A kind of extrusion type tofu dehydration device

By designing an extruded tofu dehydration device including a bottom support frame, electric cylinder, pressure plate and dehydration components, the problem of tofu being easily broken and inconvenient to demolding during dehydration in traditional tofu production is solved, and the effects of uniform extrusion and convenient molding are achieved. Through the centralized sewage discharge design, the accumulation and fermentation of yellow slurry water is avoided.

CN222707565UActive Publication Date: 2025-04-04德阳市杨麻婆食品科技有限公司
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Patent Information

Application Number
CN202420667847.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-04-04
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In traditional tofu production, tofu is prone to breaking and cracking of edges and corners during dehydration, which affects the quality and does not have the function of facilitating mold removal and removal.

Method used

An extruded tofu dehydration device is designed, including a bottom support frame, electric cylinder, pressure plate and dehydration assembly. The dehydration assembly consists of tofu support plate, limit pin rod, end-face limit plate, side limit plate and external fixing cover. Through the cooperation of these components, uniform extrusion and convenient mold release of tofu are achieved.

Benefits of technology

This device not only realizes the function of facilitating mold removal and removal, but also achieves the function of uniform extrusion pressure, avoiding the problems of tofu corners breaking and cracking, and through the design of centralized sewage discharge, the accumulation and fermentation of yellow slurry water is avoided.

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Abstract

The utility model discloses an extrusion type tofu dehydration device, comprising a bottom support frame, the top of the bottom support frame is fixedly connected to the top support frame, an electric cylinder is installed at the middle position of the top of the top support frame, a pressing plate is arranged at the bottom of the electric cylinder, and a dehydration component for facilitating the removal of tofu is arranged at the middle position of the top of the bottom support frame. The extrusion type tofu dehydration device is provided with a tofu supporting plate, a limit pin, an end limit plate, an end limit hole, a side limit plate, a side limit hole and an external fixed cover. When in use, the pressing plate is first raised during demoulding, and then the external fixed cover is pulled upward, and then the end limit plate and the side limit plate are pulled upward in sequence, and the remaining gauze bag containing tofu is directly exposed on the tofu supporting plate, realizing the function of facilitating demoulding and removal, and solving the problem that the device does not have the function of facilitating demoulding and removal.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing equipment, in particular to an extrusion type tofu dehydration device. Background Art

[0002] Tofu contains many trace elements necessary for the human body and is rich in high-quality protein. It is known as "plant meat" and is a nutritious food with a long history. The traditional tofu making technique has been selected into the fourth batch of China's national intangible cultural heritage representative project list.

[0003] The basic process of traditional tofu production is that soybeans are cleaned, soaked, and ground, and then filtered to remove bean dregs, and then boiled and brined to solidify, and finally squeezed and dehydrated to form. Extrusion is required for dehydration. The traditional method is to use heavy objects such as stones for extrusion. Modern production workshops use equipment such as cylinders or electric cylinders for extrusion. Taking the electric cylinder as an example, the gel-like soybean protein and yellow pulp water that have been ground are poured into a container together. Gauze is padded in the container. After the gauze is folded to wrap the soybean protein gel, the electric cylinder pushes the pressing plate down, and the top of the gauze bag is stressed and gradually flattened, and the yellow pulp water in the soybean protein gel is squeezed out. There are some functional deficiencies in actual use, and there is room for improvement. For example, most of the containers currently used to hold soybean protein are fixed. After extrusion and drainage, when the tofu needs to be taken out, it can only be taken out by pulling the gauze bag. When the gauze bag is pulled upward, the corners of the tofu are subjected to large force and the center is subjected to small force, which is prone to cracking, corner breakage and other problems, affecting the appearance of the tofu, and it does not have the function of being easy to demold and take out.

[0004] Now, a novel extrusion type tofu dehydration device is proposed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide an extrusion type tofu dehydrating device to solve the problem that the above-mentioned background technology does not have the function of being easy to demould and take out.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an extruded tofu dehydration device, comprising a bottom support frame, the top of the bottom support frame is fixedly connected to a top support frame, an electric cylinder is installed at the middle position of the top of the top support frame, a pressing plate is arranged at the bottom of the electric cylinder, and a dehydration component for facilitating the removal of tofu is arranged at the middle position of the top of the bottom support frame.

[0007] The dehydration assembly includes a tofu supporting plate, which is fixedly connected to the middle position of the top of the bottom support frame, and two groups of limit pins are vertically welded to the front and rear ends and the left and right sides of the top of the tofu supporting plate, and end limit plates are horizontally placed at the front and rear ends of the top of the tofu supporting plate, and two groups of end limit holes are arranged at the bottom of the end limit plate, and side limit plates are horizontally placed on both sides of the top of the tofu supporting plate, and two groups of side limit holes are arranged at the bottom of the side limit plate, and the end limit plates and the side limit plates are sleeved with external fixing covers from top to bottom.

[0008] Preferably, the inner diameters of the end face limiting hole and the side face limiting hole are the same, and the position dimensions of the limiting pin, the end face limiting hole and the side face limiting hole correspond one to one.

[0009] Preferably, the front and rear ends of the side limiting plate are respectively fitted with one end of the end limiting plate, and the end limiting plate and the side limiting plate are symmetrically distributed about the vertical center line of the tofu supporting plate.

[0010] Preferably, the end surface limiting plate, the side surface limiting plate and the outer fixing cover are respectively provided with a plurality of groups of small holes inside, and the outer side surfaces of the end surface limiting plate and the side surface limiting plate are in contact with the inner wall of the outer fixing cover.

[0011] Preferably, limiting sliding rods are vertically welded at the four corners of the top of the pressing plate, and four groups of limiting bobbins are fixedly connected to the top of the top support frame.

[0012] Preferably, the outer diameter of the limiting slide bar is matched with the inner diameter of the limiting barrel, and the limiting slide bar can slide up and down along the inside of the limiting barrel.

[0013] Preferably, an open water guide trough is fixedly connected to the rear end of the bottom of the bottom support frame, a water inlet valve is installed at the rear end of one side of the open water guide trough, and a water distribution pipe is transversely fixedly connected between the rear ends of both sides inside the open water guide trough.

[0014] Preferably, a plurality of water outlets are provided at the bottom of the water distribution pipe, a sewage outlet is fixedly connected to the front end of the other side of the open water guide groove, the inside of the water inlet valve and the water distribution pipe are connected, and the water outlets are arranged at equal intervals.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the extrusion type tofu dehydration device not only realizes the function of facilitating demoulding and taking out, but also realizes the function of uniform extrusion force and centralized sewage discharge;

[0016] (1) By providing a tofu supporting plate, a limiting pin rod, an end limiting plate, an end limiting hole, a side limiting plate, a side limiting hole and an external fixing cover, when in use, first assemble the mold, place the end limiting plate and the side limiting plate on the tofu supporting plate in sequence, match the end limiting hole, the side limiting hole and the limiting pin rod, and the position of the end limiting plate and the side limiting plate is fixed, and then the external fixing cover is put on the outside of the end limiting plate and the side limiting plate, and the tofu supporting plate, the end limiting plate, the side limiting plate and the external fixing cover constitute an open tofu forming mold, and a wide gauze is spread on the bottom of the mold, and the corners of the gauze are attached to the The inner wall of the mold is closed, and then the soybean protein gel that has been dotted with brain and the yellow slurry water are poured into the gauze, and the corners of the gauze are folded toward the middle to form a square gauze bag. Then the electric cylinder is started, and the electric cylinder pushes the pressing plate downward, and the pressing plate is pressed on the top of the gauze bag. The yellow slurry water in it is continuously discharged through squeezing, and the tofu can be slowly formed. When demolding, the pressing plate is first raised, and then the external fixing cover is pulled upward, and then the end limit plate and the side limit plate are pulled upward in turn, and the remaining gauze bag containing tofu is directly exposed on the tofu supporting plate. The gauze can be opened to take out the tofu pieces one by one, realizing the function of easy demolding and taking out;

[0017] (2) By setting a limit slide bar and a limit tube, when in use, the pressing plate is driven by the electric cylinder to move up and down. During the displacement process, the limit slide bars at the four corners of the top of the pressing plate slide up and down along the limit tube. The limit tube can limit the position of the limit slide bar, making its up and down sliding smoother and more stable, ensuring that the force degree of each corner is consistent, avoiding density differences caused by different forces on different parts of the tofu, and achieving the function of uniform extrusion force;

[0018] (3) By providing a water inlet valve, an open water guide groove, a water distribution pipe, a water outlet and a sewage outlet, during the extrusion process, the yellow pulp water in the tofu is discharged along the holes on the surface of the mold, and the open water guide groove receives the flowing yellow pulp water. The external water source is connected to the water inlet valve, and the water source enters the water distribution pipe and is discharged downward through the water outlet. The open water guide groove is flushed and the water is continuously discharged along the sewage outlet, thereby preventing the yellow pulp water from accumulating and fermenting for a long time to produce sour taste, thereby realizing the function of centralized sewage discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the top view of the bottom support frame of the utility model;

[0021] Figure 3 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0022] Figure 4This is a schematic diagram of the explosion structure of the dehydration component of the utility model

[0023] Figure 5 This is a schematic diagram of the top view of the end limit plate and the side limit plate of the utility model

[0024] Figure 6 It is a schematic diagram of the side structure of the open water guide trough of the utility model.

[0025] In the figure: 1. bottom support frame; 2. top support frame; 3. tofu supporting plate; 4. limit pin rod; 5. end limit plate; 6. end limit hole; 7. side limit plate; 8. side limit hole; 9. external fixing cover; 10. electric cylinder; 11. pressure plate; 12. limit slide rod; 13. limit tube; 14. water inlet valve; 15. open water guide trough; 16. water distribution pipe; 17. water outlet; 18. sewage outlet. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example 1: Please refer to Figure 1-6 , an extrusion type tofu dehydration device, comprising a bottom support frame 1, a top support frame 2 is fixedly connected to the top of the bottom support frame 1, an electric cylinder 10 is installed at the middle position of the top of the top support frame 2, a pressing plate 11 is arranged at the bottom of the electric cylinder 10, and a dehydration component for taking out tofu is arranged at the middle position of the top of the bottom support frame 1;

[0028] See also Figure 1-6 , an extruded tofu dehydration device also includes a dehydration component, which includes a tofu supporting plate 3, which is fixedly connected to the middle position of the top of the bottom support frame 1, and two groups of limit pins 4 are vertically welded at the front and rear ends and the left and right sides of the top of the tofu supporting plate 3, and end surface limit plates 5 are horizontally placed at the front and rear ends of the top of the tofu supporting plate 3, and two groups of end surface limit holes 6 are arranged at the bottom of the end surface limit plate 5, and side surface limit plates 7 are horizontally placed on both sides of the top of the tofu supporting plate 3, and two groups of side surface limit holes 8 are arranged at the bottom of the side surface limit plate 7, and the end surface limit plate 5 and the side surface limit plate 7 are sleeved with an external fixing cover 9 from top to bottom;

[0029] The inner diameters of the end face limiting hole 6 and the side face limiting hole 8 are the same, the position sizes of the limiting pin rod 4, the end face limiting hole 6 and the side face limiting hole 8 correspond one to one, the front and rear ends of the side face limiting plate 7 are respectively fitted with one end of the end face limiting plate 5, the end face limiting plate 5 and the side face limiting plate 7 are symmetrically distributed about the vertical center line of the tofu supporting plate 3, the end face limiting plate 5, the side face limiting plate 7 and the external fixing cover 9 are respectively provided with multiple groups of small holes, the outer side surfaces of the end face limiting plate 5 and the side face limiting plate 7 are fitted with the inner wall of the external fixing cover 9, so as to facilitate demoulding of the tofu and reduce the damage of the tofu;

[0030] Specifically, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, when demoulding, first raise the pressing plate 11, then pull the outer fixing cover 9 upward, then pull the end limit plate 5 and the side limit plate 7 upward in sequence, and the remaining gauze bag containing tofu is directly exposed on the tofu supporting plate 3. The gauze can be removed to take out the tofu pieces one by one.

[0031] Embodiment 2: The four corners on the top of the pressing plate 11 are respectively vertically welded with limiting slide bars 12, and the top of the top support frame 2 is fixedly connected with four sets of limiting tubes 13. The outer diameter of the limiting slide bar 12 is matched with the inner diameter of the limiting tube 13. The limiting slide bar 12 can slide up and down along the inside of the limiting tube 13, so that the extrusion force can be kept balanced and the uneven force on the tofu caused by deflection can be avoided;

[0032] Specifically, Figure 1 and Figure 3 As shown, the limiting slide rods 12 at the four corners of the top of the pressing plate 11 slide up and down along the limiting tube 13. The limiting tube 13 can limit the position of the limiting slide rod 12, making its up and down sliding smoother and more stable, ensuring that the force degree of each corner is consistent, and avoiding density differences due to different forces on different parts of the tofu.

[0033] Embodiment 3: An open water channel 15 is fixedly connected to the rear end of the bottom of the bottom support frame 1, and a water inlet valve 14 is installed at the rear end of one side of the open water channel 15. A water distribution pipe 16 is fixedly connected transversely between the rear ends of both sides of the inside of the open water channel 15. A plurality of water outlets 17 are arranged at the bottom of the water distribution pipe 16. A sewage outlet 18 is fixedly connected to the front end of the other side of the open water channel 15. The inside of the water inlet valve 14 and the water distribution pipe 16 are connected, and the water outlets 17 are arranged at equal intervals, which can collect the yellow pulp water and guide it for discharge to avoid accumulation and fermentation.

[0034] Specifically, Figure 1 and Figure 6As shown, the open water channel 15 receives the outflowing yellow slurry water, connects the external water source to the water inlet valve 14, opens the water inlet valve 14, and the water source enters the water distribution pipe 16 and is discharged downward through the water outlet 17, flushing the open water channel 15 and allowing it to be continuously discharged along the sewage outlet 18.

[0035] Working principle: When the utility model is used, first, assemble the mold, place the end limit plate 5 and the side limit plate 7 on the tofu supporting plate 3 in sequence, match the end limit hole 6, the side limit hole 8 and the limit pin 4, and the position of the end limit plate 5 and the side limit plate 7 is fixed, then put the external fixing cover 9 on the outside of the end limit plate 5 and the side limit plate 7, the tofu supporting plate 3, the end limit plate 5, the side limit plate 7 and the external fixing cover 9 to form an open tofu forming mold, spread a wide gauze on the bottom of the mold, the corners of the gauze fit the inner wall of the mold, and then The soy protein gel after braining is poured into the gauze together with the yellow slurry water, and the corners of the gauze are folded to the middle to form a square gauze bag, and then the electric cylinder 10 is started, and the electric cylinder 10 pushes the pressing plate 11 downward, and the pressing plate 11 is pressed on the top of the gauze bag, and the yellow slurry water in it is continuously discharged by squeezing, and the tofu can be slowly formed. When demolding, the pressing plate 11 is first raised, and then the external fixing cover 9 is pulled upward, and then the end surface limiting plate 5 and the side limiting plate 7 are pulled upward in sequence, and the remaining gauze bag containing tofu is directly exposed on the tofu supporting plate 3. The gauze can be opened to take out the tofu pieces one by one. The pressing plate 11 is driven by the electric cylinder 10 to move up and down. During the displacement process, the limiting slide bars 12 at the four corners of the top of the pressing plate 11 slide up and down along the limiting tube 13. The limiting tube 13 can limit the position of the limiting slide bar 12, so that its up and down sliding is smoother and more stable, ensuring that the force degree of each corner is consistent, and avoiding the density difference caused by different forces on different parts of the tofu. During the extrusion process, the yellow slurry in the tofu is discharged along the holes on the surface of the mold, and the open water guide groove 15 receives the outflowing yellow slurry. The external water source is connected to the water inlet valve 14, and the water inlet valve 14 is opened. The water source enters the water distribution pipe 16 and is discharged downward through the water outlet 17, flushing the open water guide groove 15 so that it is continuously discharged along the sewage outlet 18 to prevent the yellow slurry from accumulating and fermenting for a long time to produce sour taste.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An extrusion type tofu dehydration device, comprising a bottom support frame (1), characterized in that: The top of the bottom support frame (1) is fixedly connected to a top support frame (2), an electric cylinder (10) is installed at the middle position of the top of the top support frame (2), a pressing plate (11) is arranged at the bottom of the electric cylinder (10), and a dehydration component for facilitating the removal of tofu is arranged at the middle position of the top of the bottom support frame (1); The dehydration assembly comprises a tofu support plate (3), the tofu support plate (3) is fixedly connected to the middle position of the top of the bottom support frame (1), two groups of limit pins (4) are vertically welded at the front and rear ends and the left and right sides of the top of the tofu support plate (3), end surface limit plates (5) are horizontally placed at the front and rear ends of the top of the tofu support plate (3), two groups of end surface limit holes (6) are arranged at the bottom of the end surface limit plate (5), side surface limit plates (7) are horizontally placed at the two sides of the top of the tofu support plate (3), two groups of side surface limit holes (8) are arranged at the bottom of the side surface limit plate (7), and the end surface limit plate (5) and the side surface limit plate (7) are sleeved with external fixing covers (9) from top to bottom.

2. The extrusion type tofu dehydration device according to claim 1, characterized in that: The inner diameters of the end face limiting hole (6) and the side face limiting hole (8) are the same, and the positional dimensions of the limiting pin (4), the end face limiting hole (6), and the side face limiting hole (8) correspond one to one.

3. The extrusion type tofu dehydration device according to claim 1, characterized in that: The front and rear ends of the side limit plate (7) are respectively fitted with one end of the end limit plate (5), and the end limit plate (5) and the side limit plate (7) are symmetrically distributed about the vertical center line of the tofu supporting plate (3).

4. The extrusion type tofu dehydration device according to claim 1, characterized in that: The end surface limiting plate (5), the side surface limiting plate (7) and the outer fixing cover (9) are respectively provided with a plurality of groups of small holes inside, and the outer side surfaces of the end surface limiting plate (5) and the side surface limiting plate (7) are in contact with the inner wall of the outer fixing cover (9).

5. The extrusion type tofu dehydration device according to claim 1, characterized in that: Limiting slide bars (12) are vertically welded at the four corners of the top of the pressing plate (11), and four groups of limiting tubes (13) are fixedly connected to the top of the top support frame (2).

6. The extrusion type tofu dehydration device according to claim 5, characterized in that: The outer diameter of the limiting slide bar (12) is matched to the inner diameter of the limiting tube (13), and the limiting slide bar (12) can slide up and down along the inside of the limiting tube (13).

7. The extrusion type tofu dehydration device according to claim 1, characterized in that: An open water channel (15) is fixedly connected to the rear end of the bottom of the bottom support frame (1), a water inlet valve (14) is installed at the rear end of one side of the open water channel (15), and a water distribution pipe (16) is transversely fixedly connected between the rear ends of both sides inside the open water channel (15).

8. The extrusion type tofu dehydration device according to claim 7, characterized in that: A plurality of water outlets (17) are arranged at the bottom of the water distribution pipe (16); a sewage outlet (18) is fixedly connected to the front end of the other side of the open water guide groove (15); the inside of the water inlet valve (14) and the water distribution pipe (16) are connected; and the water outlets (17) are arranged at equal intervals.

Citation Information

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