An integrated production device for reagents

Abstract

The utility model discloses an integrated production device for reagents, comprising: a plurality of raw material boxes, a stirring reactor and a processing bracket. The utility model relates to the technical field of reagent production. Through a quantitative liquid drainage component and a quantitative powder drainage component, the drainage amount of liquid and solid powder raw materials can be accurately controlled to ensure the accurate raw material ratio in the production process, thereby improving product quality and stability; the stirring reactor is driven by a side wall drive machine and a side wall gear box to rotate at an angle, so that the raw materials can be mixed at multiple angles and in multiple directions in the stirring reactor, ensuring that the raw materials are mixed evenly and improving the reaction efficiency; through the lifting and rotation of a stirring lifting ring and a stirring lifting sleeve shaft tube, the stirring blade can rotate inside to feed the material and rotate outside to stir, further enhancing the stirring effect and mixing uniformity.

Description

Technical Field

[0001] The utility model relates to the technical field of reagent production, in particular to an integrated production device for reagents. Background Art

[0002] With the booming economy and the continuous progress of social civilization, people pay more and more attention to health, and the application scope of diagnostic reagents is also expanding. However, the production process of diagnostic reagents involves many delicate processes, especially in the preparation stage. Due to the diversity of reagent components and significant differences in their physical properties, such as the presence of soluble substances, slightly soluble substances and easily oxidized substances, the production process faces many challenges.

[0003] At present, although the preparation process is carried out in a sterile room, the widely used open reagent preparation and stirring device still cannot completely avoid the occurrence of oxidation problems. In addition, the presence of some slightly soluble substances not only increases the complexity of the production process, but may also lead to an extension of the entire production cycle, thereby reducing production efficiency. In the packaging process, the traditional manual weighing and packaging method is not only prone to errors and affects the quality of diagnostic reagents, but also time-consuming and labor-intensive, resulting in high labor costs. In view of this, in-depth research on the above issues led to the creation of this case. Utility Model Content

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: an integrated production device for reagents, comprising: a plurality of raw material boxes, a stirred reactor and a processing support, wherein the plurality of raw material boxes and the stirred reactor are installed on the processing support, and the plurality of raw material boxes are respectively connected to the stirred reactor through a sealed drainage stirring structure;

[0005] The sealed drainage stirring structure comprises: a pair of L-shaped drainage inner shaft tubes, a pair of L-shaped drainage outer shaft tubes, a pair of T-shaped drainage shaft tubes, a stirring sleeve shaft tube, a stirring rotating support plate, two pairs of convex arc sliders, a pair of concave arc slideways, a pair of side wall angle shafts, a pair of side wall gear boxes, a pair of side wall drivers, a stirring lifting sleeve shaft tube, a stirring lifting ring, a plurality of lifting limit shafts, a pair of stretching hydraulic push rods, stirring blades, a stirring driver, a stirring gear box, a plurality of quantitative liquid drainage components and a plurality of quantitative powder drainage components;

[0006] A pair of L-shaped drainage inner shaft tubes are movably inserted into the inner sides of a pair of L-shaped drainage outer shaft tubes, and a pair of L-shaped drainage inner shaft tubes and a pair of L-shaped drainage outer shaft tubes are respectively inserted into a pair of T-shaped drainage shaft tubes through sealed bearings, the T-shaped drainage shaft tube is installed on the processing bracket, the stirring sleeve shaft tube is sleeved on the T-shaped drainage shaft tube, the stirring rotating support plate is sleeved on the stirring sleeve shaft tube, a pair of concave arc slideways are relatively parallel installed on the processing bracket, two pairs of convex arc sliders are respectively installed on the stirring reactor, and two pairs of convex arc sliders are movably inserted into the inner sides of a pair of concave arc slideways, a pair of side wall angle shafts are respectively inserted on both sides of the stirring reactor, and a pair of side wall angle shafts are respectively connected to the processing bracket, a pair of side wall gear boxes are respectively sleeved on a pair of side wall angle shafts, a pair of side wall drive motor drive ends They are respectively connected to a pair of side wall gear boxes, the stirring lifting sleeve shaft tube is movably inserted on the stirring sleeve shaft tube, the stirring lifting ring is installed on the stirring sleeve shaft tube, a number of lifting limit shafts are evenly installed on the stirring lifting ring, and a number of lifting limit shafts are respectively movably inserted on the stirring lifting sleeve shaft tube, a pair of stretching hydraulic push rods are installed on the stirring rotating support plate, and the pushing ends of a pair of stretching hydraulic push rods are connected to the stirring lifting sleeve shaft tube, the stirring blades are installed on the stirring lifting sleeve shaft tube, a number of quantitative liquid drainage assemblies and a number of quantitative powder drainage assemblies are installed on a number of raw material boxes and a number of T-shaped drainage shaft tubes, the stirring gear box is sleeved on the stirring lifting sleeve shaft tube, the stirring driving motor is installed on the stirring lifting ring, and the driving end of the stirring driving motor is connected to the stirring gear box.

[0007] Preferably, the quantitative powder drainage assembly comprises: a convex feeding shaft tube, a feeding hydraulic push rod, a feeding round-shaped block, a feeding and unloading plate, a feeding and unloading shaft, and a unloading inclined tube;

[0008] The convex feeding shaft tube is inserted on the raw material box, the feeding hydraulic push rod is installed on the inner side of the convex feeding shaft tube, the feeding circular block is movably inserted on the inner side of the convex feeding shaft tube, and the feeding circular block is connected to the pushing end of the feeding hydraulic push rod, the feeding and unloading plate is inserted on the feeding circular block through the feeding and unloading shaft, the unloading inclined tube is inserted on the convex feeding shaft tube, and the unloading inclined tube is connected to the T-shaped drainage shaft tube.

[0009] Preferably, the quantitative liquid drainage assembly comprises: a pair of feeding valves, a transfer pull-out box, a pull-out hydraulic push rod, a pull-out concave circular ring block and a pull-out circular rubber ring;

[0010] A pair of feeding valves are inserted into the transfer pull-out box, and a pair of feeding valves are respectively connected to the raw material box and the T-shaped drainage shaft tube, the pull-out hydraulic push rod is installed on the inner side of the transfer pull-out box, the pull-out concave circular ring block is installed on the pushing end of the pull-out hydraulic push rod, and the pull-out circular ring rubber ring is installed on the pull-out concave circular ring block.

[0011] Preferably, a circular limiting block is installed on the stirred reactor.

[0012] Preferably, a circular rubber ring is provided on the circular limit block, and the circular rubber ring is connected to the stirring lifting sleeve shaft tube.

[0013] Preferably, a plurality of auxiliary wheels are provided on the circular limiting block.

[0014] Beneficial Effects

[0015] The utility model provides an integrated production device for reagents. It has the following beneficial effects: the integrated production device for reagents can accurately control the drainage amount of liquid and solid powder raw materials through quantitative liquid drainage components and quantitative powder drainage components, ensure the accurate raw material ratio in the production process, and thus improve product quality and stability; the side wall drive machine and the side wall gear box drive the stirred reactor to rotate at an angle, so that the raw materials can be mixed at multiple angles and in multiple directions in the stirred reactor, ensuring that the raw materials are mixed evenly and improving the reaction efficiency; the stirring and lifting ring and the stirring and lifting set shaft tube can be lifted and rotated to realize the functions of the stirring blade rotating inside to feed and rotating outside to stir, further enhancing the stirring effect and mixing uniformity. Uniformity; The stable telescopic design of the L-shaped drainage inner shaft tube inside the L-shaped drainage outer shaft tube can adjust the angle of the drainage pipe according to the angle of different stirred reactors, adapt to different production needs, and improve the flexibility and adaptability of the equipment; through the cooperation of components such as the raw material box, the feeding round block, the feeding unloading plate, and the feeding hydraulic push rod, the efficient feeding and quantitative feeding of the raw material powder can be achieved, thereby improving production efficiency; the design of the transfer pull-out box realizes the negative pressure adsorption and high-pressure discharge functions of the liquid raw materials through the pulling of components such as the hydraulic push rod and the pulling of the concave circular ring block, which not only ensures the smooth introduction of the raw materials, but also ensures the smooth discharge, thereby improving the automation and intelligence level of the entire production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front and cross-sectional schematic diagram of an integrated production device for a reagent described in the utility model.

[0017] Figure 2 This is a schematic diagram of the partial operation of the integrated production device of a reagent described in the utility model from the front view.

[0018] Figure 3for Figure 1 A partial enlarged view of "A".

[0019] In the figure: 1. Raw material box; 2. Stirring reactor; 3. Processing bracket; 4. L-shaped drainage inner shaft tube; 5. L-shaped drainage outer shaft tube; 6. T-shaped drainage shaft tube; 7. Stirring set shaft tube; 8. Stirring rotating support plate; 9. Convex arc slider; 10. Concave arc slideway; 11. Side wall angle shaft; 12. Side wall gear box; 13. Side wall driver; 14. Stirring lifting set shaft tube; 15. Stirring lifting ring; 16. Stretching hydraulic push rod; 17. Stirring blades; 18. Stirring driver; 19. Stirring gear box. DETAILED DESCRIPTION

[0020] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0021] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.

[0022] Example

[0023] like Figure 1-3 As shown, a plurality of the raw material boxes 1 and the stirred reactor 2 are installed on the processing bracket 3, and a plurality of the raw material boxes 1 are connected to the stirred reactor 2 through a sealed drainage stirring structure;

[0024] Specifically, the sealed drainage stirring structure includes: a pair of L-shaped drainage inner shaft tubes 4, a pair of L-shaped drainage outer shaft tubes 5, a pair of T-shaped drainage shaft tubes 6, a stirring sleeve shaft tube 7, a stirring rotating support plate 8, two pairs of convex arc sliders 9, a pair of concave arc slideways 10, a pair of side wall angle shafts 11, a pair of side wall gear boxes 12, a pair of side wall drivers 13, a stirring lifting sleeve shaft tube 14, a stirring lifting ring 15, a plurality of lifting limit shafts, a pair of stretching hydraulic push rods 16, a stirring blade 17, a stirring driver 18, a stirring gear box 19, a plurality of quantitative liquid drainage components and a plurality of quantitative powder drainage components;

[0025] Specifically, a pair of L-shaped drainage inner shaft tubes 4 are movably inserted into the inner side of a pair of L-shaped drainage outer shaft tubes 5, and a pair of L-shaped drainage inner shaft tubes 4 and a pair of L-shaped drainage outer shaft tubes 5 are respectively inserted into a pair of T-shaped drainage shaft tubes 6 through sealed bearings, and the T-shaped drainage shaft tube 6 is installed on the processing bracket 3, the stirring sleeve shaft tube 7 is sleeved on the T-shaped drainage shaft tube 6, and the stirring rotating support plate 8 is sleeved on the stirring sleeve shaft tube 7. A pair of concave arc slideways 10 are relatively flat. The two pairs of convex arc sliders 9 are respectively installed on the stirred reactor 2, and the two pairs of convex arc sliders 9 are respectively movably inserted into the inner sides of a pair of concave arc slideways 10, a pair of side wall angle shafts 11 are respectively inserted into the two sides of the stirred reactor 2, and a pair of side wall angle shafts 11 are respectively connected to the processing bracket 3, a pair of side wall gear boxes 12 are respectively mounted on a pair of side wall angle shafts 11, and a pair of side wall drive motors 13 drive ends are respectively The stirring gear box 19 is mounted on the stirring lifting set shaft tube 14, the stirring lifting ring 15 is installed on the stirring set shaft tube 7, a plurality of lifting limit shafts are evenly installed on the stirring lifting ring 15, and a plurality of lifting limit shafts are respectively movably inserted on the stirring lifting set shaft tube 14, a pair of stretching hydraulic push rods 16 are installed on the stirring rotating support plate 8, and the pushing ends of the pair of stretching hydraulic push rods 16 are connected to the stirring lifting set shaft tube 14, the stirring blade 17 is installed on the stirring lifting set shaft tube 14, a plurality of quantitative liquid drainage components and a plurality of quantitative powder drainage components are installed on a plurality of raw material boxes 1 and a plurality of T-shaped drainage shaft tubes 6, the stirring gear box 19 is mounted on the stirring lifting set shaft tube 14, the stirring driving machine 18 is installed on the stirring lifting ring 15, and the driving end of the stirring driving machine 18 is connected to the stirring gear box 19;

[0026] It should be noted that, in the above, the liquid raw material and the solid powder raw material are quantitatively drained to the inner side of the T-type drainage shaft tube 6 through the quantitative liquid drainage component or the quantitative powder drainage component on the raw material box 1, and the liquid or powder is sequentially drained to the L-type drainage outer shaft tube 5, the L-type drainage inner shaft tube 4 and another T-type drainage inner shaft tube through the T-type drainage inner shaft tube, and the raw material is drained to the inner side of the stirring sleeve shaft tube 7 through another T-type drainage inner shaft tube, and at the same time, a pair of side wall driving machines 13 are operated to drive a pair of side wall gear boxes 12 on the driving ends of the side wall driving machines 13 to operate, and the pair of side wall gear boxes 12 respectively drive the side wall angle shafts 11 on the inner side thereof to rotate, and the pair of side wall angle shafts 11 drive the stirring reactor 2 thereon to rotate at an angle, thereby changing the inclination of the raw materials inside the stirring reactor 2, thereby achieving stirring and mixing at multiple angles and in multiple directions, and supporting the stirring rotation A pair of stretching hydraulic push rods 16 on the plate 8 are extended and retracted, driving a pair of stretching hydraulic push rods 16 to push the stirring and lifting ring 15 on the end, and the stirring and lifting ring 15 drives the stirring and lifting sleeve shaft tube 14 on it to stably lift and lower along the inner side of the stirring sleeve shaft tube 7, and the stirring driving machine 18 on the stirring and lifting ring 15 is operated to drive the stirring gear box 19 on the driving end of the stirring driving machine 18 to operate, and the stirring and lifting sleeve shaft tube 14 on the inner side is driven by the stirring gear box 19 to rotate, thereby driving the stirring blades 17 on the stirring and lifting sleeve shaft tube 14, so as to achieve inner side rotating feeding and outer side rotating stirring, and at the same time, through the cooperation of a pair of L-shaped drainage inner shaft tubes 4 and a pair of L-shaped drainage outer shaft tubes 5, the L-shaped drainage inner shaft tube 4 is stably extended and retracted on the inner side of the L-shaped drainage outer shaft tube 5, so that the drainage pipe angle can be adjusted according to the angle of different stirring reactors 2.

[0027] like Figure 1-3 As shown, the quantitative powder drainage assembly includes: a convex feeding shaft tube, a feeding hydraulic push rod, a feeding round-shaped block, a feeding and unloading plate, a feeding and unloading shaft, and a unloading inclined tube;

[0028] Specifically, the convex feeding shaft tube is inserted on the raw material box 1, the feeding hydraulic push rod is installed on the inner side of the convex feeding shaft tube, the feeding round-shaped block is movably inserted on the inner side of the convex feeding shaft tube, and the feeding round-shaped block is connected to the pushing end of the feeding hydraulic push rod, the feeding unloading plate is inserted on the feeding round-shaped block through the feeding unloading shaft, the unloading inclined tube is inserted on the convex feeding shaft tube, and the unloading inclined tube is connected to the T-shaped drainage shaft tube 6;

[0029] It should be noted that, in the above, the raw material powder on the inner side of the raw material box 1 is drained to the inner side of the loading circular block, and the raw material is collected and drained through the loading and unloading plate inside the loading circular block. The loading circular block on the end is pushed by the loading hydraulic push rod to move the loading and unloading block to the top end of the unloading inclined tube. The loading and unloading plate is no longer supported and is rotated along the loading and unloading axis, thereby draining the powder to the inner side of the T-shaped drainage shaft tube 6, thereby draining a certain amount of powder.

[0030] like Figure 1-3 As shown, the quantitative liquid drainage assembly includes: a pair of feeding valves, a transfer pull-out box, a pull-out hydraulic push rod, a pull-out concave circular ring block and a pull-out circular ring rubber ring;

[0031] Specifically, a pair of the feeding valves are inserted into the transfer pull-out box, and the pair of the feeding valves are respectively connected to the raw material box 1 and the T-shaped drainage shaft tube 6, the pull-out hydraulic push rod is installed on the inner side of the transfer pull-out box, the pull-out concave circular ring block is installed on the pushing end of the pull-out hydraulic push rod, and the pull-out circular ring rubber ring is installed on the pull-out concave circular ring block;

[0032] It should be noted that, in the above, the pull-out hydraulic push rod inside the transfer pull-out box is extended and retracted, which drives the pull-out concave circular ring block on the push end of the pull-out hydraulic push rod to rise and fall, and the pull-out concave circular ring block drives the pull-out circular ring rubber ring on it, thereby changing the pressure inside the transfer pull-out box for adjustment, thereby achieving negative pressure adsorption and high-pressure discharge of the liquid.

[0033] As a preferred solution, further, a circular limiting block is installed on the stirred reactor 2.

[0034] As a preferred solution, further, a circular rubber ring is provided on the circular limit block, and the circular rubber ring is connected to the stirring lifting sleeve shaft tube 14.

[0035] As a preferred solution, further, a plurality of auxiliary wheels are provided on the circular limit block.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated production device for reagents, comprising: A plurality of raw material boxes, a stirred reactor and a processing support, wherein the plurality of raw material boxes and the stirred reactor are installed on the processing support, and the plurality of raw material boxes are connected to the stirred reactor through a sealed drainage stirring structure; The sealed drainage stirring structure comprises: a pair of L-shaped drainage inner shaft tubes, a pair of L-shaped drainage outer shaft tubes, a pair of T-shaped drainage shaft tubes, a stirring sleeve shaft tube, a stirring rotating support plate, two pairs of convex arc sliders, a pair of concave arc slideways, a pair of side wall angle shafts, a pair of side wall gear boxes, a pair of side wall drivers, a stirring lifting sleeve shaft tube, a stirring lifting ring, a plurality of lifting limit shafts, a pair of stretching hydraulic push rods, stirring blades, a stirring driver, a stirring gear box, a plurality of quantitative liquid drainage components and a plurality of quantitative powder drainage components; A pair of L-shaped drainage inner shaft tubes are movably inserted into the inner sides of a pair of L-shaped drainage outer shaft tubes, and a pair of L-shaped drainage inner shaft tubes and a pair of L-shaped drainage outer shaft tubes are respectively inserted into a pair of T-shaped drainage shaft tubes through sealed bearings, the T-shaped drainage shaft tube is installed on the processing bracket, the stirring sleeve shaft tube is sleeved on the T-shaped drainage shaft tube, the stirring rotating support plate is sleeved on the stirring sleeve shaft tube, a pair of concave arc slideways are relatively parallel installed on the processing bracket, two pairs of convex arc sliders are respectively installed on the stirring reactor, and two pairs of convex arc sliders are movably inserted into the inner sides of a pair of concave arc slideways, a pair of side wall angle shafts are respectively inserted on both sides of the stirring reactor, and a pair of side wall angle shafts are respectively connected to the processing bracket, a pair of side wall gear boxes are respectively sleeved on a pair of side wall angle shafts, a pair of side wall drive motor drive ends They are respectively connected to a pair of side wall gear boxes, the stirring lifting sleeve shaft tube is movably inserted on the stirring sleeve shaft tube, the stirring lifting ring is installed on the stirring sleeve shaft tube, a number of lifting limit shafts are evenly installed on the stirring lifting ring, and a number of lifting limit shafts are respectively movably inserted on the stirring lifting sleeve shaft tube, a pair of stretching hydraulic push rods are installed on the stirring rotating support plate, and the pushing ends of a pair of stretching hydraulic push rods are connected to the stirring lifting sleeve shaft tube, the stirring blades are installed on the stirring lifting sleeve shaft tube, a number of quantitative liquid drainage assemblies and a number of quantitative powder drainage assemblies are installed on a number of raw material boxes and a number of T-shaped drainage shaft tubes, the stirring gear box is sleeved on the stirring lifting sleeve shaft tube, the stirring driving motor is installed on the stirring lifting ring, and the driving end of the stirring driving motor is connected to the stirring gear box.

2. The integrated production device of a reagent according to claim 1, characterized in that: The quantitative powder drainage assembly comprises: a convex feeding shaft tube, a feeding hydraulic push rod, a feeding round-shaped block, a feeding and unloading plate, a feeding and unloading shaft and a unloading inclined tube; The convex feeding shaft tube is inserted on the raw material box, the feeding hydraulic push rod is installed on the inner side of the convex feeding shaft tube, the feeding circular block is movably inserted on the inner side of the convex feeding shaft tube, and the feeding circular block is connected to the pushing end of the feeding hydraulic push rod, the feeding and unloading plate is inserted on the feeding circular block through the feeding and unloading shaft, the unloading inclined tube is inserted on the convex feeding shaft tube, and the unloading inclined tube is connected to the T-shaped drainage shaft tube.

3. The integrated production device of a reagent according to claim 2, characterized in that: The quantitative liquid drainage assembly comprises: a pair of feeding valves, a transfer pull-out box, a pull-out hydraulic push rod, a pull-out concave circular ring block and a pull-out circular ring rubber ring; A pair of feeding valves are inserted into the transfer pull-out box, and a pair of feeding valves are respectively connected to the raw material box and the T-shaped drainage shaft tube, the pull-out hydraulic push rod is installed on the inner side of the transfer pull-out box, the pull-out concave circular ring block is installed on the pushing end of the pull-out hydraulic push rod, and the pull-out circular ring rubber ring is installed on the pull-out concave circular ring block.

4. The integrated production device of a reagent according to claim 3, characterized in that: The stirring reactor is installed with a circular limiting block.

5. The integrated production device of a reagent according to claim 4, characterized in that: The circular limiting block is provided with a circular rubber ring, and the circular rubber ring is connected to the stirring lifting sleeve shaft tube.

6. The integrated production device of a reagent according to claim 5, characterized in that: A plurality of auxiliary wheels are arranged on the circular limiting block.

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