A stator housing structure of a motor
By adopting a clamping design in the motor stator shell, the problems of unstable welding quality, low production efficiency, environmental pollution, maintenance and disassembly difficulties and material waste caused by traditional welding processes are solved, and higher quality and higher efficiency motor manufacturing is achieved.
Patent Information
- Application Number
- CN202421388825.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The problems of unstable welding quality, low production efficiency, environmental pollution, difficulty in repairing and disassembly, and waste of materials caused by traditional welding processes.
The clamping design adopts the clamping method of the first clamping projection and the second clamping slot, and the second clamping projection and the first clamping slot, instead of the traditional welding connection.
Improves the quality and reliability of the connection, simplifies the production process, improves production efficiency, reduces environmental pollution, simplifies the maintenance process, and reduces material waste and production costs.
Smart Images

Figure CN222706320U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motors, in particular to a stator housing structure of a motor. Background Art
[0002] As the core power component of various mechanical equipment, the performance and reliability of the motor directly affect the working effect of the entire system. In the construction of the motor, the stator housing is an important component that supports and protects the internal structure of the motor. The traditional motor stator housing is usually made of metal, and the upper and lower shells are connected together by welding. Although welding technology has been widely used in industrial production, there are still several major problems in the manufacturing process of the motor stator housing:
[0003] Unstable welding quality: The welding process is affected by many factors such as operator skills, welding parameters, environmental conditions, etc., which can easily lead to welding defects such as cracks, pores, and lack of fusion, affecting the reliability and safety of the motor.
[0004] Low production efficiency: The welding process requires multiple steps such as preheating, welding, and post-processing. The production cycle is long and the operator's skills are required to be high, which limits the improvement of production efficiency.
[0005] Environmental pollution problem: The welding process will produce pollutants such as smoke, harmful gases, etc., which pose a potential threat to the environment and human health.
[0006] Difficulty in maintenance and disassembly: Once the motor needs to be repaired or parts replaced, the welded stator housing is difficult to disassemble, increasing maintenance costs and time.
[0007] Material waste: Spatter may be generated during the welding process, resulting in material waste and increasing production costs.
[0008] Although there have been some improvement measures for the above problems, such as the use of automated welding equipment and optimization of welding processes, these problems cannot be fundamentally solved. Therefore, developing a new type of motor stator housing connection method that can not only ensure the stability and reliability of the connection, but also improve production efficiency, reduce costs, and reduce environmental pollution has become an important research direction in the motor manufacturing industry. Utility Model Content
[0009] The technical problem to be solved by the utility model is to provide a stator housing structure of a motor to solve the problems of unstable welding quality, low production efficiency, environmental pollution, difficulty in maintenance and disassembly, and material waste caused by traditional welding processes.
[0010] In order to solve the above technical problems, the technical solution adopted by the utility model is: a stator housing structure of a motor, comprising
[0011] The upper shell has a first clamping claw and a first clamping groove, wherein the first clamping claw is provided with a first clamping protrusion at one end away from the upper shell, and the first clamping groove is located outside the root of the first clamping claw;
[0012] The lower shell has a second clamping claw and a second clamping groove, wherein the second clamping claw is provided with a second clamping protrusion at one end away from the lower shell, and the second clamping groove is located outside the root of the second clamping claw;
[0013] The first engaging protrusion is used for engaging with the second engaging slot, and the second engaging protrusion is used for engaging with the first engaging slot;
[0014] When the first engaging protrusion is engaged with the second engaging groove and the second engaging protrusion is engaged with the first engaging groove, the first engaging claw abuts against the second engaging claw.
[0015] Furthermore, the number of the first clamping claws and the number of the second clamping claws are both multiple, and the two numbers are equal.
[0016] Furthermore, the plurality of first claws are distributed symmetrically on the upper shell; and the plurality of second claws are distributed symmetrically on the lower shell.
[0017] Furthermore, the first clamping claw is also provided with a first deformation notch, and the first deformation notch is located outside the root of the first clamping protrusion.
[0018] Furthermore, the second clamping claw is also provided with a second deformation notch, and the second deformation notch is located outside the root of the second clamping protrusion.
[0019] Furthermore, the first claw and the upper shell are an integrally formed one-piece structure.
[0020] Furthermore, the second claw and the lower shell are an integrally formed one-piece structure.
[0021] Furthermore, the upper shell is also provided with a first anti-slip protrusion, which is located in the first clamping groove and is used to abut against the outer side wall of the second clamping protrusion.
[0022] Furthermore, the lower shell is also provided with a second anti-slip protrusion, which is located in the second clamping groove and is used to abut against the outer side wall of the first clamping protrusion.
[0023] The beneficial effects of the utility model are as follows: the stator housing structure of the motor provided by the utility model eliminates the traditional welding process, and the welding quality problems caused by welding parameters, operator skills and other factors in the traditional welding process are avoided through the clamping design of the first clamping protrusion and the second clamping slot, and the second clamping protrusion and the first clamping slot. This clamping method provides a mechanical connection, reduces the risk of welding defects such as cracks, pores, and unfused, thereby improving the quality and reliability of the connection; the clamping design eliminates the steps of preheating, welding, post-processing and the like in the welding process, simplifies the production process, and thus significantly improves the production efficiency. This quick connection method reduces the production cycle, reduces the dependence on the skills of the operator, and makes the production process more efficient; the clamping connection method does not involve pollutants such as smoke and harmful gases generated during the welding process, thereby reducing the potential threat to the environment, and meets the requirements of modern manufacturing industry for environmental protection and sustainable development; the clamping design allows for rapid disassembly and reassembly, greatly simplifying the maintenance process of the motor. This design reduces maintenance time and cost, and improves the maintainability of the motor; the clamping connection method avoids the splash that may be generated during the welding process, thereby reducing material waste and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic structural diagram of the stator housing structure of the motor in the first embodiment of the utility model.
[0025] Description of labels:
[0026] 1. Upper shell; 11. First clamping claw; 12. First clamping protrusion; 13. First clamping slot; 14. First deformation notch; 15. First anti-slip protrusion; 2. Lower shell; 21. Second clamping claw; 22. Second clamping protrusion; 23. Second clamping slot; 24. Second deformation notch; 25. Second anti-slip protrusion. DETAILED DESCRIPTION
[0027] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.
[0028] Please refer to Figure 1 , a stator housing structure of a motor, comprising
[0029] The upper shell 1 has a first clamping claw 11 and a first clamping groove 13. The first clamping claw 11 is provided with a first clamping protrusion 12 at one end away from the upper shell 1. The first clamping groove 13 is located outside the root of the first clamping claw 11.
[0030] The lower shell 2 has a second clamping claw 21 and a second clamping groove 23. The second clamping claw 21 is provided with a second clamping protrusion 22 at one end away from the lower shell 2. The second clamping groove 23 is located outside the root of the second clamping claw 21.
[0031] The first engaging protrusion 12 is used to engage with the second engaging groove 23, and the second engaging protrusion 22 is used to engage with the first engaging groove 13;
[0032] When the first engaging protrusion 12 is engaged with the second engaging groove 23 and the second engaging protrusion 22 is engaged with the first engaging groove 13 , the first engaging claw 11 is in conflict with the second engaging claw 21 .
[0033] From the above description, it can be seen that the beneficial effects of the utility model are: through the clamping design of the first clamping protrusion 12 and the second clamping groove 23, and the second clamping protrusion 22 and the first clamping groove 13, the upper shell 1 and the lower shell 2 are quickly connected and fixed, thereby improving the assembly efficiency; the interference design of the first clamping claw 11 and the second clamping claw 21 enhances the stability of the connection and prevents separation due to vibration or external force.
[0034] Furthermore, the number of the first clamping claws 11 and the number of the second clamping claws 21 are both plural and equal.
[0035] It can be seen from the above description that the number of the plurality of first claws 11 and the second claws 21 is equal and symmetrically distributed, which provides a uniform connection force and ensures the overall balance and stability of the motor stator housing structure.
[0036] Furthermore, a plurality of the first claws 11 are distributed symmetrically on the upper shell 1 ; and a plurality of the second claws 21 are distributed symmetrically on the lower shell 2 .
[0037] It can be seen from the above description that the central symmetrical distribution of the first claw 11 and the second claw 21 further enhances the symmetry and balance of the motor stator housing, and helps to reduce the structural stress caused by improper assembly.
[0038] Furthermore, the first clamping claw 11 is further provided with a first deformation notch 14 , and the first deformation notch 14 is located outside the root of the first clamping protrusion 12 .
[0039] It can be seen from the above description that the design of the first deformation notch 14 allows the first claw 11 to deform appropriately during the clamping process, which helps the clamping protrusion to be inserted into the second clamping groove 23 more easily, thereby improving the convenience of assembly.
[0040] Furthermore, the second clamping claw 21 is further provided with a second deformation notch 24 , and the second deformation notch 24 is located outside the root of the second clamping protrusion 22 .
[0041] It can be seen from the above description that the second deformation notch 24 allows the second claw 21 to deform during the assembly process, so that the second engaging protrusion 22 is more easily engaged with the first engaging groove 13, further improving the assembly efficiency.
[0042] Furthermore, the first claw 11 and the upper shell 1 are an integrally formed one-piece structure.
[0043] It can be seen from the above description that the integrated structure of the first claw 11 and the upper shell 1 reduces the number of parts in the assembly process, simplifies the production process, and helps to reduce manufacturing costs.
[0044] Furthermore, the second claw 21 and the lower shell 2 are an integrally formed one-piece structure.
[0045] It can be seen from the above description that the integrated structure of the second claw 21 and the lower shell 2 reduces the number of parts in the assembly process, simplifies the production process, and helps to reduce manufacturing costs.
[0046] Furthermore, the upper shell 1 is further provided with a first anti-slip protrusion 15 , which is located in the first clamping groove 13 and is used to abut against the outer side wall of the second clamping protrusion 22 .
[0047] As can be seen from the above description, the design of the first anti-dropping protrusion 15 provides an additional anti-dropping mechanism to ensure that the second engaging protrusion 22 is stable in the first engaging groove 13 to prevent the second engaging protrusion 22 from being released due to vibration or impact.
[0048] Furthermore, the lower shell 2 is further provided with a second anti-slip protrusion 25 , which is located in the second clamping groove 23 and is used to abut against the outer side wall of the first clamping protrusion 12 .
[0049] As can be seen from the above description, the design of the second anti-dropping protrusion 25 provides an additional anti-dropping mechanism to ensure that the first engaging protrusion 12 is stable in the second engaging groove 23 to prevent the first engaging protrusion 12 from being released due to vibration or impact.
[0050] Please refer to Figure 1The first embodiment of the utility model is: a stator housing structure of a motor, comprising an upper shell 1 and a lower shell 2, wherein the upper shell 1 and the lower shell 2 are assembled to form a receiving space for fixing the stator of the motor; the upper shell 1 has a first claw 11 and a first slot 13, the first claw 11 is provided with a first clamping protrusion 12 at one end away from the upper shell 1, and the first slot 13 is located outside the root of the first claw 11; the lower shell 2 has a second claw 21 and a second slot 23, the second claw 21 is provided with a second clamping protrusion 22 at one end away from the lower shell 2, the The second clamping groove 23 is located at the outside of the root of the second clamping claw 21; the first clamping protrusion 12 is used to clamp with the second clamping groove 23, and the second clamping protrusion 22 is used to clamp with the first clamping groove 13; when the first clamping protrusion 12 is clamped in the second clamping groove 23 and the second clamping protrusion 22 is clamped in the first clamping groove 13, the first clamping claw 11 is in conflict with the second clamping claw 21; specifically, the first clamping protrusion 12 is pressed into the second clamping groove 23 by an external pressing device, and the second clamping protrusion 22 is pressed into the first clamping groove 13.
[0051] Preferably, the number of the first claws 11 and the number of the second claws 21 are both multiple and equal, and the number of the multiple first claws 11 and the second claws 21 are equal and symmetrically distributed, providing a uniform connecting force and ensuring the overall balance and stability of the motor stator housing structure; specifically, the multiple first claws 11 are centrally symmetrically distributed on the upper shell 1; the multiple second claws 21 are centrally symmetrically distributed on the lower shell 2, and the centrally symmetrical distribution of the first claws 11 and the second claws 21 further enhances the symmetry and balance of the motor stator housing and helps to reduce structural stress caused by improper assembly.
[0052] In this embodiment, the first claw 11 is also provided with a first deformation notch 14, which is located on the outside of the root of the first clamping protrusion 12. The design of the first deformation notch 14 allows the first claw 11 to deform moderately during the clamping process, which helps the clamping protrusion to be more easily inserted into the second clamping groove 23, thereby improving the convenience of assembly; specifically, the second claw 21 is also provided with a second deformation notch 24, which is located on the outside of the root of the second clamping protrusion 22. The second deformation notch 24 allows the second claw 21 to deform during the assembly process, so that the second clamping protrusion 22 is more easily inserted into the first clamping groove 13, thereby further improving the assembly efficiency.
[0053] In detail, the first clamping claw 11 and the upper shell 1 are an integrally formed one-piece structure, and the second clamping claw 21 and the lower shell 2 are an integrally formed one-piece structure, which reduces the number of parts in the assembly process, simplifies the production process, and helps to reduce manufacturing costs.
[0054] Preferably, the upper shell 1 is also provided with a first anti-slip protrusion 15, which is located in the first card slot 13 and is used to interfere with the outer wall of the second card slot 22; the lower shell 2 is also provided with a second anti-slip protrusion 25, which is located in the second card slot 23 and is used to interfere with the outer wall of the first card slot 12. In this way, an additional anti-slip mechanism is provided to ensure the stability of the structure and prevent disengagement due to vibration or impact.
[0055] In summary, the stator housing structure of the motor provided by the utility model eliminates the traditional welding process, and avoids the welding quality problems caused by welding parameters, operator skills and other factors in the traditional welding process through the clamping design of the first clamping protrusion and the second clamping slot, and the second clamping protrusion and the first clamping slot. This clamping method provides a mechanical connection, reduces the risk of welding defects such as cracks, pores, and unfused, thereby improving the quality and reliability of the connection; the clamping design eliminates the steps of preheating, welding, post-processing and the like in the welding process, simplifies the production process, and thus significantly improves the production efficiency. This quick connection method reduces the production cycle, reduces the dependence on the skills of the operator, and makes the production process more efficient; the clamping connection method does not involve pollutants such as smoke and harmful gases generated during the welding process, thereby reducing the potential threat to the environment, and meets the requirements of modern manufacturing industry for environmental protection and sustainable development; the clamping design allows for rapid disassembly and reassembly, which greatly simplifies the maintenance process of the motor. This design reduces maintenance time and cost, and improves the maintainability of the motor; the clamping connection method avoids the spatter that may be generated during the welding process, thereby reducing material waste and reducing production costs.
[0056] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A stator housing structure of a motor, characterized in that: include The upper shell has a first clamping claw and a first clamping groove, wherein the first clamping claw is provided with a first clamping protrusion at one end away from the upper shell, and the first clamping groove is located outside the root of the first clamping claw; The lower shell has a second clamping claw and a second clamping groove, wherein the second clamping claw is provided with a second clamping protrusion at one end away from the lower shell, and the second clamping groove is located outside the root of the second clamping claw; The first engaging protrusion is used for engaging with the second engaging slot, and the second engaging protrusion is used for engaging with the first engaging slot; When the first engaging protrusion is engaged with the second engaging groove and the second engaging protrusion is engaged with the first engaging groove, the first engaging claw abuts against the second engaging claw.
2. The stator housing structure of the motor according to claim 1, characterized in that: The number of the first clamping claws and the number of the second clamping claws are both plural and equal.
3. The stator housing structure of the motor according to claim 2, characterized in that: The plurality of first claws are distributed symmetrically on the upper shell; the plurality of second claws are distributed symmetrically on the lower shell.
4. The stator housing structure of the motor according to claim 1, characterized in that: The first clamping claw is also provided with a first deformation notch, and the first deformation notch is located outside the root of the first clamping protrusion.
5. The stator housing structure of the motor according to claim 1, characterized in that: The second clamping claw is also provided with a second deformation notch, and the second deformation notch is located outside the root of the second clamping protrusion.
6. The stator housing structure of the motor according to claim 1, characterized in that: The first clamping claw and the upper shell are an integrally formed one-piece structure.
7. The stator housing structure of the motor according to claim 1, characterized in that: The second clamping claw and the lower shell are an integrally formed one-piece structure.
8. The stator housing structure of the motor according to claim 1, characterized in that: The upper shell is also provided with a first anti-slip protrusion, which is located in the first clamping groove and is used to abut against the outer side wall of the second clamping protrusion.
9. The stator housing structure of the motor according to claim 1, characterized in that: The lower shell is further provided with a second anti-slip protrusion, which is located in the second clamping groove and is used to abut against the outer side wall of the first clamping protrusion.