located at an end of the first bearing away from the second bearing, and the second seal is located at an end of the second bearing away from the first bearing.
3. The marine fan with anti-bearing corrosion according to claim 2, characterized in that: The first seal includes a copper column, a permanent magnet ring and a steel sleeve. The copper column is sleeved on the shaft core. The permanent magnet ring and the steel sleeve are sleeved on the outer wall of the copper column, and the permanent magnet ring is located at one end of the steel sleeve close to the first bearing. A plurality of first grooves are provided on the inner wall of the steel sleeve, and the first grooves are filled with magnetic fluid.
4. The marine fan with anti-bearing corrosion according to claim 2, characterized in that: The second sealing member is a rubber magnet.
5. The marine fan with anti-bearing corrosion according to claim 1, characterized in that: The fan blade assembly includes a first main body, a second main body embedded in the inner wall of the first main body, and a third main body embedded in the inner wall of the second main body. Fan blades are arranged on the outer wall of the first main body, and the third main body has an inner cavity for the end of the support sleeve to extend into at one end facing the support sleeve.
6. The marine fan with anti-bearing corrosion according to claim 5, characterized in that: There is a gap between the end of the support sleeve and the bottom of the inner cavity.
7. The marine fan with anti-bearing corrosion according to claim 5, characterized in that: A second groove is provided on the bottom wall of the outer frame, a fourth body is connected to one end of the first body facing the second groove, an end of the fourth body extends into the second groove, and a plurality of guide wings are provided on the outer wall of the fourth body.
8. The marine fan with anti-bearing corrosion according to claim 1, characterized in that: An insulating seat is arranged outside the iron core of the winding motor.
9. The marine fan with anti-bearing corrosion according to claim 1, characterized in that: The supporting sleeve is a copper sleeve.